6' x 10' TANDEM AXLE TRAILER

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Iris Cox
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6' x 10' TNDEM XLE TRILER TRILERSUCE www.

1 6' x 10' TNDEM XLE TRILER TRILERSUCE TRILERSUCE.COM / TRILERSUCE.CO.NZ info@trailersauce.com x 10 Tandem xle Trailer Trailer 2015

2 TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 01

25 24 2 12 7 13 14 3 1 11 15 21 4 28,29 47 5 26 10 6 16 23 22 9 20 40 MIN COMPONENTS

3 , MIN COMPONENTS Matching with Bill of Materials TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 02

4 TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 03

5 120" 70" Section - See Page 05 FRONT OF TRILER 72" Light Channel See Page 06 C 16" C 16" C 16" C 16" C 16" C 16" C 16" CHSSIS TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 04

Front cross member 1" x 2" x 1/8" Front of Trailer Chassis Rail 1" x 2" x 1/8" 2" x 2" x 1/8" SHS Cross member as Plywood decking joiner if required Centered every 4 Ft 1" x 2" x 1/8" RHS cross

6 Front cross member 1" x 2" x 1/8" Front of Trailer Chassis Rail 1" x 2" x 1/8" 2" x 2" x 1/8" SHS Cross member as Plywood decking joiner if required Centered every 4 Ft 1" x 2" x 1/8" RHS cross members at 16" centers Light Channel See Page 06 Drill one end of every cross member with a 1/2" thru hole to allow lighting cable to pass through CHSSIS SECTION - TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 05

7 3" 3/4" 4-3/4" LIGHT CHNNEL Material - 3/16" Mild Steel Scale - 1:1 1/2" Solid Round Bar 5" 70" 26" C 24" C 20" 3/4" Round bar spacings 2-1/4" LIGHT CHNNEL TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 06

Packer Packer Use 1" x 2" RHS Packers to

8 Packer Packer Use 1" x 2" RHS Packers to support spring hanger, rocker unit and slipper lign outside face of springs, flush with the outside face of chassis rail Front of Trailer 62" C TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 07

9 85-7/16" 14-3/8" 8" 16" 51-11/16" TONGUE SETUP TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 08

10 /16" Tongue Main Section Tongue Main Section Material - 2" x 3" x 3/16" RHS 3" Tongue Brace Tongue Insert Material - 2" x 3" x 1/8" RHS 85-7/16" 1-1/2" Material - 3" x 3" x 3/16" SHS 3" 45 Pre drill for coupler 3" 24" TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 09

Butt inside side of tongue main section with the inside side of the spring hanger and fully weld.

tongue and chassis Fully weld tongue to chassis and angle gusset.

most of the stress and flexing of the tongue occur under normal use (vertical motion).

11 Butt inside side of tongue main section with the inside side of the spring hanger and fully weld. Tongue Main Section DO NOT Weld across this face Spring Packer Front Cross member Centralize and weld 1 1/2" x 3/16" Equal angle gussets to the tongue and chassis Fully weld tongue to chassis and angle gusset. DO NOT weld across the front face of the gusset/tongue Tongue ngle Gusset The point where the drawbar and front chassis cross member meet is where most of the stress and flexing of the tongue occur under normal use (vertical motion). TONGUE & NGLE GUSSET DETIL Welding across the top face of the tongue at this point can introduce additional crystalline stresses within the steel around the welds heat affected zone (HZ), which over time may cause cracking of the base steel and failure of the tongue. TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 10

conduit tubes Conduit Tube Predrilled Cross members Weld conduit tubes along inside of chassis rail in line with the predrilled holes

12 1-1/2" Conduit tubes are only required along the chassis rail from the end of the tongue. The lighting cable will run down the inside of the tongue and come out at the spring hanger, then through the spring packers and conduit tubes Conduit Tube Predrilled Cross members Weld conduit tubes along inside of chassis rail in line with the predrilled holes in the cross members Weld conduit along back of Light Channel Material - 9/16" ERW Tube (Thin wall) CONDUIT TUBE TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 11

13 3/4" Panel top face and edge notched out for uprights Top face & edge 1-3/16" Side Panel - Rear Section 5/8" Material - 14 Gauge (0.080") Outside Face 12" 21" NOTE -Panels for Left Hand side shown - Reverse measurements for Right Hand panels 1-1/4" 1-1/2" 5/8" 21" 39-1/2" 35-1/2" 3/4" 96" Side Panel - Front Section Material - 14 Gauge (0.080") SIDE PNELS TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 12

59-3/4" 55-3/4" 19" 17" FRONT OF TRILER 17" 2" 15-3/4" Join front and rear panels at the upright Front Tie rail Central Side Upright Tie rail packer Center Upright

14 59-3/4" 55-3/4" 19" 17" FRONT OF TRILER 17" 2" 15-3/4" Join front and rear panels at the upright Front Tie rail Central Side Upright Tie rail packer Center Upright NOTE -Left Hand side shown Reverse measurements for Right Hand Side Rear Tie rail End Upright SIDE DETIL TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 13

15 Weld tie hooks to chassis rail, evenly spaced & high enough above the fender brace to allow lashing rope to loop over. Set fender under side panel edge 8-1/2" 33" Notch out fender for central upright Notch out guard to fit around center upright Fender Bracing Rod Tie Hooks See Page 14 for details 60" 10"- 10 3/4" Fender Brace See Page 14 for details Fender Bracing Rod FENDER FITTING TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 14

16 Fender Brace Material - 10 Gauge (0.128") Panel Steel Match edge of brace to the stying of the fender edge if possible 20-5/16" 17-15/16" NOTE - Fabricate 2x braces as per the main drawing and 2x braces as mirror image (reverse) as per below 2" 1-1/4" Tie Hook Material- 3/8" or 1/2" Solid Round Bar 9-1/2" TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 15

080") Panel Steel Ø 1/2" hole Drill center 9/16" BSE VIEW 9/16" Ø 3/8" drain hole in bottom

17 24" 24" C C 1-1/8" 3/4" 3/4" 1-1/8" Ø 1/2" hole in top face PLN VIEW 72" 12" SIDE ELEVTION Tailgate Panel Material - 14 Gauge (0.080") Panel Steel Ø 1/2" hole Drill center 9/16" BSE VIEW 9/16" Ø 3/8" drain hole in bottom corners of tailgate panel from back side of tailgate panel TILGTE PNEL DETIL TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 16

74-1/2" 72" C 15" 4-1/2" 24" C 24" C 24"

Pipes See page 18 for details TRILERSUCE.

18 74-1/2" 72" C 15" 4-1/2" 24" C 24" C 24" Tailgate Upright Tailgate Tie rail See page 19 for hinge pipe fitting details Center Uprights Lug Latch Plate See page 18 for details Hinge Pipes See page 18 for details TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 17

1" 2" Chamfer end 1/2" 3-1/2" Hinge Pipe

Gudgeon Pin Material - 1/2" Bright Round Bar

TILGTE HRDWRE Material - 2" x 1/4" Flatbar

19 1" 2" Chamfer end 1/2" 3-1/2" Hinge Pipe Material - 1/2" Med Nominal Bore Pipe End Gudgeon Pin Material - 1/2" Bright Round Bar 5" 1-9/16" 1/4" 2-5/16" 1-5/16" 1-1/2" 1/2" 2" Chamfer end Main Gudgeon Pin Ø 1" 9/16" Material - 1/2" Bright Round Bar Latch Plate TILGTE HRDWRE Material - 2" x 1/4" Flatbar TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 18

9/16" 11/16" Hinge Pipe Fit top of tailgate upright flush with side end upright and clamp into position on both sides Ø 3/8" Drain Hole Tailgate Upright lign pipe with end of tailgate panel ce.

20 9/16" 11/16" Hinge Pipe Fit top of tailgate upright flush with side end upright and clamp into position on both sides Ø 3/8" Drain Hole Tailgate Upright lign pipe with end of tailgate panel ce.com lign end hinge pipes with the end of the tailgate panel and 9/16" from outside face of tailgate to center of hinge pipe. Tack weld securely. TILGTE FITTING TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 19

Position and tack weld gudgeon pins onto the light channel. Keep all pins in the same vertical plane.

djust side (with force) if misaligned Once the gudgeon pins have been tack welded into position,

If binding or stiffness is encountered, cut tack welds on offending gudgeon pin(s) and adjust.

21 Position and tack weld gudgeon pins onto the light channel. Keep all pins in the same vertical plane. lign the edge of the tailgate upright parallel with side end upright. djust side (with force) if misaligned Once the gudgeon pins have been tack welded into position, unclamp tailgate & open/close tailgate checking for smooth operation. If binding or stiffness is encountered, cut tack welds on offending gudgeon pin(s) and adjust. Repeat tailgate fitting procedure for front tailgate. Position and tack weld end gudgeon onto side upright TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 20

Drop lock tube 9/16" ERW thin walled tube Latch plate nti Luce Drop Lock Check Ebay for supply Fit the nti Luce drop lock onto the drop lock tube and centralize within the latch plate

22 Drop lock tube 9/16" ERW thin walled tube Latch plate nti Luce Drop Lock Check Ebay for supply Fit the nti Luce drop lock onto the drop lock tube and centralize within the latch plate hole. Level and tack weld drop lock tube to the side upright. Check operation of the tailgate before fully welding. TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 21

23 TRILER WIRING DETIL 7 Core 4 Core Junction Box Detail TRILERSUCE.COM / TRILERSUCE.CO.NZ x 10 Tandem xle Trailer 22

C A B E. Part No Description Item

C A B E. Part No Description Item Installation Time: 1hr 30 mins (approx) Important: Unpack each of the 4 kits to ensure all components are available. Read instructions carefully and fully before fitting. Check that all tail lights are