4Fiilbarco. Illustrated Parts Manual. Salesmaker 4. Pumps & Dispensers PT1554 I DEC85

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1 4Fiilbarco Illustrated Parts Manual PT554 Salesmaker 4 Pumps & Dispensers I DEC85

2 This document is subject to change without notice. Considerable effort is expended to make it a valuable source of information and reference. However, it is not meant to be a substitute for adequate technical training for those involved in the installation and service of this equipment. HOW TO OBTAIN REVLYIONS Revisions on this parts manual will be made on a page by page basis, providing users the most current information possible. To assure that your name is on the mailing list for revisions, please complete and mail the postage-paid Document UDdate Reauest form included at the end of this parts manual. HOW TO MAKE COMMENTS If more, or different, information is needed, or if errors are found in this parts manual, please complete the postagepaid Comment Sheet included at the end of the manual.

3 All Gilbarco computer programs (including software on diskettes and within memory chips) are copyrighted by and shall remain the property of Gilbarco Inc. Such computer programs may also contain trade secret information. Duplication, disclosure, modification, or unauthorized use of such computer program is strictly prohibited, unless otherwise licensed by Gilbarco. Copyright Gilbarco Inc. 986

5 TABLE of CONTENTS TITLE PAGE PLATE MODEL NUMBER BREAKDOWN..... SHEATHING, PANELS, CANOPY....., 3 FRAME... 4, 5 HYDRAULIC SECTION, A-SIDE (DISPENSER)....6, 7 HYDRAULIC SECTION, B-SIDE (DISPENSER)....8, 9 HYDRAULIC SECTION, (DISPENSER WITH MPD HYDRAULICS)....lO, HYDRAULIC SECTION, A-SIDE (PUMP)...., 3 HYDRAULIC SECTION, B-SIDE (PUMP)... 4, 5 MOTOR & PUMP SUPPORT (PUMP)... 6, 7 HYDRAULIC TREE (DISPENSER)... 8, 9 HYDRAULIC TREE (DISPENSER WITH MPD HYDRAULICS).....8, 9 INLET/OUTLET TUBING , INLET/OUTLET TUBING (DISPENSERS WITH MPD HYDRAULICS)...0, PULSER, METER & TOTALIZER DRIVE ASSY... JUNCTION BOX/3 STAGE PILOT VALVE PUTDOWN MODULE/BALLAST....4, 5 3 FRAME & FEEDLINE ASSY... 6, 7 4 SOLENOID VALVE PA PILOT VALVE ASSY (3 STAGE) PRESSURE REGULATING VALVE PA0054 (PUMP) PUMP & AIR SEPARATOR ASSY PUSO4-0 (PUMP)... 30, 3 SUMP ASSY PA (PUMP)... 3 C. D. MODULE ASSY BEZEL ASSY... i... 34, 35 C. D. MODULE, A-SIDE , SALESMAKER 4 SOFTWARE KIT... 36, 37 C. D. MODULE, B-SIDE... 38, 39 3 REGULATOR PANEL ASSY LOGIC PANEL ASSY CAPACITOR/TRANSFORMER ASSY... 6 POWER RELAY ASSY STP RELAY DRIVER ASSY REGULATOR PCB Z-80 LOGIC PCB DISPLAY PCB RELAY PCB PUMP PRESET OPTION PCB CASH/CREDIT OPTION PCB PUMP PRESET OPTION PA CASH/CREDIT OPTION PA COMMAND MODULE PA HARDWARE LIST DOCUMENT UPDATE REQUEST COMMENT SHEET 35 ADDITIONAL PARTS MANUALS REQUIRED FOR COMPLETE PARTS COVERAGE OF THIS PRODUCT: PT464 PA04TA 0 DISPLACEMENT METER PT554 DEC85

7 IMODEL NUMBER BREAKDOWN I I The Salesmaker 4 uses a 3-digit model number for the Hydraulic Module and an 8-digit model number for the Electronic Module. When ordering replacement parts not shown in this manual give model number and all other information shown on the module s nameplate. When ordering replacement parts shown in this manual give symbol number and description of desired parts. A. C. uss HYI)RAULIC Electronic Gas Pump ff B B! ki A. B. Salesmaker 4 Salesmaker 4 (International) Dispenser-Standard Gallonage Pump-Standard Gallonage D. Multiproduct; 4 Meters, Products ii. J. K. B. 0. A. D. M. Vapor Recovery Nozzle Boot dt Hook With Totalizer-U S Gallon Standard Nozzle Boot With Totalizer-Metric Vapor Recovery Nozzle Boot, Standard Hook, With Totalizer-U S Gallon Vapor Recovery Nozzle Boot, Standard Hook, With Totalizer-Metric Preset, Less V D I Original Release First Major Revision Fourth Major Revision (For use with Co-axial /vapor Recovery Hose & Nozzle) MPD Hydraulics AOO. Less C D Module, Less Vapor Recovery Piping BOO. Less C D Module, With Vapor Recovery Piping 00. Less C D Module, With 0/4OV, 50 HZ Ballast 00. Minor Variations J CTRONIC C D MOD CA. C D Module-Multi Product Dispenser Four Hose/7 Frame Spacing Two Hose/7 Frame Spacing Volume Display Decimal Type: 0. xxxxx. xxx.xx Logic Options: 0. U S Gallons To U S Gallons. U S Gallons To Liters I Market: 0. U S A llsv, 60 HZ. Standard Int l Selectable Voltage, SO/60 HZ I None Pump Preset Cash/Credit Display Per Side/Dispenser-Pump 0. Dual/Dispenser. Dual/Pump PT554 DEC85 PAGE

8 Plate OR 0 4 OR 8 OR 30 9,0,- 8-9ORlO OR 6,,3OR 5,6,7 OR - OR 3 PAGE idec85 PT554

9 CODE NO. SYMBOL NO. REQ. NO.. T T T T k.d ;;: : 4 4 A/R 4 4 T T T T T3430 T T3-4 K T3-5 T37-0 T3055 T Q53-0 T K N K8067 l-4 K K35008 T T R6584 N58 T T T T DESCRIPTION PIPING SUPPORT COLUMN ASSY (PUMPS) (INCLUDES ITEM 5) PIPING SUPPORT COLUMN ASSY (DISPENSERS) (INCLUDES ITEM 6) PIPING SUPPORT COLUMN ASSY (PUMPS) (INDLUDES ITEM 7) PIPING SUPPORT COLUMN ASSY (DISPENSERS) (INCLUDES ITEM 8) COLUMN SHEATHING-S STL (PUMPS) COLUMN SHEATHING-S STL (DISPENSERS) COLUMN SHEATHING-CRS (PUMPS) COLUMN SHEATHING-CRS (DISPENSERS) COLUMN COVER SHEATHING-S STL COLUMN COVER SHEATHING-CRS +FRONT PANEL ASSY-CRS (INCLUDES ITEM ) PANEL LOCK +FRONT PANEL ASSY-S STL (INCLUDES ITEM ) PANEL CAP COLUMN SUPPORT SHEATHING-S STL COLUMN SUPPORT SHEATHING-CRS SCREW,PHILLIPS HD, TAPTITE, NO. 0-3X / LG PIPING HOUSING COVER BOLT, HEX S STL 5/6-8X LG WASHER, ALUM. WASHER, RUBBER +CANOPY KIT-WHITE (INCLUDES ITEMS 4/7) +CANOPY KIT-S STL (INCLUDES ITEMS 6/9) CANOPYFRONT&REAR CANOPY SIDES CANOPY BRACKET CANOPY BRACKET STRIP CANOPYFRONT&REAR CANOPY SIDES CANOPY FRONT & REAR (FOR CANOPIES WITH FRONT SEAMS) CANOPY SIDES (FOR CANOPIES WITH FRONT SEAMS) + SHIPPING ORDER ITEM P-l-554 DEC85 PAGE 3

10 Plate , 7 PAGE 4 ldec85 PT554

11 CODE NO. SYMBOL NO. REQ. NO.. T WO WO T K Q KS T T R777. R776. WO T T T T T T559-0 Tl558-0 T557-0 N576 Kg0888 R5700 DESCRIPTION WELDED.FRAME ASSY (INCLUDES ITEMS /4) WELDED BASE ASSY (INCLUDES ITEMS 5,6) FRAME SIDE TOP MEMBER ASSY PANEL LOCATING PIN NUT, HEX, SELF THREADING RUBBER WASHER LOWER COLUMN & BASE ASSY UPPER COLUMN JUNCTION BOX STRAP (DISP. ONLY) STRAINER SUPPORT BRACKET SUPPORT HOUSING WELDED ASSY SCREW,HEX-RECESS,BUTTON-HD 5/6X3/4 SHELF SUPPORT BRACKET ASSY PUTDOWN SHELF ASSY (INCLUDES ITEMS 6, 7) PUTDOWN SHELF ASSY VINYL SHEET PUTDOWN SHELF ASSY (INCLUDES ITEMS 9, 0) 3 PHASE MODELS PUTDOWN SHELF ASSY VINYL SHEET VAPOR BARRIER LIFTING BRACKET ASSY LIFTING BRACKET PAD COLUMN ASSY.,.& NOTES:. SEE PLATE 9 FOR LOWER SHELF (FOR MOUNTING HYDRAULIC TREES) USED ON DISPENSERS WITH MPD HYDRAULICS.. SEE PLATE 8 FOR PUMP & MOTOR SUPPORT PLATE (PUMPS) 3. ITEMS 8 & 9 ARE INCLUDED IN ITEMS,,3 & 4 ON PLATE. PT554 ldec85 PAGE 5

12 I HYDRAULIC SECTION,A-SIDE (DISPENSER) Plate 3-8\ 6\ a\ 7- l Q /6 6 PAGE 6 DEC85 PT554

13 CODE NO. SYMBOL NO. REQ. NO.. PA04TA 0. R R WO R N08 7. QlOOOS QlOOOl-0 9. K QlOOl6-04. N86. K08 3. N R363-0 R78-0 K4448 K8775 K4987 WO45-0 DESCRIPTION DISP. METER ASSY (REF; SEE PLATE ) METER SUPPORT BRACKET JUNCTION BOX & CONDUIT ASSY (INCLUDES ITEMS 4/) JUNCTION BOX CONDUIT & WIRE ASSY SOLENOID VALVE STRAIGHT FITTING 3/ 6 ELBOW 3/ 6X90 REDUCER X/ CONDUIT UNION l/ CONDUIT-CROSSOVER PIPE PLUG l/ AUX. JUNCTION BOX & CONDUIT ASSY (INCLUDES ITEMS 6,7,8,4/8) JUNCTION BOX CONDUIT & WIRE ASSY CONDUIT ELBOW /X90* CONDUIT NIPPLE REDUCER JUNCTION BOX COVER VAPOR RECOVERY INTERFACE PIPING (NOT SHOWN) CEF I HAND. SIDE, K76400 ELBOW 45 STREET R NIPPLE X K07898 UNION RIGHT. HAND SIDEa K ELBOW X45* R495-3 NIPPLE X 3/8 K76400 ELBOW X45* K07898 UNION QUANTITIES VARY WITH MODEL PT554 DEC85 PAGE 7

14 HYDRAULIC SEC.TION, B-SIDE (DISPENSER) Plate ',8orQ l PAGE 8 DEC85 PT554

15 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. wo WO wo WO Q N N K N Q R775. R Tl373-G9 HYDRAULIC TREE ASSY-B (SEE PLATE 9) HYDRAULIC TREE ASSY-A (SEE PLATE 9) HYDRAULIC TREE ASSY-Bl (SEE PLATE 9) HYDRAULIC TREE ASSY-Al (SEE PLATE 9) O-RING MANIFOLD & UNION ASSY MANIFOLD & UNION ASSY FILTER-STD (BLUE WITH WHITE LETTERING) FILTER-WATER LETTERING) O-RING DISCHARGE LINE ASSY-B DISCHARGE LINE ASSY-A I S BARRIER ASSY ALERT (WHITE WITH BLUE * QUANTITIES VARY WITH MODEL PT554 ldec85 PAGE 9

16 HYDRAULIC SECTION-MPD HYDRAULICS] Plate 5 PAGE 0 PT554

17 CODE NO. SYMBOL NO. REQ. NO W053-Gl W05-G R R775-0 R800-Gl 6. WO N QlOOOl QlOOOS R78-0. R K N T Q DESCRIPTION HYDRAULIC TREE ASSY-A & B (SEE PLATE 9) HYDRAULIC TREE ASSY-Al & Bl (SEE PLATE 9) DISCHARGE LINE ASSY-Al, B DISCHARGE LINE ASSY-A, Bl JUNCTION BOX & CONDUIT ASSY (INCLUDES ITEMS 6/3) JUNCTION BOX PILOT VALVE ELBOW 3/l 6X90* STRAIGHT FITTING 3/ 6 CONDUIT & WIRE ASSY CONDUIT & WIRE ASSY PIPE PLUG COIL COVER LOWER SHELF O-RING PT554 ldec85 PAGE

18 HYDRAULIC SECTION,A-SIDE (PUMP) Plate 6 PAGE DEC85 PT554

19 CODE NO. NO. REQ. SYMBOL NO. DESCRIPTION \ * * * * T T T5740 R764-0 N689-0 K08 R764-0 R400-0 PAOO3-34 K89679 K44046 K50775 T57 l-0 WO70-0 N50-0 PA R8304-Gl N545-0 R K703 K8775 R599-0 R76-0 wo R830-Gl K745 R K03 WO7-0 KS 45GOl K886 T599-0 R76-03 WO7-03 R 830-G RI R775-0 R T5745 R763 K50680 K78407 N5 K64880 K844-0 K JUNCTION BOX & CONDUIT ASSY (INCLUDES ITEMS /6) LOWER JUNCTION BOX JUMPER CONDUIT CONDUIT & WIRE ASSY UNION l/ PIPE PLUG SQ 3/4 CONDUIT & WIRE ASSY JUNCTION BOX COVER SUMP ASSY (SEE PLATE 9) SUMP BRACKET BOLT, HEX 3/8-6X5/8 LG LOCKWASHER, SPLIT 3/8 HVY METER, PULSER & GEAR ASSY (SEE PLATE ) FEEDLINE ASSY (Al) (INCLUDES ITEMS 5/3) UPPER FEEDLINE ASSY PRESSURE REGULATOR VALVE ASSY (SEE PLATE 7) FEEDLINE TUBE ASSY SOLENOID VALVE NIPPLE 3/4 (NOT VISIBLE) ELBOW 3/4X90* (NOT VISIBLE) NIPPLE /X l/8 FILTER ADAPTER BASE FEEDLINE ASSY, LH FEEDLINE ASSY (Al) (INCLUDES ITEMS 5/, 5/8) (USED ON l/ SALESMAKER- PUMP, A-SIDE ONLY) FEEDLINE ASSY, LH UNION 3/4 NIPPLE 3/4X 5/8 ELBOW 3/4X90* FEEDLINE ASSY (A) (INCLUDES ITEMS 6, 8/, 30/33) FEEDLINE FLANGE FITTING 3/4 NIPPLE 3/4X l/ FEEDLINE TUBING ASSY FEEDLINE ASSY, RH FEEDLINE ASSY (A) (INCLUDES ITEMS 6, 8/, 6, 8, 30/3, 35, 36) (USED ON l/ SALESMAKER- PUMP, A-SIDE ONLY) FEEDLINE ASSY RH NIPPLE 3/4X 5/8 DISCHARGE LINE ASSY (A, Bl) DISCHARGE LINE ASSY (Al, B) RETURN TUBE ASSY SUMP TUBE ASSY FERRULE NUT VENT TUBE STRAIGHT CONNECTOR VENT FITTING RETAINING RING * QUANTITIES VARY WITH MODEL PT554 DEC85 PAGE 3

20 [HYDRAULIC SECTION,B-SIDE (PUMP)) Plate 7 -n PAGE 4 DEC85 PT554

21 CODE NO. SYMBOL NO. REQ. NO.. T5743. R QlOOl K K K K T T N5 R K R T K N Q PUS R R W N PA R8304-Gl N545-0 R K703 K8775 RI R76-0 WO7-0 K545GOl K886 T599-0 R DESCRIPTION AUX. JUNCTION BOX & FITTING ASSY (INCLUDES ITEMS /7) JUNCTION BOX CONDUIT UNION l/ CONDUIT ELBOW /X90 CONDUIT ELBOW /X90* CONDUIT NIPPLE /X l/8 REDUCER 3/4X l/ CONDUIT ASSY CONDUIT ASSY MOTOR & CONDUIT ASSY (SEE PLATE 8) (INCLUDES ITEM, ) MOTOR, 3/4HP, CD, 0/4OV, 60CY. PH MOTOR CONDUIT MOTOR & CONDUIT ASSY (INCLUDES ITEMS, 4) MOTOR CONDUIT FILTER-STD (BLUE WITH WHITE LETTERING) FILTER-WATER ALERT (WHITE WITH BLUE LETTERING) O-RING PUMP & AIR SEPARATOR ASSY (SEE PLATES 8 & 8) NIPPLE X3 3/4 FEEDLINE MANIFOLD FEEDLINE ASSY (B) (INCLUDES ITEMS /30) UPPER FEEDLINE ASSY PRESSURE REGULATOR VALVE ASSY (SEE PLATE 7) FEEDLINE TUBE ASSY SOLENOID VALVE NIPPLE 3/4 (NOT VISIBLE) ELBOW 3/4X90* (NOT VISIBLE) NIPPLE /X l/8 FILTER ADAPTER BASE FEEDLINE ASSY, LH FEEDLINE ASSY (Bl) (INCLUDES ITEMS 3, 5/9, 3/35) FEEDLINE FLANGE FITTING 3/4 NIPPLE 3/4X l/ FEEDLINE TUBING ASSY FEEDLINE ASSY, RH PT554 ldec85 PAGE 5

22 MOTOR & PUMP SUPPORT (PUi/lP)] Plate 8 PAGE 6 DEC85 PT554

23 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. T N N K K K N K K K K K K Nl Q R K9776 N53 N L. Q645-0 N Kg775 K50775 K0943? N073- K s N5 v R765 PUS0 4-0 PUMP & MOTOR SUPPORT PLATE ASSY RH SHELF SUPPORT LH SHELF SUPPORT SHOCK MOUNT SPACER BOLT, HEX HD 5/6-8X l/ FLAT WASHER, SPECIAL LOCKWASHER 5/6 HVY NUT, HEX 5/6-8 BOLT, HEX HD /-3X LOCKWASHER l/ SPACER WASHER BELT PULLEY SCREW, SOCKET HD, CUPPED PT (KNRLD) 5/6-8X3/8 LG V-BELT 3 LG IDLER PULLEY & BRACKET ASSY (INCLUDES ITEMS 8/4) IDLER BRACKET IDLER PULLEY CARRIAGE BOLT, SQ NECK 3/8-6X WASHER SPACER LOCKWASHER, SPLIT 3/8 HVY NUT, HEX 3/8-6 PUMP PULLEY KEY MOTOR & CONDUIT ASSY (REF; SEE PLATE 7) MOTOR & CONDUIT ASSY (REF; SEE PLATE7) PUMP & AIR SEPARATOR ASSY (REF; SEE PLATE 7) PT554 DEC85 PAGE 7

24 [WDRALJLIC TREE] Plate 9 OR STANDARD HYDRAULICS MPD HYDRAULICS PAGE 8 DEC85 PT554

25 CODE NO. SYMBOL NO, REQ. NO... WO WO K545GOl 6. K K R PA R wo N QlOO PA QlOOOl-0 8. A/R R R W05-Gl wo wo R77-06 Rl K QlOOOOl-04 WO50-0 R493-6 K79 W053-Gl WO50- DESCRIPTION HYDRAULIC TREE ASSY-B (INCLUDES ITEMS 5/9, ) HYDRAULIC TREE ASSY-A (INCLUDES ITEMS 5/9, 0) HYDRAULIC TREE ASSY-B (INCLUDES ITEMS 5/9, ) HYDRAULIC TREE ASSY-A (INCLUDES ITEMS 5/9, 0) FLANGE (FEEDLINE FITTING), IN. NIPPLE X3 REDUCER BUSHING, HEX l/ X MOUNTING PLATE PRESSURE REGULATOR VALVE & STRAINER ASSY (INCLUDES ITEMS 0/4) CHECK VALVE CAP O-RING BODY O-RING VALVE STRAINER CAP O-RING SOLENOID VALVE ASSY (SEE PLATE 5) ELBOW 3/ 6X90 TEE FITTING TEE FITTING FEEDLINE TUBE ASSY-Al & A FEEDLINE TUBE ASSY-Bl & B HYDRAULIC TREE ASSY-Al & Bl (INCLUDES ITEMS 5, 6 3/9) FEEDLINE TUBE ASSY-Al FEEDLINE TUBE ASSY-Bl PIPE PLUG l/8 NPT ELBOW 90 FEEDLINE MANIFOLD PIPE NIPPLE /X7 5/8 UNION l/ HYDRAULIC TREE ASSY-A & B (INCLUDES ITEMS 5, 6, 3/6, 8, 9, 3) FEEDLINE MANIFOLD PTl554 DEC85 PAGE 9

26 [ INLET/OUTLET TUBING/ Plate '8 9-7 '6 '5 STANDARD HYDRAULICS PAGE 0 MPD HYDRAULICS ldec85 PT554

27 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION kkk s B m s B m m s m s s s 4 WO wo WO wo N N N0475- N0475- N87-0 WO453- N08 R703 R704 N33 N34 R638 R638 R6383 R6385 W05-Gl W053-Gl N738 K9344-Gl K9300 K93 43-Gl K K N789-G K N789-Gl HYDRAULIC TREE ASSY (REF; SEE PLATE 9) HYDRAULIC TREE ASSY (REF; SEE PLATE 9) HYDRAULIC TREE ASSY (REF; SEE PLATE 9) HYDRAULIC TREE ASSY (REF; SEE PLATE 9) PILOT VALVE ASSY (REF; SEE PLATE 6) PILOT VALVE ASSY (REF; SEE PLATE 6) PILOT VALVE ASSY (REF; SEE PLATE 6) PILOT VALVE ASSY (REF; SEE PLATE 6) AUX. JUNCTION BOX (REF; SEE PLATE 3) JUNCTION BOX (REF; SEE PLATE 3) SOLENOID VALVE (REF; SEE PLATE 3) OUTLET TUBE INLET TUBE OUTLET TUBE INLET TUBE INLET TUBE OUTLET TUBE INLET TUBE OUTLET TUBE HYDRAULIC TREE ASSY (REF; SEE PLATE 9) HYDRAULIC TREE ASSY (REF; SEE PLATE 9) PILOT VALVE OUTLET TUBE INLET TUBE OUTLET TUBE INLET TUBE OUTLET TUBE INLET TUBE OUTLET TUBE INLET TUBE PT554 DEC85 PAGE

28 r PULSER,METER 8. TOTALIZER DRIVE ASSEMBLY Plate CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. * N K * K * T57 l-0 5 Kg N T53 l-g4 9. R K PA04TA 0 BRACKET & TOTALIZER ASSY SET SCREW, ALLEN HD 5-40X5/3 LG FLEX SHAFT 4 LG METER, PULSER 8z GEAR ASSY (INCLUDES ITEMS 5/) GEAR & PLATE ASSY MOUNTING BRACKET SOCKET HD CAP SCREW NO.lO-3X3/8 LG PULSER ASSY PULSER MOUNTING BRACKET HAIR PIN COTTER DISPLACEMENT METER (FOR SPECIFIC INFORMATION SEE PARTS MANUAL PT464) QUANTITIES VARY WITH MODEL PAGE ldec85 PT554

29 JUNCTION BOX& STAGE PiLOT VALVE Plate CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION ;: WO453- N N N0475- N KS353 4 K K N049-0 K K094 4 K4030 K K N JUNCTION BOX PILOT VALVE ASSY (SEE PLATE 6) PILOT VALVE ASSY (SEE PLATE 6) PILOT VALVE ASSY (SEE PLATE 6) PILOT VALVE ASSY (SEE PLATE 6) WASHER l/ WASHER, BOWED COIL RETAINING STRAP COIL COIL BASE PLATE NUT, HEX 5/6-8 LOCKWASHER,SPLIT 5/ 6 COIL RETAINING STRAP COIL BASE PLATE FLAT WASHER l/ PT554 ldec85 PAGE 3

30 PUTDOWN MODULE/BALLAST] Plate 3 PAGE 4 DEC85 PT 554

31 CODE NO. NO. REQ. SYMBOL NO. DESCRIPTION b ;; * 4 * * * * WO638- WO638- T K978 K K K N605-0 K90978 K N03 K N N K86675 K8985 R495-0 R WO589-0 R494- R R KS660 l-07 K K85475 K N K7607 K K84850 N78 R648-Gl T53-04 T373-0 T N PUTDOWN MODULE ASSY STD MODELS (INCLUDES ITEMS 3, 0/4, 5, 7) PUTDOWN MODULE ASSY V/R MODELS (INCLUDES ITEMS 3, 0/4, 6, 8) PUTDOWN HOUSING ASSY SWITCH & LEVER ASSY (INCLUDES ITEMS 5/9) SWITCH LEVER & PIN ASSY WASHER RETAINING RING 3/8 PIVOT PIN BRACKET SWITCH & BRACKET ASSY RETAINING RING l/ SWITCH ROD SWITCH LEVER STUD WASHER WASHER EXTENSION SPRING-STD MODELS EXTENSION SPRING-V/R MODELS WRAPPER-NOZZLE HOOK ASSY-STD MODELS (INCLUDES ITEMS 9, 0, 3, 5/9) WRAPPER-NOZZLE HOOK ASSY-V/R MODELS (INCLUDES ITEMS 9,,, 4/9) WRAPPER +NOZZLE HOOK-STD MODELS +LEADED NOZZLE HOOK-V/R MODELS +UNLEADED NOZZLE HOOK-V/R MODELS WASHER-STD MODELS WASHER-V/R MODELS SHAFT LEVER & HUB ASSY BEARING GROOVE PIN /8X3/4 LG. GROOVE PIN /8X5/8 LG. BALLAST BALLAST OV, 5OCY- (INTL MODELS) IS SWITCH PLATE IS BARRIER ASSY (PUMP HANDLE SWITCH) +NOZZLE BOOT ASSY (INCLUDES ITEMS 35, 36) L H INSERT PANEL R H INSERT PANEL +ON-OFF PLATE * QUANTITIES VARY WITH MODEL + SHIPPING ORDER ITEM PT554 ldec85 PAGE 5

32 IFRAME & FEEDLINE ASSEMBLY Plate A!,. 8 A!3 u 5 c I ~ PAGE 6 ldec85 PT554

33 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION kd R N74 * K9006 * Kg857 * Kg858 T N496-0 N496-6 K03 - WO7-0 4 R T5700 R807-Gl R R806-Gl * wo745-0 A/R N689-7 * Q * R496-3 * K7603 * K56467 K4056 K50773 N58-0 N K094 PIPE CLAMP BRACKET ASSY LOWER PIPE CLAMP BRACKET CLAMP HOOK (l/4-0) PIPE CLAMP (FOR PIPES) PIPE CLAMP (FOR PIPE) VAPOR RECOVERY LINE ASSY LOWER FEEDLINE ASSY LOWER FEEDLINE ASSY SCREW, FLAT HD /4-0X/ LG SUPPORT HOUSING ASSY (REF; SEE PLATE ) COVER MOUNTING STRAP ASSY UPPER DISCHARGE LINE ASSY-V/R MODELS (A, Sl) UPPER DISCHARGE LINE ASSY-STD MODELS(A, Bl) UPPER DISCHARGE LINE ASSY-V/R MODELS (Al, B) UPPER DISCHARGE LINE ASSY-STD MODELS (Al, B) COAXIAL HOSE CASTING O-RING ELBOW NIPPLE 3/4X ELBOW 3/4X90* BOLT, HEX /4-0X7/8 LG FLAT WASHER l/4 LOCKWASHER, SPLIT l/4 FLANGED COUPLING VAPOR RECOVERY CONN. PLUG SCREW, FLAT HD, BLACK /4-0X7/8 LG NUT, HEX l/4-0 NOTE: EARLY V/R UNITS WERE EQUIPPED WITH A SOLDERED V/R LINE ASSY. TO REPLACE SUCH ASSEMBLIES, USE ITEMS 6, 7, 8, 9. * QUANTITIES VARY WITH MODEL PT554 DEC85 PAGE 7

34 \SOLENOlD VALVE PA Plate 5 CODE NO. NO. SYMBOL REQ. NO. DESCRIPTION : 6. K4365 K50773 R405-0 K88745 K88750 wo454- BOLT, HEX /4-0X3/4 LG LOCKWASHER l/4 HVY SOLENOID VALVE CAP DIAPHRAGM SPRING DIAPHRAGM ASSY FILTER/SOLENOID BASE PILOT VALVE(3 STAGE) Plate 6 CODE NO. SYMBOL NO. REQ. NO. N0475- N N N0475- A. N70 B. N56 c. T558 D. N309. K K K K K R QlOO K88739 PAGE 8 DESCRIPTION PILOT VALVE ASSY (INCLUDES ITEMS A 9, /0) PILOT VALVE ASSY (INCLUDES ITEMS B & /0) PILOT VALVE ASSY (INCLUDES ITEMS C & /0) PILOT VALVE ASSY (INCLUDES ITEMS D & /0) TUBE ASSY-RIGHT VALVE TUBE ASSY-LEFT VALVE TUBE ASSY TUBE ASSY RETAINING RING 3/8 O-RING PLUNGER & SEAL ASSY (INCLUDES ITEMS 5, 6) VALVE SEAL PLUNGER SPRING, PILOT VALVE BODY, PILOT VALVE O-RING PLUNGER TUBE ASSY DEC85 PT554

35 PRESSURE REGULATING VALVE PA Plate 7 CODE NO. SYMBOL NO.,ftEQ. NO. DESCRIPTION :: K4365 BOLT, HEX HD /4-0X3/4 K50773 LOCKWASHER, SPLIT l/4 N8769 COVER K84954 SPRING K8056 CHECK VALVE ASSY (INCLUDES ITEMS 6/0) K NUT K8047 WASHER, SPECIAL K833 DISC N6804- VALVE STEM K VALVE Q O-RING R039-0 REGULATORVALVEBODY PT554 ldec85 PAGE 9

36 PUMP & AIR SEPARATOR PUSO4-0 Plate 8 PAGE 30 ldec85 PT554

37 ! CODE NO. SYMBOL NO. REQ. NO.. WOO K53888 K4867 K Kg68 R K090 6 K50775 K K76657 K486-0 K847 3 K00 K4535E K4869A03 Q N8957 K9367 N33 K8085 K K7693 N449 R5-03 K858-0 K60756 Q R K79 DESCRIPTION PUMP BODY & BUSHING ASSY (INCLUDES ITEMS 3) PUMP BODY BUSHING RELIEF VALVE SEAT PLUG GASKET PUMP HEAD BOLT, HEX HD 3/8-6X LG LOCKWASHER, SPLIT 3/8 HVY TAPER PIN NO. 6X l/4 LG PUMP BLADE BLADE SPACER LIP SEAL SCREW, RND HD NO. 0=4X3/8 LG FILTER CAP O-RING BYPASS VALVE CAP O-RING FILTER SCREEN (SEE NOTE) BYPASS VALVE SPRING RELIEF VALVE FILTER RETAINER FILTER RETAINER SEPARATOR FILTER GASKET AIR SEPARATOR BODY AIR SEPARATOR VENT TUBE ASSY PIPE PLUG 4 ELBOW X90 ii NIPPLE UNION NOTE: FILTER SCREEN, ITEM 8, REPLACES STRAINER/CHECK VALVE ASSY,PA0039A06, USED ON EARLIER UNITS. PT554 DEC85 PAGE 3

38 ISUMP ASSEMBLY] PA Plate 9 CODE NO. NO. REQ. SYMBOL NO. DESCRIPTION :: N N R04786AO 4 K55 4 K K094 K9899 K488 K57553 K5073A K456-0 K49606 N607 K543 K035 QlOOOl-09 QlOOOl-0 K7358 CYLINDER COVER CYLINDER CYLINDER BASE BOLT, HEX HD 5/6-8X8 3/4 LG LOCKWASHER, SPLIT 5/ 6 HVY NUT, HEX 5/6 BAFFLE PLATE & BOLT ASSY FLOAT & SPOOL ASSY OVAL HD SPLIT RIVET VALVE SUMP VALVE LEVER FLOAT SPRING SUMP FILTER BAFFLE PLATE DRIVE SCREW, RND HD NO. X/4 LG ELBOW 5/6X90 ELBOW /X90 STRAIGHT CONNECTOR l/4 PAGE 3 ldec85 PT554

39 C.D. MODULE ASSEMBLY] Plate 0 ola SYctoL DESCRIPTION. * Tl64-Gl +BEZEL ASSY (SEE PLATE ). * T64-G5 +BEZEL ASSY, BLANK (USED ON B-SIDE OF l/ SALESMAKER- MODELS) (SEE PLATE ) 4 3. PA CASH CREDIT OPTION (SEE PLATE 34) 4. PA PUMP PRESET OPTION (SEE PLATE 33) * QUANTITIES VARY WITH MODEL SHIPPING ORDER XTEM PT554 DEC85 PAGE 33

40 BEZEL ASSEMBLY Plate REAR i 3 0;4 lb \ SUNSHADE BEZEL OPTION i 8 9 io PAGE 34 ldec85 PT554

41 CODE NO. SYMBOL NO. REQ. NO, DESCRIPTION. * T64-Gl * A/R 0 4 T64-G5 T6049-G5 T496 R574 Q R58 R585-Gl R588-0 R576-0 R575 Q R5596 Q R R R580 R T50-0 R R BEZEL ASSY (INCLUDES ITEMS 4/l, 4, 5 & 3 OR 4) +BEZEL ASSY, BLANK (INCLUDES ITEMS 4/ 0, / 5) +SUNSHADE BEZEL ASSY (INCLUDES ITEMS 4/0, 4/6, 8/ & 3 OR 4) #BEZEL LATCHPLATE GASKET, U SHAPE DOOR GASKET DOOR ASSY (INCLUDES ITEM 9) LOCK ASSY, WITH KEYS PLASTIC EXTRUSION FACEPLATE #BLANKING PLATE SCREW, SELF TAPPING NO. 6X3/8 LG SCREW, SELF TAPPING NO. 6X/ LG GASKET POP RIVET 3/3X/4 GRIP SOCKET HD CAP SCREW /4-0X3 l/4 LG GASKET LEXAN FACEPLATE WINDOW FACEPLATE CLAMP U-CHANNEL STIFFENER #TIERED FACEPLATE 4 +BRAND PANEL (A-SIDE) +BRAND PANEL (B-SIDE) * QUANTITIES VARY WITH MODEL SHIPPING ORDER ITEM # WHEN ORDERING THESE ITEMS COMPLETE COLOR AND GRAPHICS INFORMATION MUST BE GIVEN. PT554 DEC85 PAGE 35

42 [C.D. MODULE, A-SIDE Plate 0,_....f :... r; or 7 or PAGE 36 DEC85 PT 554

43 CODE NO. SYMBOL NO. REQ. NO.. T3348-G7. T3348-G8 3. T3347-G7 4. T 3347-G K N K T4893-G6. WO906-Gl 3. N44-Gl 4. Q R R566-Gl 7. R T844-Gl K W006-Gl. T4579-G3 3. T4579-G4 4. WO50-Gl 5. R740-Gl 6. T544-Gl 7. T536-Gl 8. T4390-G3 9. R590-Gl 30. R590-G 3. R564-Gl 3. T939-Gl R735-Gl R569-G R567-Gl DESCRIPTION HOUSING ASSY-DOMESTIC MODELS (INCLUDES ITEMS 3, 5/) HOUSING ASSY-INTERNATIONAL MODELS (INCLUDES ITEMS 4/ ) CHASSIS ASSY CHASSIS ASSY LAMP HOLDER LEAF SPRING PUSHBUTTON SWITCH VENT PLUG 7/8 DIA. (NOT VISIBLE) SNAP BUSHING l/ DIA. (NOT VISIBLE) EMI FILTER 0 AMP TERMINAL STRIP & CABLE ASSY CABLE ASSY NO. 8 (MAIN CABLE) LAMP (MODIFIED) BATTERY, LEAD ACID 6V,.5 AMP-HRS LIGHT SHIELD (NOT SHOWN) SUPPORT BRACKET ASSY BATTERY BRACKET LOGIC PANEL ASSY (SEE PLATE 5) CIRCUIT BOARD SUPPORT, LOCKING SALESMAKER 4 SOFTWARE KIT (NOT P/O ITEM ) Z-80 LOGIC PCB ASSY (SEE PLATE 30) CAPACITOR & TRANSFORMER ASSY (SEE PLATE 6) CAPACITOR ASSY (INT L MODELS) (SEE PLATE 6) DISPLAY PCB ASSY (SEE PLATE 3) FRONT OPERATOR PANEL ASSY STP RELAY DRIVER ASSY (SEE PLATE 8) POWER RELAY ASSY (PUMPS ONLY) (SEE PLATE 7) RELAY PCB ASSY (SEE PLATE 3) CABLE ASSY NO. (REG. TO LOGIC TO OPTION PCB) CABLE ASSY NO. (PUMP PRESET MODELS) CABLE ASSY NO. (LOGIC TO REGULATOR) CABLE ASSY NO. 3 (LOGIC TO FR. & REAR OPERATOR PANELS) CABLE ASSY NO. 4 (LOGIC TO DISPLAY) CABLE ASSY NO. 5 (LOGIC TO FRONT OPERATOR PANEL) CABLE ASSY NO. 7 (REG. TO RELAY) PT554 DEC85 PAGE 37

44 [CD. MODULE, B-SIDE] Plate 3 0 or 8or 9 4 PAGE 38 DEC85 PT554

45 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION i: * * WO50-Gl T84-G QlO WO85-Gl R740-G T57-Gl T587-Gl R 590-Gl R 590-G R 560-G 8 K DISPLAY PCB ASSY (SEE PLATE 3) REGULATOR PANEL ASSY (SEE PLATE 4) NUT, SINGLE THREAD NO. lo-3 REGULATOR PCB ASSY (SEE PLATE 9) FUSE, 8A, 3V FAST-BLOW FUSE,.5A, 50V SLO-BLOW REAR OPERATOR PANEL ASSY PUMP PRESET PCB ASSY (OPTION) (SEE PLATE.33) CASH/CREDIT PCB ASSY (OPTION) (SEE PLATE 34) CABLE ASSY NO. (REG. TO LOGIC TO OPTION PCB) WF) CABLE ASSY NO. (PUMP PRESET MODELS) (REF) CABLE ASSY NO. 6 (LOGIC TO REAR OPERATOR PANEL) RETAINER NUT CIRCUIT BOARD SUPPORT * QUANTITIES VARY WITH MODEL PT554 DEC85 PAGE 39

46 I REGULATOR PANEL ASSEMBLY~ Plate 4 CODE NO. SYMBOL NO. REQ. NO, DESCRIPTION. T84-Gl. N K QlO QlO QlO K K K N9 REGULATOR PANEL SUBASSEMBLY BRACKET RETAINER NUT TRIAC PANEL FUSEHOLDER FUSEHOLDER, 8AG INSULATED SHOULDER WASHER FLAT WASHER l/4 LOCKWASHER, EXT. TOOTH l/4 NUT, HEX l/4-8 HANDLE LOGIC PANEL ASSEMBLY] Plate i 93 - :+.).. _ a v n * * L. Y.Y CAUTIOII f ma" rolllol wszz- \.: 8. -L.--I // 5 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. T 844-G. N K N LOGIC PANEL SUBASSEMBLY BRACKET RETAINER NUT HANDLE PCB SUPPORT PAGE 40 DEC85 PT554

47 CAPACITOR/TRANSFORMER ASSEMBLY Plate 6 i T4579-G3 CAPACITOIWTRAN~FORMER ASSEMBLY T4579-G4 CAPACITOR ASSEMBLY (INTERNATIONAL MODELS) PT554 ldec85 PAGE 4

48 POWER RELAY ASSEMBLY T536-Gl Plate 7 ISTP RELAY DRIVER ASSEMBLY Plate 8 T544-G.. PAGE 4 DEC85 PT554

49 IREGULATOR PCBI WOI 8%Gl -or W0097-Gl Plate 9 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. Q FUSE,.5 AMP, 3V FUSE,.5 AMP, 5V 3. Q FUSE,.5 AMP, 5V b&d 80 LOGIC PCS] W006-Gl Plate 30 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. A/R QlOSSO-0 JUMPER JACK PT554 DEC85 PAGE 43

50 IDISPLAY PCB) wo%lo-gl Plate 3 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. A/R Q JUMPER JACK (NO HANDLE) IRELAY PCBI T 4390-G3 Plate 3 PAGE 44 DEC85 PT554

51 PUMP PRESET Ol?TION PA Plate 33 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION Y ii: T57-Gl R7807-Gl R5768-G5 R5768-G6 R758-XX R 8 8-G 7. R T 384-G 9. R5680 PUMP PRESET INTERFACE PCB ASSY CABLE ASSY, LOGIC TO PUMP PRESET CABLE ASSY, PUMP PRESET (A SIDE) CABLE ASSY, PUMP PRESET (B SIDE) +DISPLAY PANEL ASSY PUMP PRESET MODULE ASSY (INCLUDES ITEMS 7 & 8) GASKET PUMP PRESET PANEL ASSY (INCLUDES ITEM 9) PANEL GASKET NOTE: ITEMS /4 NOT SHOWN + SHIPPING ORDER ITEM PT554 DEC85 PAGE 45

52 ICASH/CREDIT PA OPTIONI Plate 34,3 s.4 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. T587-Gl. R88-Gl 3. R T386-G3 5. R5680 CASH/CREDIT PCB ASSY CASH/CREDIT MODULE ASSY (INCLUDES ITEMS 3 & 4) GASKET CASH/CREDIT PANEL ASSY (INCLUDES ITEM 5) PANEL GASKET PAGE 46 DEC85 PT554

53 ICOMMAND MODULE PA Plate 35 CODE NO. SYMBOL NO. REQ. NO. DESCRIPTION. R5340-Gl MPD OPERATOR COMMAND MODULE. T93-Gl CABLE ASSY PT554 DEC85 PAGE 47

54 I HARDWARE LIST (PARTIAL)] Bolt, Hex Hd... /4-0X5/8 Lg... K4830 Bolt, Hex Hd... /4-0X3/4 Lg... K4365 Bolt, Hex Hd... /4-0X l/4 Lg..... K094-8 Bolt, Hex Hd... 5/6-8X5/8 Lg... K594 Bolt, Hex Hd... 5/6-8X Lg... K07565 Screw, Pan Hd... No. 4-40X5/6 Lg... QlOlll-8 Screw, Pan Hd... No. 4-40X l/ Lg..... Q 0 l- Screw, Pan Hd... No. 6-3X/4 Lg Screw, Pan Hd... No. 6-3X5/6 Lg Screw, Pan Hd... No. 6-3X3/8 Lg... QlOlll-34 Screw, Pan Hd... No. 6-3X5/8 Lg... QlOlll-38 Screw, Pan Hd... No. 8-3X3/8 Lg... QlOlll-5 Screw, Pan Hd... No. 0-3X/ Lg Screw, Phillips Hd... No. 4-40X/ Lg... Q70- Screw, Phillips Hd... No. 6-3X5/8 Lg... Q70-38 Screw, Button Hd... No. 0-3X3/8 Lg... Q l-0 Screw, Hex Hd Washer Face... 5/6-8X3/4 Lg... QlO64-0 Screw, Hex Hd, Self-Tap... No. 6-0X3/8... Q657-4 Screw, Hex Hd, Self-Tap... No. 6-0X/ Lg... Q657-6 Set Screw, Allen Hd... No. 5-40X5/3 Lg... K76707 Drive Screw... No. 4X3/6... K036-3 Nut, Hex... No K Nut, Hex... No K66857 Nut, Hex... No K67365 Nut, Hex... No. lo-3... K733 Nut, Hex... l/ K094 Nut, Hex... 5/ K094 Nut, Hex... 3/ K0943 Flat Washer, St... No K Flat Washer, St... No K Flat Washer, St... No K6535- Flat Washer, St... No K6535- Flat Washer, St... l/4... K4056 Flat Washer, St... 5/6... K4999 Flat Washer, Alum... l/4... N Lockwasher, Split... No K Lockwasher, Split... No K Lockwasher, Split... No K Lockwasher, Split... No K0356 Lockwasher, Split... l/4... K0 7-0 Lockwasher, Split, Hvy... l/4... K50773 Lockwasher, Split, Hvy... 5/6... K50774 Lockwasher, Int. Tooth... No KS04-37 Lockwasher, Int. Tooth... No K504-8 Lockwasher, Ext. Tooth... No K46 Lockwasher, Ext. Tooth... No KS;04 l-3 Lockwasher, Ext. Tooth... No K50866 PAGE 48 DEC85 PT554

56 Giibarco Inc.,7300 W.Friendly Ave.,P.O.Box087,Greensboro,N.C.740 Made in U.S.A.

Salesmaker Series Pumps And Dispensers Illustrated Parts Manual

PT-599B Salesmaker Series Pumps And Dispensers Illustrated Parts Manual For use with -H, -4A and Pro-Blender COMPUTER PROGRAMS All Gilbarco computer programs (including software on diskettes and within