Operating Instructions

Transcription

1 Operating Instructions Log splitter 1050 D Edition *D * English Copyright by Posch Gesellschaft m.b.h., Made in Austria

2 Manufacturer Manufacturer POSCH Gesellschaft m.b.h. Paul-Anton-Keller-Strasse 40 A-8430 Leibnitz Tel.: +43 (0) 3452/82954 Fax: +43 (0) 3452/ Copyright by POSCH Gesellschaft m.b.h., Made in Austria Please be sure to fill this in before starting. Then you can be sure that this document relates to your machine, so if you have any queries you will be given the correct information. Machine number:... Serial number:... POSCH Austria: 8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: +43 (0) 3452/82954, fax: +43 (0) 3452/ , POSCH Germany: Velden/Vils, Preysingallee 19, telephone: +49 (0) 8742/2081, fax: +49 (0) 8742/2083, 2

3 Contents Contents 1 Foreword Copyright notice Liability for defects Reservations Definitions Operating instructions 6 2 Safety information Explanation of symbols General safety information Safety instructions for log splitter Noise Remaining risks Proper use 9 3 General Scope Description The most important components of the machine Labels and their meanings Set-up 13 4 Start-up Driven by electric motor (type E) Driven by petrol engine (type B) 15 5 Operation Splitting Splitting one-metre logs Setting the splitting distance (stroke) 17 6 Switching off the machine 19 7 Transport Moving by hand 20 8 Checks Protective guards Screw fittings Hydraulic lines Tool guide Oil level 21 3

4 Contents 9 Maintenance Tool guide Oil changing Petrol engine Cleaning Additional equipment Splitting cross Special blade with rollers Timber support table Troubleshooting Technical data Service 30 EC Declaration of Conformity 31 4

5 Foreword 1 Foreword Thank you for buying our product. This machine has been built in conformity with applicable European standards and regulations. These operating instructions explain how to operate the machine safely and efficiently and how to maintain it. Any person entrusted with the transport, installation, commissioning, operation or maintenance of the machine must have read and understood: the operating instructions the safety instructions the safety information given in the individual chapters. To avoid operator error and ensure problem-free operation, the operating instructions must be available to the operating personnel at all times. 1.1 Copyright notice All documents are protected by the law of copyright. Documents including excerpts thereof may not be distributed or reproduced nor may their content be communicated without express permission. 1.2 Liability for defects Read these operating instructions through carefully before putting the machine into operation. We accept no liability for damage or disruptions caused by failure to observe the operating instructions. Claims for liability must be reported as soon as the defect is identified. Claims are null and void for example in the following cases: improper use faulty attachments and drives not supplied with the machine failure to use original spare parts and accessories conversions or modifications, where not agreed with us in writing We are not liable for defects of wearing parts. 1.3 Reservations Technical data, dimensions, illustrations of the machine and safety standards are subject to continual change and are therefore not in any circumstances binding in relation to the supplied machine. We accept no liability for printing and typesetting errors. 1.4 Definitions Operator The operator is the party which operates the machine and uses it for its intended purpose or causes it to be operated by suitable, trained personnel. Operating personnel 5

6 Foreword The operating personnel (operators) are those entrusted by the operator to operate the machine. Technical personnel Technical personnel are persons entrusted by the operator of the machine with special tasks such as installation, set-up, maintenance and troubleshooting. Electrician An electrician is a person who, by virtue of his specialist training, has knowledge of electrical systems, standards and regulations and is able to identify and prevent possible hazards. Machine The term machine replaces the commercial designation of the object to which these operating instructions relate (see cover sheet). 1.5 Operating instructions This manual is a "translation of the original operating manual" 6

7 Safety information 2 Safety information 2.1 Explanation of symbols The following symbols and instructions warn against possible injuries or damage to property or are intended to assist you in your work. DANGER Hazard warning This symbol appears next to instructions relating to safety at work wherever a hazard to life and limb exists if the instructions are not complied with. Follow these instructions at all times and exercise particular care and attention. DANGER Warning of dangerous electrical voltage Contact with live parts can result in immediate death. Protective covers and enclosures marked with this sign may only be opened by qualified electricians after the electricity supply has been turned off. DANGER Crushing hazard Risk of injury through upper limbs getting trapped. NOTICE Note This symbol appears next to instructions for correct use of the machine. Non-observance can lead to malfunctions or damage to the machine. Noise Symbol for an area where noise levels can exceed 85 db(a). Non-observance can cause hearing problems or deafness. Further information Symbol for further information on parts acquired from third parties. Info Information relating to the action being performed. 7

8 Safety information 2.2 General safety information The machine must only be used by individuals who are familiar with its operation and dangers and who have read and understood the operating instructions. The operator must train his personnel accordingly. Ensure the machine is stable before starting it. Minimum age of operator: 18 years. Only one person may operate the machine at a time. Ensure that your work area is well lit, as poor lighting considerably increases the risk of injury. Never work without the protective guards in place. Do not carry out any repair, set-up, maintenance or cleaning work unless the drive unit is switched off and the tool is at rest. Never leave the machine running unattended. Switch off the machine's drive unit before carrying out any adjustments. Only use original - Paldu - spare parts. Do not modify or tamper with the machine. Work on electrical equipment must only be carried out by qualified electricians. Never use damaged cables. Machines with electric motors must not be used in the rain as this can lead to a malfunction of the switch or the motor. Machines with combustion engines: DANGER Carbon monoxide formation Suffocation hazard a) Never operate machines in confined spaces! 2.3 Safety instructions for log splitter Never hold the log with your hand when splitting. Never reach under the splitting tool; always grip log from the side. Only use the machine outdoors. Wear safety shoes and close-fitting clothes when working with this device. Never split logs that are cut at an angle. Keep the working area free from shavings and wood remnants. Switch off the drive unit before removing any log pieces that have become jammed. Max. log length 10-55/105 cm Always retract the splitting tool fully during transport and when the machine is at rest. The working pressure of the hydraulic system must not exceed 245 bar. 2.4 Noise The workplace-related noise level is 70 db(a), measured at the ear of the operator. In the case of machines with combustion engines, a noise level of 90 db(a), measured at the ear of the operator, can be expected. 8

9 Safety information Ear protection is therefore necessary. The stated values are emissions values, and thus do not necessarily represent reliable values for the work area. Although there is a correlation between emission and pollutant levels, it is not possible to deduce reliably from that whether or not additional precautionary measures are necessary. Factors that influence the level of pollutants present in the work area include the individual nature of the work area, other sources of noise, e.g. the number of machines and other work operations being carried out in the vicinity. Equally, permissible values for a work area may vary between different countries. However, this information should enable the user to estimate the dangers and risks more accurately. 2.5 Remaining risks Even if all safety precautions are observed and the machine is used in accordance with the instructions, some risks still remain: Touching of revolving parts or tools. Injury caused by flying logs or log pieces. Risk of burns if the engine is not properly ventilated. Hearing loss if ear protection is not worn when working. Human error (e.g. due to excessive physical exertion, mental strain, etc.) With every machine, some risks still remain. Therefore you should always be very careful when working. It is up to the operating personnel to ensure that work is carried out safely. 2.6 Proper use The machine - Log splitter is designed exclusively for splitting logs with a diameter of cm and a length of 10-55/105 cm. The machine may only be used to process firewood. Any other or improper use is expressly forbidden. 9

10 General 3 General 3.1 Scope These operating instructions apply to the following machines: Machine type Item no.* Type Drive M6151 Log splitter E V Electric motor M6153 Log splitter E V Electric motor M6154 Log splitter B3.4 Petrol engine *... The item number of the machine is stamped on its identification plate. Standard model...s Model - S (higher power) Additional equipment F F F Splitting cross Special blade with rollers Timber support table 3.2 Description The machine Log splitter 1050 is designed exclusively for splitting logs with a maximum length of 10-55/105 cm. The splitter is driven hydraulically; the hydraulic system is driven either by an electric motor or by a petrol engine. The machine is operated via a two-hand safety controller. When the cable pull levers of the safety circuit are pulled simultaneously, the spitting blade moves down. When you release one of the two cable pull levers, the splitting blade stops moving. When you release both cable pull levers, the splitting blade returns to the starting position. The log is placed on a suspension table under the splitting blade. During operation the splitting blade moves down into the log and splits it. 10

11 General 3.3 The most important components of the machine Splitting blade 8 Identification plate 2 Blade guide 9 Electric motor 3 Log holding plate 10 Transport handles 4 Handle 11 Ventilation screw 5 Suspension table 12 Switch/plug 6 Frame 13 Shut-off chain 7 Wheel 14 Suspension piece 11

12 General 3.4 Labels and their meanings 4 Z Z Z Z ROZ/RON Z Wear safety shoes. 2 Caution, moving parts. 3 Read the operating instructions before starting the machine. 4 Only work alone. 5 Do not carry out any repair, set-up, maintenance or cleaning work unless the drive unit is switched off and the tool is at rest. 6 Wear protective gloves. 7 Wear goggles and ear protection. 8 Fuel: petrol 9 Note the direction of rotation of the motor. The pump will be damaged if rotation is in the wrong direction. 10 Electric motor direction of rotation 11 Phase inverter 12

13 General 3.5 Set-up Ensure the machine is stable before starting it. Set up the machine on a level, firm and clear work surface. The machine must be placed directly on the ground. Do not place wooden boards, flat pieces of metal etc. underneath it. 13

14 Start-up 4 Start-up Check the safety equipment, hydraulic hoses and oil level before start-up. 4.1 Driven by electric motor (type E) Machines with 230 V motor The machine must only be operated on a 30 ma FI fault current protection circuit. Work on electrical equipment must only be carried out by qualified electricians. Connect the machine to the mains: mains voltage 230 V (50 Hz) fuse 16 A Use a power supply cable with a cross-section of at least 2.5 mm². Press the green ON button Machines with 400 V motor The machine must only be operated on a 30 ma FI fault current protection circuit. Work on electrical equipment must only be carried out by qualified electricians. Type E2.2 Connect the machine to the mains: Mains voltage 400 V (50 Hz) Fuse 16 A (tripping characteristic C) Use a power supply cable with a cross-section of at least 2.5 mm². This is only the minimum cable cross-section; the cross-section for longer cable runs must be determined by a qualified electrician. Press the green ON button. Note the rotation direction of the electric motor (see arrow on motor). If the motor is rotating in the wrong direction: A phase inverter in the plug controls the direction of rotation of the motor (press in the disc in the plug with a screwdriver and turn 180 ). A tight plug connection can rip the CEE plug out of the switch housing. This can be remedied using standard plugs and a silicone spray. Any such damage to the switch is not covered by the guarantee. 14

15 Start-up 4.2 Driven by petrol engine (type B) Check the oil level before starting the engine. The process for starting the petrol engine is described in the engine operating instructions. Engine information: Engine Fuel Tank capacity Consumption approx. B3.4 Unleaded regular petrol 1.1 litres 1 l/h For further information, refer to the engine operating instructions. 15

16 Operation 5 Operation At outdoor temperatures below 0 C, let the machine idle for approximately five minutes to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes will then be warm to the touch). 5.1 Splitting Only one person may operate the machine at a time. Ensure that no other people are in the vicinity of the machine. Place the log vertically on the suspension table between the two handles underneath the splitting blade. Pay attention to the composition of the wood (look for knots etc.) Handle 2 Cable pull lever 1. Move the log to the correct position with the two handles. 2. Pull both cable pull levers simultaneously to execute the splitting stroke. The splitting blade presses into the log and splits it. 3. When you release one of the two cable pull levers, the splitting blade stops moving. When you release both handles, the splitting blade returns to the starting position Notes on splitting Never split logs that are cut at an angle. Logs must always be split lengthways. To split very deformed wood: split the billets from the edge. Remove jammed wood from the splitting blade with a striking tool. 16

17 Operation 5.2 Splitting one-metre logs Top suspension device 3 Suspension table 2 Bottom suspension device Billets of different lengths can be split by changing the position of the suspension table. Suspension: Hang the suspension table at the desired height on the suspension device (see arrows). Position Top suspension table Bottom suspension table Log length 55 cm 105 cm 5.3 Setting the splitting distance (stroke) Suspension piece 2 Shut-off chain The splitting stroke can be adjusted for shorter lengths of timber with the aid of a shut-off chain: Fully retract the splitting blade. 17

18 Operation Turn off the machine. See:Switching off the machine [ 19] The splitting stroke can be continuously adjusted: Unhook the shut-off chain and set it to the desired height. 18

19 Switching off the machine 6 Switching off the machine Before switching off the machine, depressurise all hydraulic functions by placing all control levers in the neutral position. Driven by electric motor (Type E) Move the switch to the 0 position. Driven by petrol engine (type B) Set the petrol engine to idle speed and let it run for a few minutes to allow the engine to cool down, then switch it off (see engine operating instructions). 19

20 Transport 7 Transport Machines with a petrol engine may be tipped for transport, but not turned over as engine oil can seep into the air filter. This can render the motor useless. The machine may be tipped to a maximum angle of Moving by hand Hold the machine by the transport handles, tip it back and move it. 20

21 Checks 8 Checks Before carrying out any checks on the machine, the drive unit MUST be switched off! Disconnect the machine from the mains. 8.1 Protective guards All the protective guards (covers, safety grilles, etc.) must be in place. 8.2 Screw fittings Tighten all screws and nuts after the first hour of operation. Tighten the screws and nuts after every 100 hours of operation. Replace missing screws and nuts. 8.3 Hydraulic lines After the first hour of operation, check that all hydraulic connections are secure and are not leaking. Check that all hydraulic connections are secure and are not leaking after every further 100 hours of operation. Damaged hydraulic lines must be replaced immediately. 8.4 Tool guide The tool guide must always be well greased. 8.5 Oil level To check the oil level place the machine on an even surface. Check the oil level with the splitting blade retracted. 21

22 Checks Hydraulic oil level Ventilation screw 3 Oil sight glass 2 Frame When the oil sight glass is filled, the oil level is at its maximum. When the oil level is in the centre of the oil sight glass, the oil level is at its minimum. If this is the case, the hydraulic oil must be topped up immediately. See: Changing the hydraulic oil [ 23] 22

23 Maintenance 9 Maintenance Before carrying out any maintenance on the machine, the drive unit MUST be switched off! Disconnect the machine from the mains. Work on electrical equipment must only be carried out by qualified electricians. Never work without the protective guards in place. Only use original - Paldu - spare parts. 9.1 Tool guide Apply grease with a brush. The tool guide must always be well greased. Recommended lubricating greases: Manufacturer Type Genol Multi-purpose grease Fuchs Multi-purpose grease Oil changing Old oil must be disposed of in an environment-friendly manner. Find out about the environmental regulations in your country Changing the hydraulic oil Carry out the first oil change after 500 hours of operation. Thereafter change the oil at least once per year. 23

24 Maintenance Changing procedure: Ventilation screw 3 Oil sight glass 2 Frame Retract the splitting blade before changing the oil. Remove the ventilation screw. Tip the machine backwards. Drain the old hydraulic oil into a container. Screw the oil drain screw back into the tank and fill with new hydraulic oil. Turn on the machine and allow it to run for a short while. Check the oil level and top up hydraulic oil if necessary. Total filling capacity of the hydraulic system: Quantity 3 litres Our hydraulic system is filled with OMV HLP M10 hydraulic oil. This high-quality oil comes highly recommended when changing the oil. A mixture of products of the same quality poses no problem Recommended hydraulic oils Manufacturer Oil specification OMV HYD HLP M10 SHELL Tellus T 15 ELF Hydrelf 10 ESSO Nuto H10 CASTROL Hyspin AWH 10 ARAL Vitam DE10 GENOL HLP 10 FUCHS Renolin B3 *...biological hydraulic oils 24

25 Maintenance 9.3 Petrol engine For maintenance operations, refer to the engine operating instructions. 9.4 Cleaning Before carrying out any cleaning work on the machine, the drive unit MUST be switched off! Disconnect the machine from the mains. Clean the machine regularly to ensure proper operation. Only wash new machines (during the first 3 months) with a sponge. The paint is not yet completely set, so cleaning with a high pressure cleaner may damage the finish. 25

26 Additional equipment 10 Additional equipment 10.1 Splitting cross Lock 2 Slot During the splitting process the log is split into four billets. For uniform billets with maximum log diameter of cm. Not suitable for knotty or deformed wood (danger of jamming). Fitting: 1. Extend the splitting blade approx. 30 cm and switch off the machine. 2. Slide the splitting cross over the splitting blade and secure in the slot using the lock Special blade with rollers Lock 2 Slot During the splitting process the log is split into two parts. Rollers on the splitting blade prevent the split log from getting caught during the return movement. Fitting: 26

27 Additional equipment 1. Extend the splitting blade approx. 30 cm and switch off the machine. 2. Slide the special blade with rollers over the splitting blade and secure in the slot using the lock Timber support table Stop screw 2 Timber support table The timber support table serves as a convenient place to put the log pieces down. Fitting: Undo the existing stop screws. Attach the extension table with the stop screws. 27

28 Troubleshooting 11 Troubleshooting Fault Possible cause Remedy See page Electric motor fails to start or switches off frequently Faulty power supply cable Have the cable examined by a specialist See [ 14] Fuses keep tripping - incorrectly rated fuse for power supply cable Use correctly-rated fuses Motor circuit breaker tripped Use stronger power supply cable Direction of rotation wrong Swap over two phases Switch does not work Faulty power supply cable Have the cable examined by a specialist See [ 14] Fuses keep tripping - incorrectly rated fuse for power supply cable Have the cable examined by a specialist Contactor or motor circuit breaker faulty Have switch checked or send it in Splitting blade does not extend Rocker jammed Check the rocker Not enough hydraulic oil in hydraulic system Change hydraulic oil See [ 23] Hydraulic oil getting too hot Machine loses power Not enough hydraulic oil in hydraulic system Poor quality hydraulic oil Hydraulic oil getting too hot Not enough hydraulic oil in hydraulic system Check hydraulic oil level See [ 21] Change hydraulic oil See [ 23] See "Hydraulic oil getting too hot" Change hydraulic oil See [ 23] Splitting tool jammed Knotty wood Split log from the edge See [ 16] Petrol engine does not start Petrol tank empty Refill with petrol Petrol engine stalls Petrol tank empty Refill with petrol Running too slowly Increase the speed Not enough oil pressure Refill with engine oil Hydraulic cylinder leaking Sealing sleeve worn Renew sealing sleeves Piston rod guide not loose Piston rod damaged Retighten piston rod guide Renew piston rod Control lever does not stay in return position Latch seat in control valve is worn Latch seat is worn Turn the latch seat Replace latch seat 28

29 Technical data 12 Technical data Type E V E V B3.4 Drive Drive type Electric motor Electric motor Petrol engine Power kw 2,2 2,2 3,4 Voltage V Fuse A Motor speed rpm PTO speed rpm Splitting system Splitting force t 5,4 5,8 5,8 Cylinder stroke cm Max. pressure bar Max. log length cm Max. log diameter cm Forward speed cm/s 4,3 4,3 4,1 Return speed cm/s 20,5 20,5 19,6 Dimensions * Width cm Depth cm Height cm Weight kg *...The stated dimensions and weights are for guidance purposes and apply to the basic equipment. 29

30 Service 13 Service Paldu product To order spare parts for your machine please contact your local dealer directly. 30

31 EC Declaration of Conformity EC Declaration of Conformity We hereby declare that the following machine, its design and manufacture, comply with the health and safety requirements of the EC Machinery Directive 2006/42/EC. The machine furthermore complies with the EC Low Voltage Directive 2006/95/EC and the EC Electromagnetic Compatibility (EMC) Directive 89/336/EEC. This Declaration is not valid for any modifications to the machine which are not approved by us. Log splitter - Log splitter 1050 Item no.: Serial no.: M6151, M6153, M6154 from A To implement the health and safety requirements mentioned in the EC Directives, the following standards are applied: EN ISO /-2 General design principles EN Safety distances to prevent danger zones from being reached by the upper and lower limbs EN 349 Minimum gaps to avoid crushing of parts of the human body EN Electrical equipment of machines EN Safety of log splitters EN 574 Two-hand control devices EN 982 Safety requirements - Hydraulics Internal measures ensure that this series of devices always complies with the requirements of the EC Directives and the applied standards. Below is the name and address of the person who signs the above EC Declaration of Conformity and is authorised to compile the technical documentation. Leibnitz, date: Posch Gesellschaft m. b. H. Paul-Anton-Kellerstrasse Leibnitz, Austria Ing. Johann Tinnacher Managing Director 31

32 Your Paldu-Dealer