DHZ OUTLAW160R Parts Diagram COPYRIGHT 2010 DHZ MOTO PTY LTD
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1 DHZ OUTLAW160R Parts Diagram COPYRIGHT 2010 DHZ MOTO PTY LTD
2 TABLE OF CONTENT ENGINE, CARBURETOR AND AIR FILTER ASSY. 1 EXHAUST ASSY. 4 HANDLEBAR ASSY. 5 FORK ASSY., FRONT 9 FRONT WHEEL ASSY. 13 REAR WHEEL ASSY. 15 REAR SHOCK AND REAR SWING ARM ASSY. 18 FRAME AND SUB-FRAME ASSY. 22 FUEL COOLING ASSY. 26 BRAKE ASSY., REAR 28 BRAKE ASSY.2, FT & RR 30 FENDER AND SEAT ASSY. 31 FUEL TANK ASSY. 34 ELECTRICAL ASSY. 36 CABLES 37 STICKER KIT 38
3 ENGINE, CARBURETOR AND AIR FILTER ASSY engine W155CC cover, chain sprocket, engine T locking washer, sprocket lever, gear shift lever, kick start carburetor PZ manifold, air intake gasket, air intake 1 1 Page 1 of 38
4 ENGINE, CARBURETOR AND AIR FILTER ASSY spacer, (composite plastic) O-ring, carburetor, (rubber) clamp, hose Φ hose, overflow 1 15 air filter elemnet, air filter clamp, duct 1 18 GB/T5787M6*35 bolt, flanged M6* GB/T5787M6*30 bolt, flanged M6* GB/T70.1M6*16 bolt M6*16 1 Page 2 of 38
5 ENGINE, CARBURETOR AND AIR FILTER ASSY. 21 GB/T5783M6*20 bolt M6* GB/T5783M6*8 bolt M6* GB/T5787M8*115 bolt, flanged M8* GB/T5787M8*105 bolt, flanged M8* GB/T5783M6*30 bolt M6* GB/T6170 M6 nut M GB/T6187M8 nut, flanged, locking M GB/T97Φ8 flat washer Φ GB/T93Φ8 lock washer Φ gasket, CARBURETOR 1 Page 3 of 38
6 EXHAUST ASSY muffler muffler pipe brake, muffler seal, exhaust spacer Φ8*Φ20*12, muffler 1 6 GB/T70.1M8*45 bolt M8* GB/T6170 M8 nut M8 2 8 GB/T93Φ8 lock washer Φ8 2 9 GB/T93Φ8 lock washer Φ8 1 Page 4 of 38
7 HANDLEBAR ASSY handel bar foam padding, crossbar cover, foam padding grip, LH grip, RH lever, clutch housing, clutch lever (Unavailable) bracket, lever housing LH rubbercoating, waterproof, lever, clutch rubbercoating, waterproof 1 Page 5 of 38
8 HANDLEBAR ASSY lever, resistance throttle spacer Φ8*Φ15* bolt, housing, cluth lever (Unavailable) lever, clutch, assy master cylinder, front (Unavailable) lever, brake bracket, master cylinder, mirror, RH rubbercoating, waterproof, lever, brake bolt, brake lever (Unavailable) housing, throttle, top (Unavailable) 1 Page 6 of 38
9 HANDLEBAR ASSY. 21 insert, throttle handle (Unavailable) 1 22 housing, throttle, bottom (Unavailable) 1 23 front rim bearing R4Z (Unavailable) 1 24 guide, throttle cable (Unavailable) cover, waterproof 1 (Unavailable) 1 26 spacer (Unavailable) 1 27 cover, waterproof 2 (Unavailable) 1 28 housing, throttle, assy stop switch 1 30 GB/T 819M4*16 bolt M4*16 1 Page 7 of 38
10 HANDLEBAR ASSY. 31 GB/T 819M4*8 bolt M4* GB/T70.2M4*16 bolt M4* GB/T70.1M6*20 bolt M6* GB/T70.1M6*16 bolt M6* GB/T70.2M6*16 bolt M6* GB/T6170M6 nut M GB/T889M6 nut, locking M6 2 Page 8 of 38
11 FORK ASSY., FRONT riser, handle bar, top riser, handle bar, bottom triple clamp, top triple clamp, bottom steering stem 243mm bracket, number plate 1 7 adjustable inverted fork, RH adjustable inverted fork, LH guard, fork, RH (protector) guard, fork, LH (protector) 1 Page 9 of 38
12 FORK ASSY., FRONT bracket, brake hose disc, brake, front brake pads, front bearing assy. 320/ bearing assy. 320/ GB/T70.1M8*30 bolt M8* GB/T70.1M6*20 bolt M6* GB/T70.1M10*40*1.5 bolt M10*40* GB/T70.2M6*12 bolt M6* GB/T70.2M6*16 bolt M6*16 6 Page 10 of 38
13 FORK ASSY., FRONT 21 GB/T5783M6*40 bolt M6* GB/T818M5*16 bolt M5* nut, cap, steering stem M locking nut M22*Φ GB/T889M5 nut, locking M flat washer Φ36*Φ22.5* flat washer Φ25*Φ36* GB/T96Φ6 flat washer Φ GB/T96Φ6 flat washer Φ GB/T93Φ10 lock washer Φ10 2 Page 11 of 38
14 FORK ASSY., FRONT 31 GB/T93Φ6 lock washer Φ6 4 Page 12 of 38
15 FRONT WHEEL ASSY. 1 GB/T6187M14 nut, flanged, locking M GB/T6170 M8 nut M bolt M8* bolt M14* spacer Φ15.5*Φ22* spacer Φ15.5*Φ22* seal, dust 35*22* front rim bearing RS disc, brake, front Φ rim assy. Front, 1.40*14" 1 Page 13 of 38
16 FRONT WHEEL ASSY hub, front rim, front 14" spokes nut, spokes inner tube protector band inner tube tire, front, 14" cap, air valve 1 Page 14 of 38
17 REAR WHEEL ASSY. 1 GB/T5787M14*225 bolt, flanged M14* GB/T5783M8*25 bolt M8* bolt M8* GB/T6170 M8 nut M8 1 5 GB/T6187M14 nut, flanged, locking M GB/T6170 M8 nut M spacer Φ15.5*Φ22* spacer Φ15.5*Φ22* spacer Φ15.5*Φ22* seal, dust 35*22*7 2 Page 15 of 38
18 REAR WHEEL ASSY front rim bearing RS locking washer, sprocket chain L sprocket, rear T disc, brake, rear Φ rim, rear assy. 1.85*12" hub, rear rim, rear 12" spokes nut, spokes 36 Page 16 of 38
19 REAR WHEEL ASSY locking, inner tube inner tube protector band inner tube tire, front, 12" cap, air valve 1 Page 17 of 38
20 REAR SHOCK AND REAR SWING ARM ASSY rear shock L=290mm swing arm, rear guide, chian spacer Φ12.3*Φ17.6* bearing 6001RS bracket, brake hose bracket, rear shock bracket, rear shock bracket, rear shock spacer Φ10.2*Φ16*Φ24*10 6 Page 18 of 38
21 REAR SHOCK AND REAR SWING ARM ASSY caliper, brake, rear brake pads, front guard, caliper, brake, rear (protector) adjuster, wheel 2 15 guide, chian, assy guide, chian, RH guide, chian, LH 1 18 plate, guide chian 1 19 bolt M6* GB/T5787M10*40 bolt, flanged M10*40 1 Page 19 of 38
22 REAR SHOCK AND REAR SWING ARM ASSY. 21 GB/T5787M10*55 bolt, flanged M10* GB/T70.1M8*25 bolt M8* GB/T70.1M8*20 bolt M8* GB/T70.1M6*12 bolt M6* GB/T5787M12*190 bolt, flanged M12* GB/T819M6*16 bolt M6* GB/T5787M6*12 bolt, flanged M6* bolt M8* GB/T6187M10 nut, flanged, locking M GB/T6170 M8 nut M8 2 Page 20 of 38
23 REAR SHOCK AND REAR SWING ARM ASSY. 31 GB/T6187M12 nut, flanged, locking M GB/T97Φ8 flat washer Φ GB/T93Φ8 lock washer Φ8 2 Page 21 of 38
24 FRAME AND SUB-FRAME ASSY frame sub-frame buffer insert, rubber bracket bracket, engine bracket, foot rest,rh bracket, foot rest,lh foot rest, RH foot rest, LH bracket, foot rest, engine 1 Page 22 of 38
25 FRAME AND SUB-FRAME ASSY. 11 spring, foot rest, RH spring, foot rest, LH ebgine skid plate (protector) roller, guide, chain bearing 608ZZ cap, frame, front 2 17 GB/T818M5*12 bolt M5* GB/T70.1M8*25 bolt M8* GB/T70.1M8*16 bolt M8* GB/T70.1M10*20*1.5 bolt M10*20*1.5 4 Page 23 of 38
26 FRAME AND SUB-FRAME ASSY. 21 GB/T5783M6*16 bolt M6* GB/T5783M8*30 bolt M8* pin, rod Φ8* cotter pin Φ2* GB/97Φ8 flat washer Φ GB/97Φ8 flat washer Φ GB/97Φ10 flat washer Φ GB/T93Φ8 lock washer Φ GB/T93Φ10 lock washer Φ GB/97Φ6 flat washer Φ6 2 Page 24 of 38
27 FRAME AND SUB-FRAME ASSY kick stand 1 Page 25 of 38
28 FUEL COOLING ASSY fuel cooling bracket, fuel tank,front bracket, fuel cooling hose,fuel hose,fuel spring, rubber hose spring, rubber hose damp, duct spacer Φ11*Φ15* spacer Φ8*Φ12*10 2 Page 26 of 38
29 FUEL COOLING ASSY. 11 GB/T5783M6*35 bolt M6* GB/T5783M6*25 bolt M6* bolt M8* GB/96Φ6 flat washer Φ GB/97Φ8 flat washer Φ GB/T6177M6 nut M6 4 Page 27 of 38
30 BRAKE ASSY., REAR master cylinder, rear spring, bracket, brake, rear lever, brake, rear brake lever tip (alloy) spacer Φ7*Φ14* pin, lever, brake cotter pin Φ2 1 8 GB/T5783M6*20 bolt M6* GB/T5783M6*25 bolt M6* GB/T5783M6*16 bolt M6*16 2 Page 28 of 38
31 BRAKE ASSY., REAR 11 GB/T6177M6 nut M GB/T6170M6 nut M GB/96Φ6 flat washer Φ GB/97Φ6 flat washer Φ6 2 Page 29 of 38
32 BRAKE ASSY.2, FT & RR brake assy., front brake assy., rear hose, brake,front hose, brake,rear 1 Page 30 of 38
33 FENDER AND SEAT ASSY number plate, front fender, front fairing, fuel tank, LH fairing, fuel tank, RH fairing, rear, LH fairing, rear, RH fender, rear seat bracket grommet, round 4 Page 31 of 38
34 FENDER AND SEAT ASSY rubber washer Φ GB/T5783M6*16 bolt M6* GB/T818M4*12 bolt M4* GB/T70.1M6*12 bolt M6* bolt, flanged M6* bolt, flanged M8* GB/T845ST4.8*16 bolt, ST4.8* GB/97Φ6 flat washer Φ GB/96Φ6 flat washer Φ GB/96Φ4 flat washer Φ4 2 Page 32 of 38
35 FENDER AND SEAT ASSY. 21 GB/T93Φ4 lock washer Φ GB/T6170M4 nut M GB/T6177M6 nut M GB/T5787M6*16 bolt, flanged M6*16 2 Page 33 of 38
36 FUEL TANK ASSY fuel tank 1 2 cap, fuel tank O-ring, fuel tank, (rubber) 1 4 hose, breather hose, fuel clamp, hose Φ spacer Φ6*Φ9*Φ24* bolt, M6* GB/T5783M6*40 bolt M6* GB/T70.1M6*12 bolt M6*12 4 Page 34 of 38
37 FUEL TANK ASSY. 11 GB/97Φ6 flat washer Φ GB/T6177M6 nut M clamp, hose Φ8 1 Page 35 of 38
38 ELECTRICAL ASSY wiring harness Ignition coil CDI 1 4 GB/T5783M6*25 bolt M6* GB/T5783M6*16 bolt M6* GB/T6177M6 nut M6 1 7 GB/96Φ6 flat washer Φ6 2 Page 36 of 38
39 CABLES cable, throttle cable, clutch cable, resistance throttle 1 Page 37 of 38
40 STICKER KIT sticker kit 1 Page 38 of 38
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E ABCDEF 0000 COMPONENT LOCATIONS O H B C D G F J M L K P I O N B A C D J H A E I F G N M FIG. CYLINDER HEAD ASSY. 0 0 0 PARTS MANUAL CYLINDER HEAD ASSY. M0-00-0 HEAD CYLINDER SUBASSY 0--00 PLUG SPARK(CHSA
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FIG. 19 STEERING SHAFT ASSY.
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SKY TEAM CORPORATION LTD. 0 CARNIVAL COMMERCIAL BLDG. JAVA ROAD NORTH POINT HONGKONG TEL:00 0 FAX:00 0 EMAIL:SKYTEAM_HK@HOTMAIL.COM HTTP://WWW.SKYTEAM.NET.CN WWW.SKYTEAM.CN Please make reference to this
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SKY TEAM CORPORATION LTD. 0 CARNIVAL COMMERCIAL BLDG. JAVA ROAD NORTH POINT HONGKONG TEL:00 09 FAX:00 09 EMAIL:SKYTEAM_HK@HOTMAIL.COM HTTP://WWW.SKYTEAM.NET.CN WWW.SKYTEAM.CN Please make reference to this
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