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1 # xtf&.inc. ^ S OSES Genuineparts
2 ATK America, Inc., st Edition
3 r ATK AIRBOX ENGINE EXHAUST FRONT BRAKE I PAGE 1-2 PAGE 3-4 PAGE 5-6 PAGE 7-8 FORK FRAME FUEL TANK FRONT WHEEL *, vs 5. Jtei>'. % i ^ > >* PAGE 9-10 PAGE PAGE HANDLEBAR PLASTIC/DECALS ELECTRICAL REAR BRAKE ^ ^ ^d [J *3 lift PAGE PAGE PAGE SHOCK REAR WHEEL SWINGARM PAGE TRIPLE CLAMP 2» PAGE PAGE ^ PAGE PAGE TABLE OF CONTENTS
4 i l W ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 MUD FLAP AIRBOX 2 SCREW, SBHCS M6 x AIRBOX 3 HOSE CLAMP. AIR FILTER AIRBOX 4 SCREW, SHCS M6x AIRBOX 5 HOSE CLAMP, AIRBOX 6 BRACKET, STARTER SOLINOID AIRBOX 7 RIVTT, l/8"x3/16" ALIMINUM STEEL AIRBOX 8 AIR BOX, 4 STROKE AIRBOX 9 AIR FILTER AIRBOX 10 WASHER EXTERNAL STAR M AIRBOX 1 BATTERY STAY AIRBOX 12 WASHER M6 x AIRBOX 13 NUT, M6 NYLOCK AIRBOX 1
5 ATK 3 7
6 Anr ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY KICK START ROTAX ENGINE 11605ES 1 MOUNTED ENGINE 2 ENGINE MOUNT PLATE MOUNTED ENGINE 3 SCREW, SHCS M10 x 90 4T FRONT ENGINE MOUNTING PLATI MOUNTED ENGINE 4 WASHER MlOx MOUNTED ENGINE 5 NUT, NYLOCK M10 x MOUNTED ENGINE 6 SCREW, M8x MOUNTED ENGINE 7 WASHER M8 x MOUNTED ENGINE 8 NUT, NYLOCK MOUNTED ENGINE 9 SHIFT LEVER 4T MOUNTED ENGINE 10 HEAD STAY 4T MOUNTED ENGINE 1 BOLT, SHCS M8x MOUNTED ENGINE 12 BOLT. SHCS M10 x 1.25 x MOUNTED ENGINE 13 NUT. M8x MOUNTED ENGINE 14 WASHER M8 x MOUNTED ENGINE 15 NUT, NYLOCK M10 x MOUNTED ENGINE 16 CARB. 40mm DELL'ORTO MOUNTED ENGINE 17 40mm CARB BELL MOUNTED ENGINE 18 HOSE CLAMP 40x MOUNTED ENGINE 19 BOLT. SHIFT LEVER MOUNTED ENGINE 3
7 ATK
8 ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 WASHER M8 x EXHAUST 2 EXHAUST, EXHAUST PIPE AND SILENCER COMPLETE EXHAUST 3 WASHER M8x EXHAUST 4 BOLT, HEX M8x EXHAUST 5 NUT, COPPER MECHANICAL M EXHAUST 6 NUT. M8x 1.25 FUGI EXHAUST 7 WASHER COPPER EXHAUST 5
9 ATK
10 ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 FRONT BRAKE ASSEMBLY FRONT BRAKE 2 MASTER CYLINDER FRONT BRAKE 3 CLAMP FRONT BRAKE 4 SCREW, CLAMP FRONT BRAKE 5 ADJUSTING SCREW FRONT BRAKE 6 ADJUSTING NUT FRONT BRAKE 7 SPRING FRONT BRAKE 8 PIVOT BOLT FRONT BRAKE 9 NUT,M FRONT BRAKE 10 LEVRE, FRONT BRAKE FRONT BRAKE 1 WASHER HYDRAULIC FRONT BRAKE 12 BANJO BOLT FRONT BRAKE 13 BRAKE, FRONT BRAKE LINE FRONT BRAKE 14 FRONT BRAKE, CALIPER ASSEMBLY FRONT BRAKE 15 BRAKE, CALIPER (NISSIN) FRONT BRAKE 16 BRAKE PADS, PAIR FRONT BRAKE 17 BRAKE CALIPER PIN FRONT BRAKE 18 SPRING CLIP FRONT BRAKE 19 SCREW. SHCS M8xl FRONT BRAKE 20 SCREW, BRAKE LIGHT SWITCH FRONT BRAKE 21 BRAKE LIGHT SWITCH FRONT BRAKE 1 7
11 ATK 5 6 8
12 Anr ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 FORK, PAIR 4S FORK 2 BRAKELINE STAY FORK 3 BOTTOM FLANGE BOLT FORK 4 COPPER WASHER FORK 5 DUST WIPER FORK 6 FORK SEAL FORK 7 FORK CAP, O-RING FORK 8 FORK CAP FORK 9 BLEED SCREW, O-RING FORK 10 BLEED SCREW FORK 1 SET SCREW FORK 12 KNOB FORK 13 DECAL FORK 9
13 ATK 10
14 unr ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 CLAMP, 5/16" SIGHT TUBE FRAME 2 OIL FILLER CAP FRAME 3 O-RING. OIL FILLER PLUG FRAME 4 SCREW, SHCS M6x FRAME 5 WASHER M6x FRAME 6 OIL OUTPUT LUG FITTING FRAME 7 SCREW, SHCS M8x FRAME 8 FUEL TANK, FRONT MOUNT DOUGHNUTS FRAME 9 SCREW, SHCS M8x FRAME 10 OIL SIGHT TUBE FRAME 1 HOSE CLAMP, 5/8" FRAME 12 OIL RETURN LINE 3/8" x 24" LONG FRAME 13 OIL FEED LINE 3/8" x 19 1/2" LONG FRAME 14 OIL RETURN FITTING 3/8" BARB x 1/4" NPT FRAME 15 WASHER M8 LOCK FRAME 16 ENGINE OIL FEED FITTING FRAME 17 HOSE, BREATHER 4 STROKE 3/8" FRAME 18 FRAME PLUG FRAME 19 ROLLER FRAME MOUNTED FRAME 20 SCREW, SBHCSM8x FRAME 21 NUT, M8 NYLOCK FRAME 22 FRAME. 4 STROKE FRAME 23 SUBFRAME, 2T&4T FRAME 24 FOOTPEG ASSEMBLY RIGHT FRAME 25 FOOTPEG ASSEMBLY LEFT FRAME 26 FOOTPEG PERCH RIGHT FRAME 27 FOOTPEG PERCH LEFT FRAME 28 FOOTPEG SPRING LEFT FRAME 29 FOOTPEG SPRING RIGHT FRAME 30 BOLT, HEX M8x FRAME 31 BOLT. HEX M8x FRAME 32 BOLT, HEX M8x FRAME 33 WASHER, M8 x FRAME 34 SUBFRAME END CAP FRAME 1
15 ATK 12
16 A n / ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 FUEL TANK FUEL TANK 2 FUEL TANK, CAP ACERBIS LARGE FUEL TANK 3 PETCOCK FUEL TANK 4 O-RLNG, PETCOCK FUEL TANK 5 SCREW, SHCS M6x FUEL TANK 6 FUEL TANK. RETAINING PLATES FUELTANK 7 WASHER M6x FUEL TANK 8 SEAT TONGUE BOLT FUEL TANK 9 FUEL TANK, REAR TANK STAY FUEL TANK 10 WASHER M FUEL TANK 1 FUEL LINE, 1/4" URETHANE FT FUEL TANK 12 SCREW. SBHCS M5 x FUEL TANK 13 GROMMET, FUEL TANK MOUNT FUEL TANK 13
17 ATK 14
18 atmt ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 TIRE, FRONT DUNLOP 90/90x FRONT WHEEL 2 FRONT RIM FRONT WHEEL 3 FRONT HUB FRONT WHEEL 4 INTERNAL BEARING SPACER FRONT WHEEL 5 BEARING, LEFT FRONT WHEEL 6 BEARING, RIGHT FRONT WHEEL 7 SEAL, LEFT FRONT WHEEL 8 SEAL, RIGHT FRONT WHEEL 9 AXLE SPACER RIGHT FRONT WHEEL 10 AXLE SPACER LEFT FRONT WHEEL 1 AXLE, FRONT FRONT WHEEL 12 DISK. FRONT FRONT WHEEL 13 SCREW. SFCHCS M6xl FRONT WHEEL 14 NIPPLE, FRONT EACH FRONT WHEEL 15 SPOKE, FRONT EACH FRONT WHEEL SPOKE SET w/nipples FRONT WHEEL 16 RIM LOCK, FRONT FRONT WHEEL 17 INNER TUBE. FRONT FRONT WHEEL 15
19 ATK 16
20 iinr ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 HANDLEBAR PRO TAPER HONDA LOW HANDLEBAR 2 GRIP, LEFT SUNLINE DEGRIP HANDLEBAR 3 CLUTCH LEVER ASSEMBLY HANDLEBAR 4 CLUTCH LEVER COVER HANDLEBAR 5 DECOMPRESSION, LEVER ASSEMBLY HANDLEBAR 6 CLUTCH CABLE HANDLEBAR 7 CLUTCH CABLE BOOT HANDLEBAR 8 DECOMPRESSION CABLE HANDLEBAR 9 THROTTLE, 4 STROKE DOMINO HANDLEBAR 10 THROTTLE CABLE HANDLEBAR 1 GRIP, THROTTLE SUNLINE DEGRIP HANDLEBAR 12 HANDLEBAR PRO TAPER MOUNT KIT HANDLEBAR 13 DECOMPRESSION BRACKET HANDLEBAR 14 DECOMPRESSION BRACKET SPACER HANDLEBAR 15 SCREW, SHCS M8x HANDLEBAR 16 CLUTCH LEVER HANDLEBAR 17 CLUTCH PERCH HANDLEBAR 18 ADJUSTER CLUTCH HANDLEBAR 19 PIVOT BOLT & M6 NUT HANDLEBAR 20 M6 NUT & PIVOT BOLT HANDLEBAR 21 SCREW HANDLEBAR 22 PERCH BRACKET HANDLEBAR 23 BOLT, BAR CLAMP HANDLEBAR 24 CLAMP, UPPPER (PRO-TAPER) HANDLEBAR 25 CLAMP. LOWER (PRO-TAPER) HENDLEBAR 26 MIRROR ASSEMBLY HANDLEBAR 17
21 ATK 18
22 unr ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 SIDE PANEL, RIGHT RED PLASTIC 2 SIDE PANEL, LEFT RED PLASTIC 3 WASHER M6x PLASTIC 4 FENDER FRONT BAJA (ACERBIS) PLASTIC 5 SCREW, SHCS M6x PLASTIC 6 FORK GUARD ASSEMBLY ACERBIS PLASTIC 7 DECAL, SIDE PANEL LEFT PLASTIC 8 DECAL, SIDE PANEL RIGHT PLASTIC 9 DECAL, TANK SLOTTED PAIR PLASTIC 10 DECAL, FRONT FENDER PLASTIC 1 FENDER REAR RED PLASTIC 12 SEAT ASSEMBLY PLASTIC 13 NUMBERPLATE PLASTIC 14 CABLE GUIDE, FRONT PLASTIC 19
23 ATK 13 20
24 ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 HORN COMPLETE ELECTRICAL 2 THUMB SWITCH ELECTRICAL 3 FUSE. 10 AMP ELECTRICAL 4 SWITCH, HEADLIGHT ELECTRICAL 5 WASHER HEAT RESISTANT ELECTRICAL 6 LIGHT SWITCH COVER ELECTRICAL 7 TURN SIGNAL, FRONT ELECTRICAL 8 TURN SIGNAL, REAR ELECTRICAL 9 TAIL LIGHT ASSEMBLY ELECTRICAL 10 HEADLIGHT, UFO HALOGEN ELECTRICAL 1 BRACKET, REAR TURN SIGNAL ELECTRICAL 12 BRACKET. TURN SIGNAL FRONT ELECTRICAL 13 BOLT. SHCS M6x ELECTRICAL 14 SCREW, SHCS M6x ELECTRICAL 15 TURN SIGNAL FLASHER ELECTRICAL 16 HARNESS, CCES &DS MODELS ELECTRICAL 17 REGULATOR RECTIFIER ELECTRICAL 18 BATTERY, 12 VOLT ELECTRICAL 19 BATTERY, GROUND CABLE ELECTRICAL 20 BATTERY, STARTER CABLE ELECTRICAL 21 BATTERY, POSITIVE CABLE ELECTRICAL 22 STARTER SOLENOID ELECTRICAL 23 NUT, M6 NYLOCK ELECTRICAL 24 BOLT, M6xl ELECTRICAL 25 WASJERM6xl ELECTRICAL 26 HEAD LIGHT ASSEMBLY ELECTRICAL 27 HEAD LIGHT RUBBER STRAPS ELECTRICAL 21
25 ATK 25 _24 22
26 vmr ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 BRAKE, PEDAL REAR AIR REAR BRAKE 2 SPRING, BRAKE PEDAL REAR BRAKE 3 BRAKE PEDAL PIVOT MOUNT REAR BRAKE 4 O-RING, BRAKE PEDAL 5/8"ID x 13/16"OD REAR BRAKE 5 PIN, CLEVIS 5/16" x 7/8" REAR BRAKE 6 COTTER PIN, 1/8" x 3/4" REAR BRAKE 7 BRAKE, LINE REAR REAR BRAKE 8 BRAKE, REAR CALIPER CARRIER REAR BRAKE 9 SCREW, SHCS M8x REAR BRAKE 10 SCREW, SBHCS M6xlxl REAR BRAKE 1 WASHER HYDRAULIC REAR BRAKE 12 BRAKE. REAR CALIPER (NISSIN) REAR BRAKE 13 BRAKE, REAR MASTER CYLINDER REAR BRAKE 14 BRAKE, REAR RES REAR BRAKE 15 BANJO BOLT REAR BRAKE 16 WASHER WAVE M8xl REAR BRAKE 17 SCREW, SFCHCS M8 x REAR BRAKE 18 BOLT, HEX M6x REAR BRAKE 19 NUT. M6 NYLOCK REAR BRAKE 20 BOLT, HEX HEAD CAP SCREW M6 x REAR BRAKE 21 WASHER, M8 x REAR BRAKE 23
27 ATK 24
28 A W ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 SHOCK ASSEMBLY 4S SHOCK 2 SPRING SHOCK 3 SEAL, SHOCK EYE SHOCK 4 SHOCK EYE BUSHING SHOCK 5 HEIM BEARING SHOCK 6 WASHER M10 LOCK SHOCK 7 BOLT, HEX M10xl.25x50 17mm THREAD SHOCK 8 NUT, FLANGE M10xl SHOCK 9 WASHER, MlOx SHOCK 25
29 ATK 26
30 ATM* ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 WASHER REAR AXLE 1.464x REAR WHEEL 2 AXLE, REAR w/thrdd ADJ BLOCK REAR WHEEL 3 AXLE, NUT REAR M20xl.5x REAR WHEEL 4 AXLE, REAR NON THRDD ADJ BLOCK REAR WHEEL 5 SPACER RIGHT V REAR WHEEL 6 SPACER LEFT REAR WHEEL 7 BRAKE, REAR ROTOR REAR WHEEL 8 SEAL REAR WHEEL 9 INTERNAL BEARING SPACER REAR WHEEL 10 BEARING, REAR WHEEL REAR WHEEL 1 SCREW, SFCHCS M8x REAR WHEEL 12 SPROCKET. 48T REAR WHEEL 13 NUT, M8FUGI (1.25) REAR WHEEL 14 SCREW, SFCHCS M8x REAR WHEEL 15 SPOKE, REAR EACH REAR WHEEL 16 NIPPLE, REAR EACH REAR WHEEL SPOKE SET w/nipples REAR WHEEL 17 RIM, REAR REAR WHEEL 18 HUB. REAR COMPLETE REAR WHEEL 19 RIM LOCK, REAR REAR WHEEL 20 DRIVE CHAIN REAR WHEEL 21 CHAIN MASTER LINK REAR WHEEL 22 TIRE, REAR DSDUNLOP 140/80x REAR WHEEL 23 INNER TUBE, REAR REAR WHEEL 24 WASHER M8xl REAR WHEEL 27
31 ATK 19"^ '' ^ 28
32 Avar ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 CHAIN GUIDE BUFFER UHMW SWINGARM 2 SWINGARM ASSEMBLY SWINGARM 3 SWINGARM PIVOT BOLT SWINGARM 4 NUT, STANDARD M16 x SWINGARM 5 NUT, HALF WIDTH M16 x SWINGARM 6 SWINGARM BEARINGS 9R SWINGARM 7 O-RINGS, SWINGARM AS568A SWINGARM 8 WASHER M16x SWINGARM 9 SWINGARM OUTSIDE SPACER SWINGARM 10 SWINGARM INSIDE SPACER SWINGARM 1 BOLT, M8xl SWINGARM 12 WASHER LOCK M8xl SWINGARM 13 ADJUSTER BLOCK, SWINGARM SWINGARM 14 BOLT, ADJUSTER BLOCK M8x SWINGARM 15 NUT, ADJUSTER BLOCK 8x mm SWINGARM 16 SCREW. SBHCSM8x SWINGARM 17 SCREW, PFCCSM6x SWINGARM 18 SIDESTAND COMPLETE SWINGARM 19 SPRING. SIDESTAND SWINGARM 20 CHAIN GUIDE UFO SWINGARM 21 CHAIN GUIDE HOUSING SWINGARM 22 STEEL RUBBER BUSHING SWINGARM 23 BOLT, ROLLER M6xl SWINGARM 24 WASHER M6xl SWINGARM 25 NUT. M6 NYLOCK SWINGARM 26 NUT, M8 NYLOCK SWINGARM 27 CHAIN GUIDE SPACER SWINGARM 28 CHAIN GUIDE ROLLER SWINGARM 29 WASHER, M8x24.5x SWINGARM 30 BOLT, M8x65 ALLEN SWINGARM 31 CHAIN GUIDE WASHER M8x SWINGARM 29
33 ATK Nut is half width / 19 ^"a^^ 30
34 ITEM DESCRIPTION PART NUMBER QTY. ASSEMBLY 1 SCREW, SHCS M8x TRIPLE CLAMP 2 TRIPLE CLAMP, UPPER TRIPLE CLAMP 3 FORK STEM TOP BOLT M20 x TRIPLE CLAMP 4 FORK STEM TOP WASHER 21x38x TRIPLE CLAMP 5 BEARING, STEERING (L45449) TRIPLE CLAMP 6 BEARING CAP, SMALL TOP TRIPLE CLAMP 7 SEAL, STEERING BEARING TRIPLE CLAMP 8 BEARING CAP, TOP LARGE TRIPLE CLAMP 9 TRIPLE CLAMP, LOWER w/stem TRIPLE CLAMP 10 HANDLEBAR PRO TAPER MOUNT KIT TRIPLE CLAMP 1 SCREW, SHCS M10 x 1.5 x TRIPLE CLAMP 12 NUT. NYLOCK M10 x TRIPLE CLAMP 13 NUT.M TRIPLE CLAMP 14 BEARING RACE (L45410) TRIPLE CLAMP 15 HANDLEBAR PRO TAPER WASHER (KTM) TRIPLE CLAMP 16 SCREW. SHCS M6x TRIPLE CLAMP 17 HANDLEBAR, BAR MOUNT GROMMET TRIPLE CLAMP 18 HANDLEBAR, PRO TAPER BUSHING BAR MOUNT SPACER TRIPLE CLAMP 31
35 ATK f
36 ATK AMERICA, INC West850North, Centerville, Utah (801) Fax (801)
ATK America, Inc., st Edition
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ATK America, Inc., st Edition
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A1 CYLINDER HEAD 1 4JY-11111-00-00 HEAD, CYLINDER 1 (4JY-11111-01-00).......... 1 2 90116-08394-00 BOLT, STUD.............. 5 3 90176-08026-00 NUT, CROWN............. 5 4 90201-08087-00 WASHER, PLATE...........
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A1 CYLINDER HEAD 1 4JY-11111-00-00 HEAD, CYLINDER 1 (4JY-11111-01-00).......... 1 2 90116-08394-00 BOLT, STUD.............. 5 3 90176-08026-00 NUT, CROWN............. 5 4 90201-08087-00 WASHER, PLATE...........
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