Operator's manual SERVO 6.50 SERVO 6.50 PLUS SERVO 6.50 NOVA SERVO 6.50 NOVA PLUS. Semi-mounted plough. Nr GB.80P.0

Transcription

1 Operator's manual + INSTRUCTIONS FOR PRODUCT DELIVERY... Page 3 Nr P.0 SERVO 6.50 (MaschNr ) SERVO 6.50 PLUS (MaschNr ) SERVO 6.50 NOVA (MaschNr ) SERVO 6.50 NOVA PLUS (MaschNr ) Semi-mounted plough Ihre / Your / Votre Masch.Nr. Fgst.Ident.Nr.

2 Pöttinger - trust creates proximity - since 1871 "Quality pays for itself" Therefore we apply the highest quality standards to our products; these standards are constantly monitored by our quality management system and our management. Because the safety, perfect function, top quality and absolute reliability of our machines in use are the core competencies we stand for. There may be deviations between these Instructions and the product because we constantly develop our products. Therefore no claims may be derived from the data, illustrations and descriptions. Please request binding information on the specific properties of your machine from your service authorised dealer. We would ask for your understanding for the fact that changes to the scope of supply in form, equipment and technology are possible at any time. Any reprint, translation or reproduction in any form including excerpts requires the written approval of Alois Pöttinger Maschinenfabrik Ges.m.b.H. All rights according to copyright law are reserved expressly by Alois Pöttinger Maschinenfabrik Ges.m.b.H. Alois Pöttinger Maschinenfabrik Ges.m.b.H 31st October 2012 Product liability, information obligation Product liability obliges manufacturers and dealers to issue operating instructions with the sale of machinery and to instruct the customer at the machine pointing out the operating, safety and maintenance regulations. A confirmation is required to verify that the machine and operating instructions have been handed over correctly. For this purpose - Document A is to be signed and returned to Pöttinger - Document B remains with the specialist company handing over the machine. - The customer receives document C. Every farmer is an entrepreneur within the meaning of the product liability law. Damage to property within the meaning of the product liability law is any damage arising due to the machine; however not that to the machine - a damage excess (euro 500) is provided for this liability. Corporate damage to property within the meaning of the product liability law is ruled out of this liability. Be advised! The operating instructions must also be passed on with any subsequent transfer of the machine and the transferee of the machine must be instructed with regard to the regulations stated. Pöttinger Newsletter Current information, useful links and entertainment 1300_-SEITE 2

3 instructions for product delivery Dokument D PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Tel / Telefax / In accordance with Product Liability obligations, we would ask you to please check the following points. Cross where applicable. X Check SERVO Turnover Plough as per the delivery docket. Check that delivery is complete. All safety equipment and operating devices at hand. Using the operating manual explain and go over the operation, initial start and maintenance of the machine or implement with the customer. Fitting to the tractor has been carried out. Check that hydraulic connections to the tractor have been made and that they are correct. Hydraulic functions (turnover, cutting width adjustment) have been demonstrated and explained. Plough is set correctly to the tractor (cutting width of 1 st component, drawing point). Transport and working positions have been explained. Information about optional and additional equipment has been given. It has been pointed out that to read the operating manual is imperative. In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary. For this purpose please do the following: - sign the document A and send it to the company Pöttinger or via the internet to - document B stays with the specialist factory delivering the machine. document C stays with the customer Dokum D Servo - 3 -

4 CONTENTS Table of contents WARNING SIGNS CE sign... 5 Meaning of warning signs... 5 PERFORMANCE DESCRIPTION Overview... 6 Variations... 6 TRACTOR REQUIREMENTS Tractor... 7 Tyres... 7 Ballast weights... 7 Lifting gear (three-point linkage)... 7 Hydraulic control on the lifting gear... 7 Hydraulic connections required... 8 Power connections required... 8 ATTACHING TO TRACTOR First putting into operation - Fill turning cylinders... 9 Couple the three-point device onto the tractor... 9 Attach the lighting unit Check the pivoting ranges Remove transportation locks POSSIBLE SETTINGS Transport setting:...11 Operating settings...11 Set furrow width "First body" Setting furrow width Setting the depth...14 Adjusting the plough tilt...14 Setting the ploughing component tilt OPERATION Turnover at the end of the field Overload safety...17 UNHITCHING FROM TRACTOR Unhitching from tractor SERVO PLUS Mode of operation SERVO NOVA Fully automatic Nonstop overload safety Setting range Increasing the pressure in the hydraulic cylinders TRACTION CONTROL Functioning of Traction Control Setting pressure - Traction Control MAINTENANCE Lubrication diagram Tyre pressure Cleaning and preservation Hydraulic unit Screw connections and wearing parts Lubrication chart ADDITIONAL DEVICES Setting the disk coulter (* Spring loaded disk coulter (* Pre-ploughing implements TECHNICAL DATA Designated use of the plough Position of type plate Technical data Optional Equipment Observe safety hints in supplement-a 0900_-INHALT_

5 WARNING SIGNS CE sign The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see supplement) By signing the EU Declaration of Conformity, the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements. Tips for safe working In this operator s manual all information referring to safety has this symbol Meaning of warning signs Stay clear of swinging area of implements Never reach into the crushing danger area as long as parts may move. 0900_-Warnbilder_

6 PERFORMANCE DESCRIPTION Overview Fig.: Servo Plus with an 8 plough base Description: (1) Traction control (optional) (2) Overload safety (3) Plough element base adjustment (4) Working depth setting (5) Cutting width (manual/hydraulic) (6) Initial ploughing cutting width (manual/hydraulic) (7) Turnover unit (8) Stabling support (9) Three-point linkage Variations Designation Description Traction control Initial ploughing cutting width Plough base *) Servo Servo Plus Servo Nova Servo Nova Plus Reversible ploughs with cutting width adjustment via spindle and hole bar on the shares Reversible ploughs with continuous hydraulic cutting width adjustment Reversible ploughs with automatic Non-stop - stone safety Reversible ploughs with automatic Non-stop - stone safety with continuous hydraulic cutting width adjustment Optional Manual/Hydraulic 5-8 (+1) Optional Hydraulic 5-8 (+1) Optional Manual/Hydraulic 5-8 (+1) Optional Hydraulic 5-8 (+1) *) Up to 8 plough base is standard, 1 plough (+ 1) can be added at any one time 0900 LEISTUNGSBESCHREIBUNG_

7 TRACTOR REQUIREMENTS Tractor To operate this machine the following tractor requirements are necessary: Tractor power: at least 92 KW / 125 HP (5 plough body) at most 265 KW / 360 HP (9 plough body) Hitching category: Lower link Cat. III Connections: See table "Necessary hydraulics and power connections" Tyres Lifting gear (three-point linkage) - The tractor s lifting unit (three-point linkage) must be designed for the load that occurs. (See technical data) - The lifting struts are to be set to the same length with the corresponding adjustment device. (See the tractor manufacturer s operating manual) - Select the rear position if the lifting rods can be adjusted in various positions on the lower link. This relieves the pressure on the tractor s hydraulic system. - The limit chains resp.stabilisers of the lower links are to be set so as no side movement of the hitched devices be possible. (Safety measure for transportation) - The upper link is to be removed according to the data provided by the tractor manufacturer. Wheels - The air pressure in the rear tyres of the tractor when ploughing depends on the type, you can take as reference value 0.8 bar. - Under heavy working conditions additional wheel weights can be advantageous. See the operating instructions of the tractor manufacturer. Kg 20% Distance between the wheels The distance between the wheels (A1) should be of 1.2 m m. A1 = m Hydraulic control on the lifting gear The lifting hydraulics shall be switched on position control: - for ploughing - for transport - for hitching and unhitching the plough. A2 = max. 3 m External dimensions The external dimensions (A2) of the rear wheels may not exceed 3 m. When the 3 m are exceeded, the manoeuvrability is relatively limited. Ballast weights Ballast weights The front of the tractor is to have sufficient ballast to guarantee braking and steering capabilities. At least 20% of the tractor s tare weight on the front axle! TRACTOR REQUIREMENTS_

8 TRACTOR REQUIREMENTS Hydraulic connections required Design Consumer Single-acting hydraulic connection Dual-action hydraulic connection Reverse Identification (on the implement) Standard Turning cylinder X 1 Standard Support wheel cylinder X*) 2 Version PLUS Furrow width X 3 Version PLUS Cutting width of the front furrow X 4 Version NOVA Trip-leg system X**) 6 Option Packer arm X 7 Option Traction Control X X 2/ *) not available for the option Traction Control **) is not necessary during operation! Power connections required Design Consumer Volt Power connection Option Lighting 12 V DC According to DIN-ISO TRACTOR REQUIREMENTS_

9 ATTACHING TO TRACTOR First putting into operation - Fill turning cylinders Beware! 3. Position upper link (1) - Take out the upper link (1) so that the connection point (P1) on the plough is a little higher during operation than the connection point (P2) on the tractor. Danger of injury due to uncontrolled tipping! For transport, empty the oil from one turning cylinder. Fill the respective cylinder accordingly before the first putting into operation. 1. "Open" the stop cock on the empty cylinder and "close" on the retracted cylinder 2. Connect the hydraulic lines of the turning unit to the tractor and fill with oil the emptied cylinder 3. "Open" the stop cock on the retracted cylinder 4. Turn the plough in transport position Set the upper link (1) - Set the upper link (1) so that the pivoting axle is vertically in working position (90 ). - The distance between the upper link and the lower link on the tractor (A) is to be set the same way as the distance of the attaching points on the plough (B) Safety information Before initial operation read and observe the operating instructions, particularly the safety information mm P2 P1 Couple the three-point device onto the tractor Safety information Secure all connecting bolts on the threepoint with lynch pins (1)! Observe and apply the tractor manual on the locking settings on the tractor side! 1. Switch the tractor hydraulic to position control 2. Take out the lower link - Mount the plough on the lower links and secure with lynch pins. - Stabilise the lower link laterally Fold in the parking support - Lift the lower link slightly until the parking support (1) is free of load. Fold in the parking support and secure it with bolts (2) 1 2 Warning! Risk of crushing! When operating the power lift stay outside the lifting area of the threepoint suspension Connect the hydraulic and electrical lines - Connections, see chapter "Tractor Requirement" ANBAU_

10 ATTACHING TO TRACTOR Attach the lighting unit For the transport on the public roads one must ensure lighting according to the legal provisions. We can provide the lighting unit as optional, easy to mount equipment. - Insert the lighting unit in the corresponding support and fasten with the clamp screw (KS2) - Adjust the lighting width with the help of the clamp screw (KS1) on the hitching device. - Connect the lighting (ST) to the plough frame socket - Perform functional control ST KS1 Remove transportation locks 1. Attach the plough to the tractor 2. Turn plough on the side. 3. Lift the plough body 1-5 cm 4. Release the pressure in the hydraulic tank NOVA completely. Beware! The plough elements swivel on the ground! 5. Remove transportation locks 6. Increase the pressure in the hydraulic tank NOVA back to 90 bar Beware! The plough elements swivel outwards in the support. Safety information See Attachment C - statutory information on hitched implements drawn by towing vehicles in road traffic. KS Note: Before use, unscrew the lighting unit. It could be damaged during ploughing works. Check the pivoting ranges Check the pivoting range (90 ) between the tractor and the plough This pivoting range is limited of the tractor is wider than 3.0 m ANBAU_

11 POSSIBLE SETTINGS Transport setting: 5. Lower the chassis on the limit stop (A), placed inside. Plough starting position: The plough is hitched correctly to the tractor. A lighting unit has been installed for driving on public roads. (see chapter "Hitching to tractor") Mode of operation: The plough is swivelled into the horizontal position and the chassis lowered completely. Safety information Statutory notes on attached implements which are towed by tractors during road travel - see attachment C A Design: 1. Lift the chassis 2. Fold out all depth stops 3. Rotate the plough frame in horizontal position. (See Chapter "Use / swivelling the plough") 4. Close both stop cocks (Ab3) on the turning cylinders. The stop cock is - as you can see in the figure - at 90 on the line. 6. Only when the option Traction Control is installed: Release pressure: - Swivel the stop cock (Ab1) backwards to deactivate Traction Control. D1 Ab1 Ab Safety information For transportation drives you must close both stop cocks (Ab3). This safety measure is a statutory regulation. Even if a hydraulic line becomes defective, unintentional swivelling of the plough frame is still prevented. Select the maximum speed depending on the respective road and path conditions! Ab 3 Operating settings The following adjustment possibilities are provided to allow optimum adjustment of the plough to the respective field conditions: (Variants Servo Nova, Servo Plus and Traction control, see respective chapters in these Instructions) EINSTELLUNGEN_

12 POSSIBLE SETTINGS Set furrow width "First body" Plough starting position: Optional pin: Changing setting prior to use Optional hydraulic cylinder: Setting can also be changed during use. with hydraulic cylinder:(optional) (For version Servo Plus the hydraulic cylinder is Standard) Instead of using a spindle, you can adjust the cutting width "Front furrow" with a hydraulic cylinder (Zy). Mode of operation: The plough position relative to the tractor is adapted with the setting furrow width "First body". The plough is moved with a pin or a hydraulic cylinder depending on the version. The setting is to be selected so that the furrow width of the first body (S1) is the same as the other plough bodies. Zy Warning! Risk of crushing! Stay outside the lifting area of the hydraulic cylinder when operating the hydraulic control. Design with pin: The furrow width "First body" (S1) is adjusted steplessly by turning the pin (Sp). - Furrow width (S1) too narrow -> turn pin (Sp) shorter - Furrow width (S1) too wide -> turn pin (Sp) longer Calibrating the display of the first body furrow width. The display of the first body furrow width is adjusted via the slot and the bolts (1) at the rear of the display. (See illustration) 1 Sp Procedure: 1. Set the required furrow width of the other plough bodies. 2. Set the first plough body to the same furrow width as the other plough bodies. 3. Set the display (2) of the first body furrow width to the same furrow width that is displayed for the other bodies (3). (Figure) EINSTELLUNGEN_

13 POSSIBLE SETTINGS Setting furrow width Plough starting position: Variant Standard: Change setting before use Variant Servo Plus: The setting can be changed also during operation. (See Chapter "Servo Plus" for details) Mode of operation: The plough working width is determined by the furrow widths set for the individual bodies. Variant Standard: 5 defined furrow widths can be set mechanically. Variant Servo Plus: The furrow width can be set steplessly using the hydraulics. Variant: Standard Setting the furrow width per body: - Loosen front hex head bolt (vs). - Remove rear hex head bolt (hs). - Swivel the fastening bracket until the required furrow width is reached and the hex head bolt (hs) fits into one of the holes (Bo). - Re-tighten hex head bolts (vs, hs). Hole for hex head bolt Pin (Sp) [cm] Furrow width cm Variant: Servo Plus Instead of a pin (Sp), the furrow width is adjusted using a hydraulic cylinder (Zy): (See Chapter "Servo Plus" for details) Zy Note! After a change to the furrow width, the furrow width "First body" must also be rechecked! Note! The chassis wheel must always run parallel to the working direction during ploughing Readjust the chassis analogously to furrow width: The direction of the chassis is determined by the pin (Sp) and depends on the plough body setting. (See Table) Sp cm EINSTELLUNGEN_

14 POSSIBLE SETTINGS Setting the depth Plough starting position: The plough must be rotated in working position Mode of operation: The working depth is set on the chassis and via the lifting height of the tractor lower link. The adjustment of the chassis height is made with the help of the hydraulic cylinder (Zy). The setting of the working depth resp. is changed via the number of the depth stops (AS) swivelled in. Zy Adjusting the plough tilt Plough starting position: Prior to use. Mode of operation: The tractor drives in the furrow and is thus at a slope. The plough should sit as vertical (90 ) as possible to the ground during ploughing. The setting of the tilt is performed via adjustment screws at the swivel unit. Warning! Risk of crushing! Stay outside the lifting area of the hydraulic cylinder when operating the hydraulic control. AS Design: - Lift the chassis - Remove cover of the depth stops (lynch pin) and fold up - Swivel the depth stop in or out (less depth stops = more working depth) - Fold up and secure the cover of the depth stops - Lower the chassis (until the cylinder (Zy) lies on the depth stops.) - Adjust the lifting height of the tractor lower link to the required working depth. One depth stop corresponds to a change in the working depth of approx. 2 cm Design: - Adjust the tilt per side with the adjustment screws (1). (Example: If the plough is swivelled to the right, the left stop can be set) - Check that the new setting allows the plough bodies to stand approximately vertical (90 ) to the ground per side When ploughing on slopes, it is recommended that the tilt is set somewhat more than 90. When ploughing on hard ground, it is recommended that the tilt is set somewhat less than EINSTELLUNGEN_

15 POSSIBLE SETTINGS Setting the ploughing component tilt Plough starting position: prior to use Mode of operation: If the plough cannot penetrate the ground correctly then the tilt of the individual bodies can be adjusted. The share tip is adjusted in the range "S" lower or higher by turning the cam bushing. Caution! Risk of crushing from inadvertent activation of the hydraulic control. Turn off the engine and remove the key before making adjustments. Design: - Loosen bolts and turn cam bushing - Retighten bolts after adjustment The following applies to the basic setting: The gap (A) between plough and share cutting edge must be the same for all ploughing components. - Check the gap (B1) at the last plough component Type W*): B1 = 0-5 mm Type UW, UWS, WSS*): B1 = mm - Set the same measurement for gap (B) as for B1. * The type of ploughing component is shown clearly on the manufacturer s plate EINSTELLUNGEN_

16 OPERATION Turnover at the end of the field Take care! Turnover manoeuvre on slopes! Plough weight influences the tractor s travelling abilities. This can lead to dangerous situations especially on slopes. Take care! Phases (a, b, c, d) with turnover manoeuvres a. At the end of the field steer the tractor to the ploughed side - Instigate turnover procedure (activate control device) - Interrupt turnover procedure (Pos ) (deactivate control device) No one is to stand in swivel range during turnover procedure. Operate turning gear from tractor seat only. b. Steer tractor to unploughed side Share position (Pos ) enables turnover to be carried out without interruption. c. Lift plough frame - Proceed with turnover Activate control device until new working position is reached TD 45/95/19 d. Drive into the new furrow - Lower plough frame 0900-_EINSATZ_

17 OPERATION Overload safety The shares are fitted with shear bolts. When overloaded the bolts (AS) break and the shares swivel up and clear. - Remove shear bolt remains - Loosen hexagonal screw (S1) - Swivel share back to working position - Insert new shear bolt and retighten both Note! Only use genuine shear bolts (see spare parts list) with the relevant measurement and quality. Under no circumstances use bolts with greater or lesser strength. AS S _EINSATZ_

18 UNHITCHING FROM TRACTOR Unhitching from tractor Note: The share points are hardened so there is a risk of breaking when set down onto hard surface (stone, concrete, etc.). Set the share points down on a suitable surface (e.g. wooden board)! Pull the locking brake Turn the plough frame in right working position (R) (in driving direction) Only when the option Traction Control is mounted - Deactivate Traction Control: - no pressure on the manometer - bring the stop cock (Ab1) in rear position D1 Ab1 Ab Safety hints: Set the plough down on a load-bearing and even floor and ensure it is firmly positioned. Reduce pressure in the hydraulic lines. (Switch control lever to floating position) Uncouple hydraulic hoses. TD 45/95/14 R Unhitch plough - Remove upper link from implement. - Remove lower link from implement. Fold the parking support and let the bolt go into the hole. Deactivate / fold out all depth stops (1). 1 Lower transportation wheel until the headstock lies horizontally when the machine is parked. This means that the lower linkage is no longer tensioned. Block hydraulic line 2: - Without Traction Control: Block hydraulic line 2 on the plug coupling - With Traction Control: Block hydraulic line 2 with the stop cock (Ab2) beneath the hydraulic block Block the ball cocks on the turning cylinders ABBAU_

19 SERVO PLUS Mode of operation The furrow width can be adjusted steplessly using a hydraulic cylinder (2). The furrow width of the first plough unit is automatically adjusted at the other plough units. The mechanical construction turns each plough unit at the point of rotation (1) at the same time while adapting the chassis to the new working width. (1) Point of rotation = maintenance point (see Section "Maintenance" for details) (2) Hydraulic cylinder (3) Display of furrow width Warning! Risk of crushing! Stay outside the lifting area of the hydraulic cylinder when operating the hydraulic control. 3 Forrow width can be adjusted during operation. Ploughing around obstacles (masts, trees,...) can be performed without problem as can ploughing up to fences. 1300_-SERVO PLUS_

20 SERVO NOVA Fully automatic Nonstop overload safety The fully automatic overload safety is recommended for soils which are difficult to plough e.g. soil with stones or other foreign bodies. Every ploughing component is hydromechanically safeguarded against damage on the SERVO-NOVA plough. When driving over an obstacle the ploughing body swings out to either side and then swings automatically back into the working position. There is no need to stop the tractor. The plough body swings back into work position automatically. Along with the fully automatic Nonstop overload safety, all component carriers have a shear bolt as additional protection. Setting range Warning! The accumulator is under gas and oil pressure. Remove and repair only according to directions in the manual. Do not carry out any welding, soldering or mechanical work. The overload safety release force can be adapted to the various soil types. Normal setting Nitrogen pressure in the gas accumulator (43) (Factory set) 80 bar Pressure adjustment area of the hydrauliccylinder (40) 90 to 160 bar Should practice show that the overload safety reacts too often, the pressure (* in the hydraulic cylinders can be increased with the accompanying top-up device (42). Pressure adjustment area of the hydraulic cylinder (40) pressure [bar] release force [kp] Increasing the pressure in the hydraulic cylinders Increasing the pressure in the hydraulic cylinders: - Shut-off valve in position A. - Depressurize servo-valve on the tractor. - Connect plug-in coupling (42) to the tractor E A bar 80 bar - Open shut-off valve (position E). The hydraulic pressure drops. - Actuate servo-valve on tractor until the manometer shows the desired pressure. Then close the shut-off valve (position A). Take note! The shut-off valve must always be closed (position A) when ploughing. - Depressurize top-up line using servo-valve. 0900_-SERVO NOVA_

21 TRACTION CONTROL Functioning of Traction Control By means of Traction Control the weight of the plough is transmitted to the tractor rear axle and thus slippage is minimised. On headlands (=when the plough is turned) or when you lift the chassis, the hydraulic system of this system is reduced. When lowering the chassis in working position, the pressure increases again. Note! At the end of the headland procedure, you must operate the chassis until the pressure on the Traction Control is increased again. Pressure control on manometer. The control of this process takes place via the double-acting control unit line 5: Lift chassis -> pressure decrease Lower chassis -> pressure increase Pressure gauge (Ma) Reading off pressure in the hydraulic cylinder Hand wheel (H1) Hand wheel to regulate the pressure for Traction Control Hydraulic block (Hb) Plug coupling (St) Observe the numbers on the hose sleeves: 1 Turn 2 Chassis 3 Set furrow width 4 Front furrow width 5 Pressureless return 6 Safety device 7 Packerarm hydraulic control (optional) H1 Hb Stop cock for hydraulic block (Ab1) (1) Activation hydraulic block (2) Deactivation of the hydraulic block for transport position and parking Stop cock for chassis (Ab2) Activation (lever vertically) (1) - in operation Deactivation (lever horizontally) (2) - parking Gas tank (Ga) Pressure in the gas storage tank (Ga): 45 bar Hydraulic cylinder (Zy) Ma Ga Safety information! Danger of crushing on pressure change in the cylinder. Do not reach into hazard area! Note! Sufficient ballast weight is of advantage for the operation of the traction control Beware! Turning on slopes: To reduce the risk of tipping over, uncouple the traction increase! St Ab1 Ab2 Zy 1500_-TRAKTIONS-STEUERUNG_

22 TRACTION CONTROL Setting pressure - Traction Control Adjust the pressure in the hydraulic cylinder: The pressure is set via the pressure limiting valve. Setting from factory: around 120 bar 1. Set pressure from hand wheel (H1)(for this it is necessary to loosen the counter nut (K) and the retighten after setting) Unscrew - Screw + 2. Operate the control unit (line 5) 3. Control the pressure on the manometer (Ma). Repeat steps (1-3) until you obtain the pressure you want on the manometer. Maximum through-flow on the tractor control unit: 60l/min H1 - + K Ma Ab1 Ab Direction of travel Pressure at Additional weight increase pressure gauge at the tractor rear axle [kg]{ [bar] , , _-TRAKTIONS-STEUERUNG_

23 MAINTENANCE Lubrication diagram Caution! Risk of crushing from inadvertent activation of the hydraulic control. Switch off engine and remove key prior to any adjustment and maintenance work Caution! 1 Hydraulic version First body adjustment Plus version (per share) h Do not work under the machine without it being supported safely. 100 h 1 Plus version b 100 h Tyre pressure max. 2.4 bar - Pay attention to the correct tyre pressure! Check tyre pressure regularly! Note! Danger of bursting when pumping up or when tyre pressure is too great! 1300 WARTUNG_

24 MAINTENANCE Cleaning and preservation Do not use a high pressure cleaner to clean bearings and hydraulic parts. - Danger of rust! - Excessive water pressure may damage the paint. Parking in the open When parking in the open for longer periods, clean piston rods and then preserve with grease. Caution! Only perform work on the hydraulic system when pressureless! Winter storage - Thoroughly clean the machine beforehand. - Put up protection against weather. - Protect exposed parts from rust. - Lubricate all greasing points. Hydraulic unit - Check hydraulic system for leaks (visual inspection) - Check hydraulic hoses regularly for damage. Immediately replace porous or damaged hydraulic hoses! Screw connections and wearing parts Caution! Fluids (hydraulic oil) discharging at high pressure can penetrate the skin and cause serious injury! Call a doctor immediately if injured! Danger of infection! - All bolts and nuts, in particular the chassis bolts, are to be checked at regular intervals and re-tightened as required. - Replace worn out wearing parts in time to prevent any stress-bearing parts from becoming damaged WARTUNG_

25 FETT D Schmierplan X h alle X Betriebsstunden 40 F alle 40 Fuhren 80 F alle 80 Fuhren 1 J 1 x jährlich 100 ha alle 100 Hektar FETT FETT = Anzahl der Schmiernippel = Anzahl der Schmiernippel (IV) Siehe Anhang "Betriebsstoffe" Liter Liter * Variante NL Siehe Anleitung des Herstellers Smeerschema X h alle X bedrijfsuren 40 F alle 40 wagenladingen 80 F alle 80 wagenladingen 1 J 1 x jaarlijks 100 ha alle 100 hectaren FETT VET = Aantal smeernippels = Aantal smeernippels (IV) Zie aanhangsel "Smeermiddelen" Liter Liter * Varianten P zie gebruiksaanwijzing van de fabrikant Plano de lubrificação X h Em cada X horas de serviço 40 F Em cada 40 transportes 80 F Em cada 80 transportes 1 J 1x por ano 100 ha Em cada100 hectares FETT Lubrificante = Número dos bocais de lubrificação = Número dos bocais de lubrificação (IV) Ver anexo Lubrificantes" Liter Litro * Variante Ver instruções do fabricante F Plan de graissage X h Toutes les X heures de service 40 F Tous les 40 voyages 80 F Tous les 80 voyages 1 J 1 fois par an 100 ha tous les 100 hectares FETT GRAISSE = Nombre de graisseurs = Nombre de graisseurs (IV) Voir annexe "Lubrifiants" Liter Litre * Variante E Voir le guide du constructeur Esquema de lubricación X h Cada X horas de servicio 40 F Cada 40 viajes 80 F Cada 80 viajes 1 J 1 vez al año 100 ha Cada 100 hectáreas FETT LUBRICANTE = Número de boquillas de engrase = Número de boquillas de engrase (IV) Véase anexo Lubrificantes Liter Litros * Variante Véanse instrucciones del fabricante Lubrication chart X h after every X hours operation 40 F all 40 loads 80 F all 80 loads 1 J once a year 100 ha every 100 hectares FETT GREASE = Number of grease nipples = Number of grease nipples (IV) see supplement "Lubrificants" Liter Litre * Variation I See manufacturer s instructions Schema di lubrificazione X h ogni X ore di esercizio 40 F ogni 40 viaggi 80 F ogni 80 viaggi 1 J volta all'anno 100 ha ogni 100 ettari FETT GRASSO = Numero degli ingrassatori = Numero degli ingrassatori (IV) vedi capitolo materiali di esercizio Liter litri * variante vedi istruzioni del fabbricante 9900-ZENTRAL_LEGENDE-SCHMIERPLAN

26 ADDITIONAL DEVICES Setting the disk coulter (* Set the cutting depth of the disk coulter at a gap of 5 cm to the ploughing blade tip. The lengthwise fitting position is preselected by moving the carrier on the console. Pre-ploughing implements Maize skimmer, Manure skimmer These implements are designed to incorporate surface trash straw or manure in the soil. Set the working depth to 1/3 of the total working depth. Further fitting positions arise by swivelling the eccentric (50) 180. The lateral gap to the ploughing blade tip should be 2-3 cm. It is set by swiveling the eccentric (50). The lengthwise fitting position should lie over or behind the ploughing blade tip. Where there is a lot of surface growth, or when ploughing in straw, the pre-ploughing implements should be set back as far as possible. Leg deflector (60) Leg deflector, which are fitted to the ploughing component, serve to bend the stalks less when ploughing in straw enabling them to slide off better. Spring loaded disk coulter (* - This disk coulter can be fitted to all SERVO NOVA ploughs with a frame height from 72 cm. Trashboards (61) For ploughing in manure or other fertilizers. Trashboards for ploughing components of the type UW, W, WSS. These implements can be used instead of manure mulchers (see above) but are not very effective with shallow working depths. Knife coulter (62) (* This implement can be used instead of a disk coulter (see above) however it is not adjustable. (* Beware! Danger of injury on the cutting edges. 9500_-ZUSÄTZE_

27 TECHNICAL DATA Position of type plate The chassis number is engraved on the type plate shown at the side. Guarantee claims, enquiries and spare parts orders cannot be processed without the chassis number. Please enter the number on the title page of the Operating Instructions immediately upon taking delivery of the vehicle or implement. Designated use of the plough The plough is designed exclusively for the usual operations in agricultural works. For ploughing crop lands, fields and other types of soil. Any other uses outside of this are regarded as not in accordance with the defined use. The manufacturer accepts no liability for any damage arising as a result thereof; the user accepts sole responsibility. Part of the designated use is also the compliance with the manufacturer's operating, maintenance and overhaul instructions. Operation authorisation In principle, one shall observe the provisions established by the legislator! The following points apply for Germany and are considered general information. Regional are state-specific provisions are not mentioned here. The device (machine) with a weight of more than kg may only be transported on public roads with an operation authorisation according to the German road traffic registration ordinance (StVZO). After presenting the implement and the corresponding report template to TÜV or DEKRA, you obtain an expert evaluation that you can present to the Road Traffic Office. There you will obtain the operation authorisation. The dead weight of the pulling tractor must be at least double compared to the wheel load on the support wheel of the hitched implement. For example, for a wheel load of 2,800 kg the tractor must weigh at least 5600 kg dead weight. You must always make sure that the combination tractor-implement reaches the stipulated brake deceleration _TECH. DAT_

28 TECHNICAL DATA Technical data Power consumption max.: 265 kw / 360 hp Tyres: 500 / 45 R 22,5 12 PLY RATING Air pressure: max. 2.7 bar Admitted maximum speed: 40 km/h Continuous sound pressure: 70 db(a) SERVO 6.50 Type (Make) Blades Body spacing Frame height Cutting width Weight 1 SERVO (5+1) 102 cm 80/90 cm 33 / 38 / 43 / 48 / 53 cm 3,020 kg SERVO (6+1) 102 cm 80/90 cm 33 / 38 / 43 / 48 / 53 cm 3,295 kg SERVO (7+1) 102 cm 80/90 cm 33 / 38 / 43 / 48 / 53 cm 3,570 kg SERVO (8+1) 102 cm 80/90 cm 33 / 38 / 43 / 48 / 53 cm 3,845 kg SERVO 6.50 PLUS Type (Make) Blades Body spacing Frame height Cutting width Weight 1 SERVO 6.50-P602 6 (5+1) 102 cm 80/90 cm cm 3,120 kg SERVO 6.50-P702 7 (6+1) 102 cm 80/90 cm cm 3,410 kg SERVO 6.50-P802 8 (7+1) 102 cm 80/90 cm cm 3,700 kg SERVO 6.50-P902 9 (8+1) 102 cm 80/90 cm cm 3,990 kg SERVO 6.50 NOVA Type (Make) Blades Body spacing Frame height Cutting width Weight 1 SERVO 6.50-N602 6 (5+1) 102 cm 80 cm 33 / 38 / 43 / 48 / 53 cm 3,500 kg SERVO 6.50-N702 7 (6+1) 102 cm 80 cm 33 / 38 / 43 / 48 / 53 cm 3,855 kg SERVO 6.50-N802 8 (7+1) 102 cm 80 cm 33 / 38 / 43 / 48 / 53 cm 4,210 kg SERVO 6.50 NOVA PLUS Type (Make) Blades Body spacing Frame height Cutting width Weight 1 SERVO 6.50-NP602 6 (5+1) 102 cm 80 cm cm 3,610 kg SERVO 6.50-NP702 7 (6+1) 102 cm 80 cm cm 3,980 kg SERVO 6.50-NP802 8 (7+1) 102 cm 80 cm cm 4,350 kg 1 Applies for standard-model implements 1500-_TECH. DAT_

29 TECHNICAL DATA Optional Equipment Trashboard UW, UWS, W, WSS Leg deflector U, UW, UWS, W, WSS. Guiding plate U, UW, UWS. Knife coulter U, UW, W, WSS. Landside saver UW, UWS, W, WSS Maize mulcher ME 50/25 Skimmer - Voschäler DV Spring-loaded disk coulter Cutaway disk coulter Spring-loaded Subsoiler Extension arm for plough-trailing implements TD65/92/83 ST Yellow reflex reflector for lateral highlighting Warning sign KS1 KS2 Warning sign Red reflex reflector for the lighting unit. Additional lighting for France 1500-_TECH. DAT_

30 SUPPLEMENT -Anhang Titelblatt _BA-Allgemein

31 The original cannot be copied... Things will run better with genuine Pöttinger parts Quality and precise fitting - Operating safety. Reliable operation Longer lasting - Economy Guaranteed availability through your Pöttinger Sales Service. The decision must be made, original or imitation? The decision is often governed by price and a cheap buy can sometimes be very expensive. Be sure you purchase the Original with the cloverleaf symbol! -Anhang Titelblatt _BA-Allgemein

32 Recommendations for work safety SUPPLEMENT - A Recommendations for work safety All points refering to safety in this manual are in di ca ted by this sign. 1. Operating instructions a. The operating instructions are important for the correct operation of the machine. Make sure that the operating instructions are always on hand when operating the machine. b. Keep the operating instructions as long as the machine is in your hands. c. Pass the operating instructions on to the buyer when selling the machine. d. Make sure that all safety and warning symbols remain attached on the machine and keep them readable. The hazard warnings provide important information for a safe operation and, thus, your safety. 2. Qualified personnel a. Only persons of legal age, mentally and physically able and having been trained or familiarized accordingly must operate this machine. b. Persons not yet trained or familiarized or under training must only operate this machine under the supervision of an experienced person. c. Inspection, setting and repair work must only be performed by authorized persons. 3. Repair work a. These instructions only refer to service, maintenance and repair operations the user is able to carry out without assistance. Any work beyond this scope has to be carried out at authorized workshops only. b. Repairs on the electrical and hydraulic system, preloaded springs, pressure accumulators, etc. require sufficient knowledge, correct tools and protective clothing and, thus, must only be performed at authorized workshops. 4.) Defined use a. See "Technical Data". b. The keeping of operating, service and maintenance re qui re ments layed down by the manufacturer also come under the heading of "defined use". 5.) Spare parts a. The original com po nents and ac ces so ries have been de sig ned especially for these machines and appliances. b. We want to make it quite clear that com po nents and accesories that have not been sup plied by us have not been tested by us. c. The installation and/or use of such pro ducts can, therefore, negatively chan ge or influence the con struc tion characteristics of the appliance. We are not liable for damages caused by the use of components and accessories that have not been supplied by us. d. Alterations and the use of auxiliary parts that are not per mit ted by the manufacturer render all liability invalid. 6.) Protection devices a. All protection devices must remain on the machine and be maintained in proper con di tion. Punctual replacement of worn and damaged covers is essential. 7.) Before starting work a. Before commencing work, the operator must be aware of all operating devices and functions. The learning of these is too late after ha ving already commenced operation! b. The vehicle is to be tested for traffic and operating sa fe ty before each operation. 8.) Asbestos a. Certain sub-supplied com po nents of the vehicle may contain asbestos due to technical reasons. Ob ser ve the warning on spare parts. 1200_-ANHANGA_SICHERHEIT

33 SUPPLEMENT - A 9.) Transport of persons prohibited a. The transport of persons on the machine is not permitted. b. The machine may only be driven on public roads when in the position sti pu la ted for road trans port. 10.) Driving ability with auxiliary equipment a. The towing vehicle is to be sufficiently equiped with weights at the front or at the rear in order to gua ran tee the steering and braking capacity (a mi ni mum of 20% of the vehicle s tare weight on Kg 20% the front axle). b. The driving ability is in fluen ced by ground con di tions and by the auxiliary equip ment. The dri ving must be adap ted to the cor re spon ding terrain and ground conditions. c. When driving through curves with a con nec ted appliance, ob ser ve the ra dius and swinging mass of the appliance. d. When travelling in a curve with attached or semimounted implements, take into account the working range and swing mass of the implement! 11.) General a. Before attaching implement to three-point linkage, move system lever into a position whereby unintentional raising or lowering is ruled out! b. Danger of injury exists when coupling implement to trac tor! c. Danger of injury through crushing and cutting exists in the three-point linkage area! d. Do not stand between tractor and implement when using three-point linkage external operation! e. Attach and detach drive shaft only when motor has stop ped. f. When transporting with raised implement, secure ope ra ting lever against lowering! g. Before leaving tractor, lower attached implement to the ground and remove ignition key! h. Nobody is to stand between tractor and implement without tractor being secured against rolling using parking brake and/or wheel chocks! i. For all maintenance, service and modification work, turn driving motor off and remove universal drive. 12.) Cleaning the machine a. Do not use high-pressure washers for the cleaning of bearing- and hydraulic parts. 1200_-ANHANGA_SICHERHEIT

34 EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT Grieskirchen Machine (interchangeable equipment): plough Type Serial no. SERVO 6.50 / 6.50 PLUS / 6.50 NOVA / 6.50 NOVA PLUS 9851 The manufacturer declares that the machines adhere to all relevant provisions in the following EU directive: machinery 2006/42/EG In addition to this, the manufacturer also declares adherence to the other following EU directives and/or relevant provisions Source of applied, harmonised norms: EN ISO EN ISO Source of applied miscellaneous technical norms and / or specifications: Person responsible for documentation: Wilhelm Meindlhumer Industriegelände 1 A-4710 Grieskirchen Markus Baldinger, CTO R&D Jörg Lechner, CTO Production Grieskirchen,

35 D Im Zuge der technischen Weiterentwicklung arbeitet die PÖTTINGER Landtechnik GmbH ständig an der Verbesserung ihrer Produkte. Änderungen gegenüber den Abbildungen und Beschreibungen dieser Betriebsanleitung müssen wir uns darum vorbehalten, ein Anspruch auf Änderungen an bereits ausgelieferten Maschinen kann daraus nicht abgeleitet werden. Technische Angaben, Maße und Gewichte sind unverbindlich. Irrtümer vorbehalten. Nachdruck oder Übersetzung, auch auszugsweise, nur mit schriftlicher Genehmigung der PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen. Alle Rechte nach dem Gesetz des Urheberrecht vorbehalten. F La société PÖTTINGER Landtechnik GmbH améliore constamment ses produits grâce au progrès technique. C'est pourquoi nous nous réser-vons le droit de modifier descriptions et illustrations de cette notice d'utilisation, sans qu'on en puisse faire découler un droit à modifications sur des machines déjà livrées. Caractéristiques techniques, dimensions et poids sont sans engagement. Des erreurs sont possibles. Copie ou traduction, même d'extraits, seulement avec la permission écrite de PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen. Tous droits réservés selon la réglementation des droits d'auteurs. Following the policy of the PÖTTINGER Landtechnik GmbH to improve their products as technical developments continue, PÖTTINGER reserve the right to make alterations which must not necessarily correspond to text and illustrations contai-ned in this publication, and without incurring obligation to alter any machines previously delivered. Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of the PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen. All rights under the provision of the copyright Act are reserved. PÖTTINGER Landtechnik GmbH werkt NL permanent aan de verbetering van hun producten in het kader van hun technische ontwikkelingen. Daarom moeten wij ons veranderingen van de afbeeldingen en beschrijvingen van deze gebruiksaanwijzing voorbehouden, zonder dat daaruit een aanspraak op veranderingen van reeds geieverde machines kan worden afgeleid. Technische gegevens, maten en gewichten zijn niet bindend. Vergissingen voorbehouden. Nadruk of vertaling, ook gedeeltelijk, slechts met schriftelijke toestemming van PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen. Alle rechten naar de wet over het auteursrecht voorbehouden. La empresa PÖTTINGER Landtechnik E GmbH se esfuerza contínuamente en la mejora constante de sus productos, adaptándolos a la evolución técnica. Por ello nos vemos obligados a reservarnos todos los derechos de cualquier modificación de los productos con relación a las ilustraciones y a los textos del presente manual, sin que por ello pueda ser deducido derecho alguno a la modificación de máquinas ya suministradas. Los datos técnicos, las medidas y los pesos se entienden sin compromiso alguno. La reproducción o la traducción del presente manual de instrucciones, aunque sea tan solo parcial, requiere de la autorización por escrito de PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen. Todos los derechos están protegidos por la ley de la propiedad industrial. La PÖTTINGER Landtechnik GmbH è I costantemente al lavoro per migliorare i suoi prodotti mantenendoli aggiornati rispetto allo sviluppo della tecnica. Per questo motivo siamo costretti a riservarci la facoltà di apportare eventuali modifiche alle illustrazioni e alle descrizioni di queste istruzioni per l uso. Allo stesso tempo ciò non comporta il diritto di fare apportare modifiche a macchine già fornite. I dati tecnici, le misure e i pesi non sono impegnativi. Non rispondiamo di eventuali errori. Ristampa o traduzione, anche solo parziale, solo dietro consenso scritto della PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen. Ci riserviamo tutti i diritti previsti dalla legge sul diritto d autore. P A empresa PÖTTINGER Landtechnik GmbH esforçase continuamente por melhorar os seus produtos, adaptando-os à evolução técnica. Por este motivo, reservamonos o direito de modificar as figuras e as descrições constantes no presente manual, sem incorrer na obrigação de modificar máquinas já fornecidas. As características técnicas, as dimensões e os pesos não são vinculativos. A reprodução ou a tradução do presente manual de instruções, seja ela total ou parcial, requer a autorização por escrito da PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Todos os direitos estão protegidos pela lei da propriedade intelectual.

36 PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Telefon: Telefax: Internet: PÖTTINGER Deutschland GmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15 D Recke Telefon: Telefax: PÖTTINGER Deutschland GmbH Servicecenter Landsberg Spöttinger-Straße 24 Postfach 1561 D LANDSBERG / LECH Telefon: Ersatzteildienst: od. 169 Kundendienst: od. 231 Telefax: landsberg@poettinger.at PÖTTINGER France S.A.R.L. 129 b, la Chapelle F Le Bonhomme Tél.: +33 (0) france@poettinger.at