Electronic Assemblies, Dials & Schematics. Electronic Enclosure Assembly (1 and 2 lamp system) , 3-3 (3 and 6 lamp system)...

Transcription

1 Section Three Electronic Assemblies, Dials & Schematics Page Number Electronic Enclosure (1 and 2 lamp system) , 3-3 (3 and 6 lamp system) , 3-5 Electronic Component and Power Supply , 3-6 Contactor and Circuit Breaker Box (262A-HD 380 volt) 3-7, 3-8 Dial Assemblies 262A Backlite Dial (1 or 2 lamp system) , A Backlite Dial (3 or 6 lamp system) , A/AFL Dial , 3-15 Wiring Schematics 262A Dispenser Wire Schematic , A-RC Dispenser Wiring Schematic , A Electronics Enclosure schematic (1 or 2 lamp dial system) , A Electronics Enclosure schematic (3 or 6 lamp dial system) , A-FL Electronics Enclosure schematic (1 or 2 lamp dial system) , A Card Cage Wiring Schematic , A-HD Dispenser Wiring Schematic , A-HS Dispenser Wiring Schematic (115 Volt) , A-HS Dispenser Wiring Schematic (380 Volt) , A/AFL-MS/S-HV-LCS-RC Dispenser Wiring Schematic , A-HD-1-TW Dispenser Wiring Schematic , A-HD-2-TW Dispenser Wiring Schematic , A/AFL -MM-HV-LCS-RC Dispenser Wiring Schematic , A D I S P E N S E R Page 3-1

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3 #6-32 Special Nut Hex Locknut (Vapor Recovery only) Conduit Washer (Vapor Recovery only) Pop Rivet End Cap Sealed Touch Switch Switch Lock With 2 Keys (Includes #8) 8 Key (1) Key Code Key Code 372T Key Code 592T Switch Grommet (Preset only) Strap Clamp (Vapor recovery only) Brace Prop Rod 13 Barrier A/AFL-VC Single A/AFL-VC Twin ELECTRONICS ENCLOSURE ASSEMBLY (one & two lamp system) Pivot Left Hand Pivot Right Hand Push Button Switch (Preset only) Display Top Barrier Conduit (Vapor Recovery only) 19 continued A/AFL-VC Single A/AFL-VC Twin Conductor (Vapor Recovery only) of 1 21 Display End Weld A/AFL (No Presets) A/AFL (Presets) A/AFL-VC (No Presets) (Serial Plate Side only) A/AFL-VC (Presets) (Serial Plate Side only) A-HD/HS (No Presets) (Serial Plate Side) A-HS (Presets) #6-32 Hex Machine Nut (Vapor Recovery only) Plainwasher (Vapor Recovery only) #6 Shakeproof Lockwasher Truarc Retaining Ring (5105) /16-18 M-F Flange Whiz Lock Nut Cushion For complete Keylock Switch Harness order: (Includes item #7 & 8) Page Display Base Weld A Single A Twin AFL Single AFL Twin A-HS AFL-MM-HV-LCS-RC Reference: Electronic Enclosure A/AFL A/AFL-VC A/AFL (Continued)

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5 Page #6-32 Special Nut End Cap Pop Rivet Sealed Touch Switch Switch Lock With Two Keys (Includes #6) Keys (2 Each) Switch Grommet Brace Prop Rod Cushion Push Button Switch Pivot (Left Hand) Pivot (Right Hand) Terminal Strip Ballast Display Top 17 Display End Weld A, 262A-1 & 2-TW & 262AFL A & 262AFL Presets ELECTRONICS ENCLOSURE ASSEMBLY (three & six lamp system on dials) 18 Display Base Weld Single Twin of #6-32 x 5/16" Long Round Head Machine Screw #6 Shakeproof Lockwasher Truarc Retaining Ring /16-18 M-F Flange Whiz Lock Nut Reference: Electronics Enclosure

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7 Page 3-7 ELECTRICAL COMPONENT AND POWER SUPPLY Y ASSEMBLY Circuit Breaker (1.5 Amp) Thermostat Thermostat Warning Label Label Warning Label Circuit Breaker (3.5 Amp) Label Card Guide 10 Fan Volts Volts Plastic Rivet Transformer (High Voltage) Transformer (Low Voltage) Terminal Block Power Relay Fan Shroud Weld Battery Relay Bracket Relay Cover Card Retainer - UDC 21 Computer Board All models except listed below AFL-MS/MM-HV-LC/LCS-RC (Gallons) AFL-MS/MM-HV-LCS-RC (Liters) 22 Mother Board Volts Volts Card Cage Weld Battery Bracket Weld 25 Multiplex Board A-2-TW & 262A-2-RC-TW All models except 262A2-TW & 262A-2-RC-TW 26 Relay Board A-2-TW, 262A-2-RC-TW All models except 262A-2-TW & 262A-2-RC-TW Interface Board #6-32 x 3/8" Long Phillips Round Head Machine Screw #8-32 x 3/8" Long Round Head Machine Screw #6-32 Machine Nut #8-32 Hex Nut #8-32 Wing Nut #6 Lockwasher #8 Lockwasher #6 x 3/8" Long Round Head Self Tapping Screw #8 x 3/4" Long Phillips Pan Head Thread Cutting Screw /16-18 M-F Flange Whiz-Lock Nut #8-32 x 1/4" Long Hex Head Machine Screw Reference: Relay Bracket For complete Electrical Component And Power Supply order: A & 262A-1-TW (110 Volts) A-2-TW (110 Volts) A-RC & 262A-1-RC-TW (110 Volts) A-2-RC-TW (110 Volts) A & 262A-1-TW (220 Volts) A-2-TW (220 Volts) A-RC & 262A-1-RC-TW (220 Volts) A-2-RC-TW (220 Volts) A-HS (110 Volts) AFL-MS-HV-LCS-RC (110 Volts) AFL-MM-HV-LCS-RC (110 Volts) A-HS (220 Volt) AFL-MS-HV-LCS-RC (220 Volts) (Liters) AFL-MM-HV-LCS-RC (220 Volts) (Liters) AFL-MS-HV-LCS-RC (220 Volts) (Gallons) AFL-MM-HV-LCS-RC (220 Volts) (Gallons) of 1

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9 CONTACT CTOR & CIRCUIT BREAKER BOX ASSEMBLY (262A-HD 380 Volt) Cable Tie #6-32 Special Nut Warning Label Label Wire Harness Wire Harness Wire Harness Contactor of Lead (Brown) #6-32 x 1/4" Long Round Head Machine Screw #10-24 Hex Machine Nut #6 Shakeproof Lockwasher #10 Shakeproof Lockwasher #6 x 3/8" Long Hex Head Self Tapping Screw 9 Decal Contactor Contactor 2 10 Decal Motor Control Motor Control Contactor Box Cover Circuit Breaker (3 AMP) 13 Contactor Box Weld A-HD A-HD-2-TW For complete Contactor & Circuit Breaker Box order: A-HD 380 Volt A-HD-2-TW (Contactor 1) A-HD-2-TW (Contactor 2) Reference: Electronics Enclosure & Page 3-9

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11 Page Rivet Cable Tie (Not Shown) Pivot Pin U Nut #6-32 x 1/2" Long Special Screw Fluorescent Lamp (Daylight) Fluorescent Starter Lampholder Lampholder #6-32 Capped Washer Lock Nut Buzzer Plastic Rivet Display Brace 14 Ballast Volt Volt 50 Hz Volt 60 Hz Starter Socket Reflector Liquid Crystal Display (Cash or Credit) Liquid Crystal Display (Money/ Volume) 19 Circuit Board Assy. (Includes s #17 & 18) Cash Credit (Commas) Cash (Commas) Cash Credit (Decimals) Cash (Decimals) Dial Mask Weld MODEL 262A BACKLITE DIAL ASSEMBLY (one or two lamp system) 21 Light Bracket Volt (Right) Volt (Left) Volt 50 Hz (Right) Volt 50 Hz (Left) Volt 60 Hz (Right) Volt 60 Hz (Left) 22 Light Bracket Weld Right Left of #4-40 x 3/8" Long Round Head Machine Screw #6-32 x 1/4" Long Round Head Machine Screw #6-32 x 5/16" Long Round Head Machine Screw #4-40 Hex. Nut #8-32 x 1/2" Long Truss Head Thread Cutting Screw #4 Shakeproof Lockwasher #6 Shakeproof Lockwasher #10 Shakeproof Lockwasher #10 x 1/2" Long Hex Head Self Tapping Screw Retaining Ring Tax Decal (not shown) Reference: Dial Mask

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13 MODEL 262A BACKLITE DIAL ASSEMBLY (three or six lamp system) Pivot Pin U Nut Seal Screw /8" Dia. x 5/16" Long Tubular Eyelet #6-32 x 1/2" Long Special Screw Fluorescent Lamp Fluorescent Starter Lamp Holder Lamp Holder Buzzer (Annunciator) Retaining Board Display Brace Starter Socket 14 Circuit Board (Includes #17 & 18) Cash/Credit (Commas) Cash (Commas) Cash/Credit (Decimal) Cash (Decimal) of Dial Mask Weld Light Bracket Weld Liquid Crystal Display (Cash/Credit) (Commas or Decimals) Liquid Crystal Display (Money/Volume) #6-32 x 3/16" Long Round Head Machine Screw #6-32 x 1/4" Long Round Head Machine Screw #6-32 x 5/16" Long Round Head Machine Screw #6 Flat Washer #6 Shakeproof Lockwasher #10 Shakeproof Lockwasher Retaining Ring #10 x 1/2" Long Hex Head Self Tapping Screw Reference: Dial Mask Page 3-13

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15 Page Pop Rivet #6-32 Special Nut Bezel Clamp 4 Dial Glass A/AFL A/AFL (Solid Black) A/AFL (Cash/Credit) Spring Clip Dial Brace Switch Grommet Cushion Push Button Switch Adhesive Pad 11 Dial AFL (Blank) A (Front) A (Rear) A-1 & 2-TW AFL (Front) A (Front Cash/Credit) A (Rear Cash/Credit) A-1 & 2-TW (Cash/Credit) AFL (Cash/Credit) A-M-HV-LC-RC (Front) A-M-HV-LC-RC (Rear) 262A/AFL DIAL ASSEMBLY of 1 Dial continued AFL-M-HV-LC-RC A-M-HV-LC-RC-K (Front) A-M-HV-LC-RC-K (Rear) AFL-M-HV-LC-RC-K AFL-MM-HV-LCS-RC Dial (Includes #1,3 & 8) #6 Shakeproof Lockwasher For complete Dial order: A (Front) A (Rear) A-TW AFL (Blank) AFL & 262AFL-TW A-K (Front) A-K (Rear) A-TW-K AFL-K A-M-HV-LC-RC (Front) A-M-HV-LC-RC (Rear) AFL-M-HV-LC-RC A-M-HV-LC-RC-K (Front) A-M-HV-LC-RC-K (Rear) AFL-M-HV-LC-RC-K AFL-MM-HV-LCS-RC

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17 MODEL 262A DISPENSER WIRE SCHEMATIC Wire Connector Wire Connector Butt Splice Wire Terminal Connector Connector AC Power Wiring Harness 8 Motor Control Wire Harness A (Product #1) A (Product #2) 9 Pulser Wiring Harness A A-1-TW A-1 & 2-TW (3/4 H.P. Motor) 16 Pulser/Valve Wiring Harness A-1-TW A A-2-TW A-2-TW (3/4 H.P. Motor) 17 Handle Switch Wiring Harness A AFL 18 AC/Motor Control Wiring Harness A A/AFL-1-TW AFL A-2-TW (3/4 H.P. Motor) A/AFL-VC-RC of J23 To Pulser Wiring Harness 11 J31 To Handle Wiring Harness Single Twin Vapor Recovery 19 Solenoid Wire Harness A, 262A-1-TW (Left Side) A-1-TW (Right Side) A-2-TW (Right & Left Side) A-2-TW (Right & Left Side) (3/4 H.P. Motor) A-HD-1-TW Page J8 To Valve Wiring Harness Single Twin J2 To Motor Control Wiring Harness J32 To Console Communication Wiring Harness 15 Communication/Valve/Pulser Wiring Harness A A (3/4 H.P. Motor) Wiring Harness (262A-2-TW) Reference: Connection Box & Conduit A AFL

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19 MODEL 262A-RC DISPENSER WIRING SCHEMATIC Wire Connector Butt Splice Wire Terminal Connector Connector AC Power Wiring Harness Assy. 7 Pulser Wiring Harness A-RC, 262A-1 & 2-RC-TW A/AFL-M-HV-LC-RC 14 Pulser/Valve Wiring Harness A-VC-RC AFL-VC-RC 15 Handle Switch Wiring Harness A AFL Of AC/Motor Control Wiring Harness J23 To Pulser Wiring Harness 9 J31 To Handle Wiring Harness A (Single) A (Twin) Vapor Recovery 10 J8 To Valve Wiring Harness A (Single) A (Twin) J2 To Motor Control Wiring Harness J32 To Console Communication Wiring Harness 17 Solenoid Wire Harness All except listed below Conductor (262AFL-MS/S-RC) #18 Gauge Black #18 Gauge White #18 Gauge Yellow Butt Splice Wire Harness (Canada only) Reference: Electronics Enclosure A-RC A-RC-VC A-RC (Continued) Page Communication/Valve/Pulser Wiring Harness A-VC-RC AFL-VC-RC

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21 MODEL 262A ELECTRONICS ENCLOSURE SCHEMATIC (one or two lamp system per dial) Wire Connector (Not Shown) Pin Connector Housing Managers Key Harness Display Harness Display Harness 7 Wire Harness Single (Cash-Credit) Single (Presets) Single (Cash-Credit/Presets) Twin (Cash-Credit) Twin (Presets) Twin (Cash-Credit/Presets) of 1 8 Lights Harness Single Twin Reference: Electronics Enclosure A/AFL A/AFL Vapor Recovery A/AFL (Continued) Page 3-21 Reference: Light Bracket

22 Page 3-22 Tokheim Corporation Tokheim October Corporation 1991 Rev. July 07/29/

23 Tokheim Corporation October July Rev. 07/29/94 MODEL 262A ELECTRONICS ENCLOSURE SCHEMATIC (three or six lamp system per dial) Pin Connector Housing (Plug) Wire Connector Lights Wiring Harness Managers Key Wiring Harness Lights I.C. Wiring Harness Lights Wiring Harness Display Wiring Harness Display Wiring Harness of 1 10 Wire Harness Cash/Credit A A-1 & 2-TW Presets A A-1 & 2-TW Cash-Credit/Presets A A-1 & 2-TW Connector (Used Only On Open Terminal Connections) (Not Shown) Page

24 Page 3-24 Tokheim Corporation Tokheim October Corporation 1991 Rev. July 07/29/

25 Tokheim Corporation October July Rev. 07/29/94 MODEL 262A-FL ELECTRONICS ENCLOSURE SCHEMATIC (one or two lamp system per dial) Wire Connector (Not Shown) Pin Connector Housing Managers Key Harness Display Harness 6 Wire Harness Twin (Cash-Credit) Single (Preset) Twin (Cash-Credit/Preset) Twin (Preset) Single (Cash-Credit) Single (Cash-Credit/Preset) of 1 7 Lights Harness Single Twin Reference: Electronics Enclosure A/AFL A/AFL Vapor Recovery A/AFL (Continued) Page 3-25 Reference: Light Bracket

26 Page 3-26 Tokheim Corporation Tokheim October Corporation 1991 Rev. July 07/29/

27 Tokheim Corporation October July Rev. 07/29/94 MODEL 262A CARD CAGE WIRING SCHEMATIC Wire Harness (Thermostat / Circuit Breaker To Motherboard) Wire Harness (Motherboard To Terminal Block) 3 Wire Harness (Relay To Motherboard) All models except listed below AFL-2-TW, 262A-2-TW of Wire Harness (Relay #1) (Suction Systems only) Wire Harness (Relay #2) (Suction Systems only) Wire Harness (Terminal Block To Relay) Wire Harness (Relay To Relay) Lead (Motherboard To Relay) Reference: Card Cage Relay Bracket Page 3-27

28 Page 3-28 Tokheim Corporation July 1994

29 262A- HD DISPENSER WIRING SCHEMATIC of 1 No. Part No Wire Connector Wire Connector Butt Splice Wire Terminal Connector Pulser Wiring Harness J23 To Pulser Wiring Harness J31 To Handle Wiring Harness J8 To Valves Wiring Harness J32 To Console Communication Wiring Harness Motor Control Wire Harness Communication/Valve/Pulser Wiring Harness Handle Switch Wiring Harness AC/Motor Control Wiring Harness Solenoid Wiring Harness Reference: Electronics Enclosure Final Tokheim Corporation July 1994 Page 3-29

30 Page 3-30 Tokheim Corporation July 1994

31 of 1 262A- HS DISPENSER WIRING SCHEMATIC (115 Volt) No. Part No Wire Connector Wire Connector Butt Splice Wire Terminal Connector Connector Pulser Wiring Harness J23 To Pulser Wiring Harness J31 To Handle Wiring Harness J8 To Valve Wiring Harness Motor Control Wiring Harness J32 To Console Communication Wiring Harness Communication/Valve/Pulser Wiring Harness Handle Switch Wiring Harness AC/Motor Control Wiring Harness Solenoid Wire Harness Reference: Electronics Enclosure A-HS Reference: Final Tokheim Corporation July 1994 Page 3-31

32 Page 3-32 Tokheim Corporation July 1994

33 of 1 262A- HS DISPENSER WIRING SCHEMATIC (380 Volt) No. Part No Wire Connector Wire Connector Butt Splice Wire Terminal Connector Connector Pulser Wiring Harness J23 To Pulser Wiring Harness J31 To Handle Wiring Harness J8 To Valve Wiring Harness J32 To Console Communication Wiring Harness Motor Control Wiring Harness Communication/Valve/Pulser Wiring Harness Handle Switch Wiring Harness AC/Motor Control Wiring Harness AC/Motor Control Wiring Harness AC/Motor Control Wiring Harness Solenoid Wire Harness Reference: Electronics Enclosure A-HS (380 Volt) Reference: Final Tokheim Corporation July 1994 Page 3-33

34 Page 3-34 Tokheim Corporation July 1994

35 Tokheim Corporation July A/AFL-MS/S-HV-LCS-RC -LCS-RC DISPENSER WIRING SCHEMATIC Wire Connector Wire Connector Wire Terminal Connector Connector Pulser Wiring Harness J23 To Pulser Wiring Harness J31 To Handle Wiring Harness J8 To Valve Wiring Harness J2 To Motor Control Wiring Harness J32 To Console Communication Wiring Harness AC/Motor Control Wiring Harness Conductor (18 Gauge White) Reference: Electronics Enclosure A/AFL A/AFL (Continued) Reference: Electronics Enclosure A/AFL A/AFL (Continued) of 1 Reference: Final Pulser/Valve Wiring Harness A AFL Page Handle Switch Wiring Harness A AFL

36 Page 3-36 Tokheim Corporation July 1994

37 Tokheim Corporation July 1994 Page A-HD-1-TW DISPENSER WIRING SCHEMATIC Wire Connector Wire Connector Butt Splice Wire Terminal Connector Pulser Wiring Harness J23 To Pulser Wiring Harness J31 To Handle Wiring Harness J8 To Valve Wiring Harness J32 To Console Communication Wiring Harness Motor Control Wiring Harness Communication/Valve/ Pulser Wiring Harness Pulser/Valve Wiring Harness Handle Switch Wiring Harness of AC/Motor Control Wiring Harness AC/Motor Control Wiring Harness Solenoid Wire Harness (Left Side) Solenoid Wire Harness (Right Side) Reference: Electronics Enclosure A-HD-1-TW A-HD-1-TW (Continued) Reference: Final

38 Page 3-38 Tokheim Corporation July 1994

39 Tokheim Corporation July 1994 Page A-HD-2-TW DISPENSER WIRING SCHEMATIC Wire Connector Wire Connector Butt Splice Wire Terminal Connector Pulser Wiring Harness J23 To Pulser Wiring Harness J31 To Handle Wiring Harness J8 To Valve Wiring Harness J32 To Console Communication Wiring Harness Motor Control Wiring Harness Communication/Valve/ Pulser Wiring Harness Pulser/Valve Wiring Harness Handle Switch Wiring Harness AC/Motor Control Wiring Harness 16 AC/Motor Control Wiring Harness All models except listed below /230 Volt Volt 17 Solenoid Wire Harness All models except listed below World motor & 380 Volt Reference: Electronics Enclosure A-HD-2-TW A-HD-2-TW (Continued) Reference: of Final

40 Page 3-40 Tokheim Corporation July 1994

41 Tokheim Corporation July A/AFL-MM-HV-LCS-RC -LCS-RC DISPENSER WIRING SCHEMATIC Wire Connector Wire Connector Wire Terminal Connector Connector Pulser Wiring Harness J23 To Pulser Wiring Harness J31 To Handle Wiring Harness J8 To Valve Wiring Harness J2 To Motor Control Wiring Harness J32 To Console Communication Wiring Harness of 1 13 Handle Switch Wiring Harness A AFL AC/Motor Control Wiring Harness Motor Connection Harness Reference: Electronics Enclosure A/AFL A/AFL (Continued) Reference: Final Pulser/Valve Wiring Harness A AFL Page 3-41