TEMPORARY PARTS LIST ATK 250 and 406

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nlk M O T O R C Y C L E S TEMPORARY PARTS LIST ATK 50 and 06 988 c: CONTENTS. ENGINE (ON SEPARATE PAGE. CARBURETOR. EXHAUST SYSTEM. FRAME 5. SWINGARM 6.

1 nlk M O T O R C Y C L E S TEMPORARY PARTS LIST ATK 50 and c: CONTENTS. ENGINE (ON SEPARATE PAGE. CARBURETOR. EXHAUST SYSTEM. FRAME 5. SWINGARM 6. GAS TANK, FENDERS, NUMBERPLATE, AIRBOX 7. REAR C/S DISC BRAKE 8. FRONT BRAKE 9. FRONT WHEEL 0. REAR WHEEL. FRONT FORK. REAR SHOCK. HANDLEBAR/ CONTROLS. 5. NUTS, BOLTS AND WASHERS ACCESSORIES

2 Keihin PJ Type Carburetor The, 6, and 8rrm carburetor parts are available from D G Performance Specialities (7) X9-

3 naust system 8 8 Fig. # Parti Descrip. Q Exhaust 50 Exhaust Huffier 50 Huffier Bracket 58 Bolt K6xl5 5 5 Bolt H6x Hasher H6xll 7 60 Nut 6H Nylon Bolt H8xl0 7 ^ ^ ^ Lock Washer Hasher H8xl5 Rubber Mount 60 Nut H8 Nylon 87 Spring Ck)

4 ^ Fig.# Parti Descrip. (Jty 000 Frame 00 Peg Support Left - 00 Peg Support Right 00 Left Footpeg - 00 Right footpeg 500 Bolt H8x Hasher 8x Bushing Return Spring Left Return Spring Right 8 60 Locknut H Motor mount bolt 0 60 Nut H0xl.5 50 Foot peg support bolt M0xi:5x0 50 Top Shock bolt Allen 706 MIOxl.5x50 L o c k w a s h e r 58 Bolt Ignition Coil mount M6xl Hasher 6x 6 60 Locknut H6

5 " > ^ Fig. f Part# Descrip. Q 0 Swingarm 0 Bearing 0 Retaining Ring HHM-7 0 Spacer 5 05 CTE Plate Top 06 CTE Plate Bottom 6 50 CTE Bolts Nut V/ CTE Sprocket complete 9 08 w/bearing & nylon rings Bearing 0 09 Retaining ring HH-5 00 Spacer 0 Nylon Dampening Ring 0 Retaining Ring (XI I V 505 Chain Adjuster Bolt H8x Nut K8 Regular 6 0 Chainguide Bolt H6x Hasher 6x Locknut H6 Nylon Sidestand bolt K8x5 507 Shock bolt Allen 60!»«ftxl.5 70 Hasher 0x5

6 en, St Fig. # Part # Descrip. Qty. 9 Gastank 9 Petcock 5 Bolts H6xl 9 Gas tank mount 5 Bolts H6xl 96 Seat mount bolt 95 Seat 96 Seat bracket 56 Bracket screw c/s M6 97 Right Number plate 98 Left number plate 0 Number plate Front 57 Bolt H6xl5 99 Brakeline guide 00 Airbox 0 Airbox cover 59 Screws.5x0 0 A i r fi l t e r 59 Gas tank bolt M6x80 70 Hasher 6x Bolts Airbox H6xl 0 Snorkel 50 0 Snorkel Connecting Hose 06 Hoseclamp 07 Front Fender 08 Rear Fender 09 Hudflap 5 Front Fenderbolt 8 H6x0 60 Nut Selflock M6 607 Spring Cup. 70 Washer 55 Seat A Number plate bolt H6xl7 58 Rear Fender bolt

7 ^ ^l Fig. # Part # Descrip. Qty. C / S D i s c S p a c e r Bolt M6x C a l i p e r m o u n t Bolt Allen H6xl Spacer for Caliper Bolt Caliper H8x55 Brakeline Banjo bolt Banjo bolt gasket * C a l i p e r B r a k e P a d s C a l i p e r r e p. k i t M a s t e r c y l i n d e r Bolt H6x0 Locknut M6 Pushrod M8 Nut M8 A c t i v a t o r R o d Connecting Rod H a s h e r M 8 x l 5 Cotterpin B r a k e l e v e r Adj. Bolt M5x5 Nut M5 Brake Lever bolt M8x0 Locknut M6 Ball bearing for brake Return Spring

8 Tront Caliper Fig.# Part# Descrip. Qty C a l i p e r A s s y. B r a k e P a d s P a d H o l d e r A s s y. Seal Assy. Piston P a d C o v e r Allen Bolt M8x0 Bolt M8x0 Flange Brake Line Banjo Gasket Banjo Bolt C h e c k B a l l Bleed Screw B l e e d C o v e r 00

9 Front wheel 80-00,60, 6,6,6 70,7,07,7 - Fig.# Part# Descrip. Qt 5 Uheel assy. 0 5 Hub 5 Bearing Spacer 5 Bearing 5 55 Spacer Disc 6 57 Bolt H5/csx5 Allen 6 57 Spacer 6 60 Nut M5 Flange Rim Spoke Spoke Nipple Duct Tape Tire 75 6 Tube 8 6 Axle 8 5 Bolt MlOx.5x Lock Hasher M Washer N Rimlock H8xl Fork Leg pro tectors Ass 0

10 " > ^ Rear wheel Fig # Part Descrip. Qty. W h e e l A s s y H u b A s s y Bearing Spacer Bearing S p a c e r L H S p a c e r R H LH Spoke 8 RH Spoke 8 N i p p l e s 6 R i m l Sprocket 50T Bolt c/s M8x5 6 Nut Flange 6 Chain 50 0-ring 0-L M a s t e r L i n k Duct Tape Tube Tire 0x8 R i m l o c k R e a r A x l e Axle Plate Chain Adj. Bolt M8x0 Nut M8 Regular Nut Axle

11 S leiescopic front fork IITE POWER K5 86MX f c «X ^ Oil quantities I AM ttiro «./<xc«pt of W">>'> 60 cc shock absorber oil SAE 0 per fork leg /Pit Lc^cC -& *tl,*, M r a Fig. # a b a 6b a 7b Part # Descrip. Fork Assy. LH Fork Leg RH Fork Leg Fork Tube Slider Seal 0-ring LH Axle Holder RH Axle Holder Spring Rod Piston Ring Floater Shims Washer Spring Piston Spacer Ciclip Spring Spacer Tube Cone Wiper Washer Washer Washer Circlip Bottom Triple Clamp Assy. Stem Top Circle Clamp 0-Ring Cap 0-Ring Cap Top Bar Clamp Bottom Clamp Rubber Sleeve Cup Washer Stem Bolt Washer ^ Quan.

12 ^ % T e l e s c o p i c f r o n t f o r k WHITE POWER K5 86MX Fig. # Part # Descrip. Qty. " a 9b Circlip Bumper Rubber Plate Keepers Allen Bolt M5xl0 Allen Bolt M6x5 Allen Bolt M8x0 Bolt M8x50 Flange Allen Bolt H8x0 Allen BoltM0/l6 Nut 8/Flange Nut 0/.5 Nylock Bolt M5x55 Washer 5x0 Nut 5/Nylock Bolt M5xl Bearing/Race Nilosring Seal Plate Clamp Fork protector Brake Line Guide Brake Line Clamp Screw Sheet Metal.x9 Stem Bolt Wrench 8 8 cc Oil Quantities 60 cc shock absorber oil SAE 0 per fork leg

13 "} ^ I 05 Parti Descrip. Quan. 0 5 S h o c k 0 5 S p a c e r 05 0-Ring 50 Allen M0xl 5x W a s h e r L o c k Spring Kg/Lbs / S t o c k 8. / / / /50 Internal shock parts are listed seperate. ro

14 Handlebar, controls " Fig. # Part# Descrip. Handlebar Throttle Assy. RH Twist Grip Cable Cover Housing Screw Throttle Cable Kill Button LH Twist Grip Throttle Cover Clutch Assy. Lever Bracket Screw Pivot Bolt Washer Nut Adjuster Cable Cover Clutch Cable Master Cyl. Assy. Lever Pivot Bolt & Nut Clamp Screw Rubber Cover Screw Plunger Pop Kit Brake Line Banjo Bolt Banjo Gasket R u b b e r C o v e r qty.

15 BOLTS PART* LOCATION DESCRIPTION <U 500 Footpeg HBx50 Flange 50 Motor aount M0/.5x60 50 Foot support M0/.5x0 Flange 50 Top shock N0/.5x8 Allen 50 CTE Plate V/8xl.5" Chain adjuster NBx0 506 Chain guide H6x Bottoa shock M0/.5x60 Allen 508 SldesUnd MBx5 Flange 509 Disc M6x Flange 50 Caliper plate M6x0 Allen head 5 Caliper 88x55 50 Rear Bister cylinder M6x0 Allen 50 Petcock N6xl0 50 Tank bracket H6xl0 55 Seat aount M6x0 Short alien head 56 Seat bracket M6xl5 C/S Phillips 57 Side plate 85x Allen short 5 Front # plate alddle M5x0 Short alien head 58 Front # plate top bottoa N6xl5 Short alien head 59 Gastank aount M6x80 50 Airbox to tank 86x0 Allen 5 Front fender 86x0 58 Rear fender 86x6 58 Ignition coll 86x6 5 Rear sprocket 8x5 C/S Allen 6 5 Front caliper 8x0 5 - Front axle 80/.5x0 55 Front protector claap 85x55 56 Protector bolt at bottoa 85x 57 Fork stop 86x Allen 50 Snorkel aount 86x0 58 Exhaust rubber 8x6 5 Muffler bolt bottoa 86x5 58 Bracket auffler top 86x6 59 Airbox lid screws.0x 50 Brake line guide screws.x9 5 Daaper rod alien 85x0 Allen 5 Axle pinch bolts 86x5 Allen 5 Triple claap pinch 8x5 Allen 8 5 Steering stea pinch 88x50 Flange 5 Bar claap 8x0 Allen 55 Handlebar claap anchor 80/.5x65 56 Front caliper MBx0 Allen 57 Front disc M5/CSx5 Allen 6 58 Brake pedal height adj. 85x5 59 Pedal pivot 8Bx0 PART* PART* S LOCATION NUTS Footpeg Hbtoraount CTE Chain adjuster Chain guide Low shock Rear master cylinder Back pushrod Brake connecting Brake pedal height Pedal pivot Side plate Airbox cover Gastank aount Rear fender Seat attachment Ignition coll Rla lock Front I plate top Fork protector claap Fork stop Muffler Muffler bracket top Handlebar anchor Steering stea pinch Front disc Rear sprocket Exhaust rubber Swlngara Pivot LOCATION MASHERS Fork protector bottoa Protector holding claap Snorkel to fraae Chain guide Tank aount Tank bracket Side plate Airbox cover Airbox to tank Front fender Rear fender Seat bolt Ignition coll Rla lock Exhaust rubber Muffler bracket bottoa Muffler bracket top Fork stop Rear brake connecting rod Axle front Exhaust rubber Front axle Airbox cover Swlngara Pivot Front Caliper Airbox A Snorkel DESCRIPTION MB Flange M0 Flange V/8 MB Regular M6 Nylon 0 Flange M6 Nylon MB Regular.0 Cotterpln MS Regular MB Nylon M6 Nylon..0 Speed nut M6 Nylon 86 Nylon MS Nylon 86 Nylon MB Regular M6 Nylon 85 Nylon 86 Nylon M6 Nylon 86 Nylon M0/.5 Nylon MB Flange M5 Flange MB Flange MB Nylon N6xLock DESCRIPTION 85x0 85x0 86x5 86x0 86x0 86x5 K6x0 8x 86x0 86x0 86x0 86x0 86x5 88x7 N8xl7 86x 86x 86x 88x7 N0 Split lock M 8 Split lock 80x x 7x7 8x7 6M Split Lock STL 8 8 6

Parts Diagrams RR/RS Models

Parts Diagrams RR/RS Models Parts Diagrams 2008-2009 RR/RS Models Table Of Contents Description Page # front fork 1 handlebar, clutch pump, meter (RR Models) 2 handlebar, clutch pump, meter (RS Models) 3 frame, subframe 4 rear shock,