230 kv Aluminum Welded Couplers TYPE or Straight Adapter Tube To Cable
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1 TYPE Straight Adapter Tube To Cable Adapter is designed to make inline connection between pipe and stranded cable. Cable is puddle welded to connector; connector is then welded to tube. Not recommended for use on ACSR conductors due to difficulty welding steel core. 1. Table 1 shows physical characteristics of each catalog series. 2. Table 2 shows specific catalog numbers. A Ordering Instructions 1. Determine Catalog Number Determine the catalog number from Table 2 based on the bus conductor and the diameter of the stranded conductor being used. Ex: A straight adapter for a run conductor of 3" Sch 40 and a stranded conductor diameter of 0.926" the complete catalog number is : C , AFL, all rights reserved. PP , Revision 0,
2 TYPE Straight Adapter Tube To Cable TALE 1 (PHYSICAL CHARACTERISTICS Y SERIES) CATALOG NUMER SPS NOMINAL WEIGHT A C LS / / / / / STANDARD CONDUCTOR DIAMETER RANGE INCH TALE 2 CATALOG NUMERS RUN CONDUCTORS 3/ /4 1 1/ / / , AFL, all rights reserved. PP , Revision 0,
3 TYPE Reducer Connector For Pipe Reducer connector is designed to connect unequal pipe sizes with minimum amount of trouble. Connector is welded on outside of pipe allowing use on both schedule 40 and schedule 80 pipe. A D C CATALOG NUMER CONDUCTOR SIZE SCH40 & SCH80 NOMINAL WEIGHT LS RUN RANCH A C D / /4 3/ / /2 3/ / /2 1 1/ / / / /2 3/ / /2 1 1/ /2 1 1/ / / / / / / / / / , AFL, all rights reserved. PP , Revision 0,
4 TYPE Reducer Connector For Pipe CONDUCTOR SIZE CATALOG NUMER SCH40 & SCH80 NOMINAL WEIGHT LS. RUN RANCH A C D / / / / / / / / / / / / / / / , AFL, all rights reserved. PP , Revision 0,
5 TYPE WS-AA, WS-E-AA Aluminum Welded Coupler A shorter version of the Type WWC coupler, also made to special lengths. Aluminum Tubing 1. To order special lengths, add desired (L) dimension to the catalog number. Example: WS AA for 15 inch coupler. L Cotter Pin CATALOG NUMER NOMINAL PIPE SCH 40 SCH 80 SIZE L WS100-AA WS100E-AA 1 1-3/4 3-1/2 WS125-AA WS125E-AA 1-1/4 2 4 WS150-AA WS150E-AA 1-1/2 2 4 WS200-AA WS200E-AA WS250-AA WS250E-AA 2-1/2 3 6 WS300-AA WS300E-AA WS350-AA WS350E-AA 3-1/2 3 6 WS400-AA WS400E-AA WS450-AA WS450E-AA 4-1/2 3 6 WS500-AA WS500E-AA WS600-AA WS600E-AA WS800-AA WS800E-AA WS1000-AA WS1000E-AA , AFL, all rights reserved. PP , Revision 0,
6 TYPE WSXL-SI-AA Aluminum To ronze Angular Expansion Connector Expansion connector is designed for expansion and contraction in long bus runs. Stud connector can be adjusted to suit customers application. Hardware Stainless steel nuts, bolts and belleville washers on aluminum bus. For a custom thread count change the number after the "T" in the catalog number. Ex:WSXL200C-350-SI-T0-AA Additional sizes are available. 1/2 TYP. GUIDE ALUMINUM A L ADJUST ANGLE IN FIELD TO SUIT H STUD (S) SPS CATALOG NUMER A H L 2"-12 2 WSXL200C-350-SI-T12-AA 3 2 3/4 5 3/4 7 3/4 2"-12 4E* WSXL200C-400E-SI-T12-AA 3 2 3/4 5 3/4 9 5/16 3"-12 4E* WSXL300C-400E-SI-T12-AA /8 9 5/16 1/2 * Suffix E indicates SCH , AFL, all rights reserved. PP , Revision 0,
7 TYPE WWC-AA, WWC-E-AA Aluminum Welded Coupler Coupler is designed to make connections with high mechanical strength and high electrical conductivity. For pipe sizes greater than 6 inch or special I.D. and O.D. applications, please contact AFL. L COTTER PIN S APPROX. CATALOG NUMER SPS SCHEDULE 40 SCHEDULE 80 L S WWC75-AA WWC75E-AA 3/4 2-1/4 4-1/2 1/4 WWC100-AA WWC100E-AA /4 WWC125-AA WWC125E-AA 1-1/4 3-3/4 7-1/2 3/8 WWC150-AA WWC150E-AA 1-1/2 4-1/2 9 3/8 WWC200-AA WWC200E-AA /8 WWC250-AA WWC250E-AA 2-1/2 7-1/2 15 1/2 WWC300-AA WWC300E-AA /2 WWC350-AA WWC350E-AA 3-1/2 10-1/2 21 1/2 WWC400-AA WWC400E-AA /2 WWC450-AA WWC450E-AA 4-1/ /2 WWC500-AA WWC500E-AA /2 WWC600-AA WWC600E-AA /8 WWC600-5/8-AA 6-5/8 WALL WWC600R38-AA 6 OD 3/8 WALL /8 WWC800-AA WWC800E-AA /8 WWC800R38-AA 8 OD 3/8 WALL /8 WWC800R-AA 8 OD 1/2 WALL /8 WWC800R9/32-AA 8 OD 9/32 WALL , AFL, all rights reserved. PP , Revision 1,
8 TYPE WWCR-AA, WWCR-E-AA Reducing Coupler A reducing coupler for joining aluminum pipe of different diameters. Provides maximum structural reinforcement at the joint as well as a neat and corona free installation. Pipe is easily aligned and held during welding. Aluminum-Silicon Alloy FIELD WELD C CATALOG NUMER SPS SCHEDULE 40 SCHEDULE 80 RUN TAP C WWCR AA WWCR125E-100-AA 1-1/ /4 WWCR AA WWCR150E-100-AA 1-1/ /4 WWCR AA WWCR150E-125-AA 1-1/2 1-1/4 1 1 WWCR AA WWCR200E-100-AA /4 3/4 WWCR AA WWCR200E-125-AA 2 1-1/4 1-1/4 1 WWCR AA WWCR200E-150-AA 2 1-1/2 1-1/4 1 WWCR AA WWCR250E-125-AA 2-1/2 1-1/4 1-1/2 1 WWCR AA WWCR250E-150-AA 2-1/2 1-1/2 1-1/2 1 WWCR AA WWCR250E-200-AA 2-1/ /2 1-1/4 WWCR AA WWCR300E-100-AA /4 3/4 WWCR AA WWCR300E-150-AA 3 1-1/2 1-3/4 1 WWCR AA WWCR300E-200-AA /4 1-1/4 WWCR AA WWCR300E-250-AA 3 2-1/2 1-3/4 1-1/2 WWCR AA WWCR350E-200-AA 3-1/ /4 1-1/4 WWCR AA WWCR400E-200-AA /4 1-1/4 WWCR AA WWCR400E-250-AA 4 2-1/2 2-1/4 1-1/2 WWCR AA WWCR400E-300-AA /4 1-3/4 WWCR AA WWCR450E-400-AA 4-1/ /2 2-1/4 WWCR AA WWCR500E-250-AA 5 2-1/2 2-3/4 1-1/2 WWCR AA WWCR500E-300-AA /4 1-3/4 WWCR AA WWCR500E-400-AA /4 2-1/4 WWCR AA WWCR500E-350-AA 5 3-1/2 2-3/4 2 WWCR AA WWCR600E-300-AA /4 WWCR AA WWCR600E-400-AA /4 WWCR AA WWCR600E-500-AA /4 WWCR AA WWCR800E-400-AA /4 WWCR AA WWCR800E-500-AA /4 WWCR AA WWCR800E-600-AA / , AFL, all rights reserved. PP , Revision 0,
9 TYPE WWSC-AA Weldment Spherical Coupler WWSC-AA is a variable angle coupler for aluminum pipe conductor. D C Aº CATALOG NUMER SPS A (MAX) C D MAX KV WWSC500-AA 1 1/ /4 5/ WWSC500-AA /4 5/ WWSC500-AA 2 1/ /4 5/ WWSC500-AA /4 5/ WWSC500-AA 3 1/ /4 5/ WWSC500-AA /4 5/ WWSC800-AA 3 THROUGH /4 7/ WWSC800-AA /4 7/ WWSC800-AA 8 OD /4 7/ WWSC1200-AA /4 3/8 500 WWSC1200-AA 3 1/ /4 3/8 500 WWSC1200-AA /4 3/8 500 WWSC1200-AA /4 3/8 500 WWSC1200-AA /4 3/8 500 WWSC1200-AA 8 OD /4 3/ , AFL, all rights reserved. PP , Revision 0,
10 TYPE XWWC-AA, XWWC-E-AA us Expansion Coupler Expansion coupler for aluminum pipe connections. Provided with alignment guide for field welds. 1. If alignment guide is not required, add "P" to the catalog number prefix. EX: XWWCP100-AA. 2. For Dimension "E", refer to pages in the General Information section. D F E WELD IN FIELD (TYP) FIG. 1 W H L W APPROX. H FIG. 2 CATALOG NUMER SPS FIG. SCH 40 SCH 80 NO. D F H L W XWWC100-AA XWWC100E-AA /4 3 1/ /16 1 3/4 XWWC125-AA XWWC125E-AA 1 1/ /4 3 1/4 3 1/4 9 1/2 2 XWWC150-AA XWWC150E-AA 1 1/ /4 3 1/2 3 1/2 10 5/16 2 1/4 XWWC200-AA XWWC200E-AA /16 4 3/4 3 3/4 11 3/4 3 13/16 XWWC250-AA XWWC250E-AA 2 1/ /16 4 3/4 5 5/ / /16 XWWC300-AA XWWC300E-AA /16 4 3/4 6 3/ /4 3 13/16 XWWC350-AA XWWC350E-AA 3 1/ /4 6 13/ /8 3 13/16 XWWC400-AA XWWC400E-AA /16 4 3/4 7 1/ /16 7 1/8 XWWC500-AA XWWC500E-AA /8 6 5/8 8 3/4 17 1/8 8 3/4 XWWC600-AA XWWC600E-AA /8 6 5/8 9 9/ / , AFL, all rights reserved. PP , Revision 1,
11 TYPE XWWCT-AA Expansion Coupler Expansion coupler is designed to compensate for expansion and contraction in long bus runs. An extruded pipe is provided to be field welded in place and provides alignment of bus. 1. For dimension "E", refer to pages in the General Information section. D L MAX. E W H C CATALOG NUMER SPS / EHPS SCH 40 SCH 80 C D H L W XWWCT200-AA XWWCT200E-AA 2 5 1/2 10 1/2 4 3/4 17 3/8 3 3/4 XWWCT250-AA XWWCT250E-AA 2 1/ /2 5 1/ /2 3 5/8 XWWCT300-AA XWWCT300E-AA 3 6 1/2 10 1/2 3 3/ /2 3 13/16 XWWCT350-AA XWWCT350E-AA 3 1/ /2 6 7/8 17 1/2 3 11/16 XWWCT400-AA XWWCT400E-AA 4 7 1/2 10 1/2 7 7/ /16 XWWCT500-AA XWWCT500E-AA /2 9 1/ /16 XWWCT600-AA XWWCT600E-AA / / , AFL, all rights reserved. PP , Revision 2,
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