Dual Ramp Start Current Limit Start with Selectable Kickstart Full Voltage Start Options include: Soft Stop. SMB Smart Motor Braking Pump Control

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1 Overview/ of Features Standards Compliance UL 0 CSA C. No. EN/IEC 0- EN/IEC 0-- SMC Dialog Plus Smart Motor Controller The SMC Dialog Plus controller provides microprocessor controlled starting for standard three-phase squirrel-cage induction motors. Four standard modes of operation are available within a single controller: Soft Start with Selectable Kickstart Dual Ramp Start Current Limit Start with Selectable Kickstart Full Voltage Start Options include: Soft Stop SMB Smart Motor Braking Pump Control Accu-Stop Preset Slow Speed Slow Speed with Braking Features include: Built-in electronic motor overload protection Metering SCANport communication Keypad programming Three programmable auxiliary contacts LCD display The SMC Dialog Plus controller is available for motors rated 000 A; 00 0V AC, or 00 00V AC, 0 and 0 Hz. In addition to motors, the SMC Dialog Plus controller can be used to control resistive loads. Table of Contents Features... this page Explanation - Product Selection... - Options... - Accessories... - Specifications... - Approx. Dimensions. - Certifications culus Listed (Open Type) (File No. E, Guides NMFT, NMFT) CSA Certified (File No. LR ) CE Marked (Open Type) per EMC and Low Voltage Directive CCC Certified 0 of Features Electronic Motor Overload Protection The SMC Dialog Plus controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an It algorithm. When coordinated with the proper short circuit protection, overload protection is intended to protect the motor, motor controller, and power wiring against overheating caused by excessive overcurrent. The SMC Dialog Plus controller meets applicable requirements as a motor overload protective device. The controller s overload protection is programmable, providing the user with flexibility. The overload trip class can be selected for class 0,, 0, or 0 protection. The trip current is programmed by entering the motor full-load current rating. Thermal memory is included to accurately model motor operating temperature. Ambient insensitivity is inherent in the electronic design of the overload. Note: The current sensing capability of the SMC Dialog Plus controller is disabled during bypass operation. The Bulletin Converter Module and 0-NFS fanning strip are required for providing current feedback in these applications. Note: To achieve calibration, 0% motor load or greater is required at the motor shaft for s. Calibration is required when a Bulletin Converter Module is not used. Stall Protection and Jam Detection Motors can experience locked rotor currents and develop high torque levels in the event of a stall or a jam. These conditions can result in winding insulation breakdown or mechanical damage to the connected load. The SMC Dialog Plus controller provides both stall protection and jam detection for enhanced motor and system protection. Stall protection allows the user to program a maximum stall protection delay time from 0 0 s. The stall protection delay time is in addition to the programmed start time and begins only after the start time has timed out. If the controller senses that the motor is stalled, it will shut down after the delay period has expired. Jam detection allows the user to determine the motor jam detection level as a percentage of the motor s full load current rating. To prevent nuisance tripping, a jam detection delay time, from s, can be programmed. This allows the user to select the time delay required before the SMC Dialog Plus controller will trip on a motor jam condition. The motor current must remain above the jam detection level during the delay time. Jam detection is active only after the motor has reached full speed. -0 Energy Saver This is a standard feature with the SMC Dialog Plus controller. It is used to save energy on applications where the motor is lightly loaded or unloaded for long periods of time. The Energy Saver is a built-in feature of the controller. It does not require additional panel space or external wiring. It also does not require a complicated setup procedure. Phase Rebalance The SMC Dialog Plus controller incorporates, as standard, a dynamic Phase Rebalance feature. The controller compensates for voltage unbalance by automatically adjusting the voltage output to balance the -phase currents drawn by the motor. When phase rebalance is achieved, motor life may be extended and production can continue without interruption. Phase Rebalance is a built-in feature of the controller and does not require a complicated setup procedure. Note: Phase Rebalance requires the use of the Bulletin Converter Module and the 0-NFS fanning strip. Note: The performance of the Phase Rebalance feature is dependent on the motor s loading and characteristics. Severe imbalances cannot be corrected. Underload Protection Utilizing the underload protection of the SMC Dialog Plus controller, motor operation can be halted if a drop in current is sensed. The SMC Dialog Plus controller provides an adjustable underload trip setting from 0 % of the programmed motor full load current rating with an adjustable trip delay time of 0 s. Undervoltage Protection The SMC Dialog Plus controller s undervoltage protection will halt motor operation if a drop in the incoming line voltage is detected. The undervoltage trip level is adjustable as a percentage of the programmed line voltage, from 0 %. To eliminate nuisance trips, a programmable undervoltage trip delay time of 0 s can also be programmed. The line voltage must remain below the undervoltage trip level during the programmed delay time.

2 of Features, Continued Overvoltage Protection If a rise in the incoming line voltage is detected, the SMC Dialog Plus controller s overvoltage protection will halt motor operation. The overvoltage trip level is adjustable as a percentage of the programmed line voltage, from 0 %. To eliminate nuisance trips, a programmable overvoltage trip delay time of 0 s can also be programmed. The line voltage must remain above the overvoltage trip level during the programmed delay time. Voltage Unbalance Protection Voltage unbalance is detected by monitoring the -phase supply voltage magnitudes in conjunction with the rotational relationship of the three phases. The controller will halt motor operation when the calculated voltage unbalance reaches the user-programmed trip level. The voltage unbalance trip level is programmable from 0 % unbalance. Excessive Starts Per Hour The SMC Dialog Plus controller allows the user to program the allowed number of starts per hour (up to ). This helps eliminate motor stress caused by repeated starting during a short time period. Metering Power monitoring parameters include: -phase current Power factor -phase voltage Motor thermal capacity usage Power in kw Elapsed time Power usage in kwh Note: The motor thermal capacity usage allows the user to monitor the amount of overload thermal capacity usage before the SMC Dialog Plus controller s built-in electronic overload trips. Note: In bypass configurations, the current sensing and power factor measurement capability of the SMC Dialog Plus controller is disabled. Three-phase current measurement, kw, kwh, and motor thermal capacity usage can still be maintained with the use of the Bulletin Converter Module. Note: The usage of an SMC Controller on a generator and line power requires the use of a Bulletin Converter Module. Built-in SCANport Communication A serial interface port is provided as standard, which allows connection to a Bulletin 0 Human Interface Module or a variety of Bulletin 0 Communication Modules. This includes Allen- Bradley Remote I/O, DeviceNet network and RS-//-DF. LCD Display The SMC Dialog Plus controller s two-line -character backlit LCD display provides parameter identification using clear, informative text. Controller set up can be performed quickly and easily without the use of a reference manual. Parameters are arranged in an organized four-level menu structure for ease of programming and fast access to parameters. Keypad Programming Programming of parameters is accomplished through a five-button keypad on the front of the SMC Dialog Plus controller. The five buttons include up and down arrows, an Enter button, a Select button, and an Escape button. The user needs only to enter the correct sequence of keystrokes for programming the SMC Dialog Plus controller. Auxiliary Contacts Three hard contacts are furnished as standard with the SMC Dialog Plus controller. The first two contacts are programmable for Normal/Up-to-speed. The third is programmable for Normal/Fault. 0 -

3 Explanation 0 Open and Non-Combination a Bulletin Number 0 Solid-State Controller 0B B B B B B B0 B0 B0 B00 B0 B0 B0 B000 Combination B H B H B B B B B B0 B0 B0 B00 B0 B0 B0 B000 Solid-State Controller and Isolation Contactor (enclosed only) b Controller Ratings A, 0V AC A, 0V AC A, 0 0V AC A, 0V AC A, 00 0V AC 0 A, 0 0V AC 0 A, 00 0V AC 0 A, 00 0V AC 00 A, 00 0V AC 0 A, 00 0V AC 0 A, 00 0V AC 0 A, V AC 000 A, V AC a Bulletin Number Solid-State Controller with Fusible Disconnect and Isolating Contactor Solid-State Controller with Fusible Disconnect Solid-State Controller with Circuit Breaker and Isolating Contactor Solid-State Controller with Circuit Breaker b Controller Ratings A, 0V AC A, 0V AC A, 0 0V AC A, 0V AC A, 00 0V AC 0 A, 0 0V AC 0 A, 00 0V AC 0 A, 00 0V AC 00 A, 00 0V AC 0 A, 00 0V AC 0 A, 00 0V AC 0 A, V AC 000 A, V AC 0 B0 N B D A L a b c d e f g c N A F J H B C H A B C D R Enclosure Type Open NEMA Type (IP0) NEMA Type (IP) NEMA Type (IP) NEMA Type R d Input Line Voltage Open Type 00 0V AC, -phase, 0 and 0 Hz 00 V AC, -phase, 0 and 0 Hz Non-Combination Enclosed Only 00 0V AC, -phase, 0 and 0 Hz 0V AC, -phase, 0 and 0 Hz 00 0V AC, -phase, 0 and 0 Hz 00 V AC, -phase, 0 and 0 Hz e Control Voltage 00 0V AC V AC/DC H B0 A BD B B a b c d e f g c A J F H HD AD BD CD Blank A B C D E F Enclosure Type NEMA Type (IP0) NEMA Type (IP) NEMA Type (IP) NEMA R d Line Voltage 00 0V AC, -phase, 0 and 0 Hz 0V AC, -phase, 0 and 0 Hz 00 0V AC, -phase, 0 and 0 Hz 00 V AC, -phase, 0 and 0 Hz e Control Options Standard Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking Accu-Stop Slow Speed with Braking Blank A B C D E F L M B g Options Line-Mounted Protective Module Load-Mounted Protective Module Line- and Load-Mounted Protective Modules f Horsepower Hp Rating Hp Rating 0 0 -/ L M B f Control Options (see page - for a full listing.) Note: Select Only One Standard Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking Accu-Stop Slow Speed with Braking g Options (see page - for a full listing.) Line-Mounted Protective Module Load-Mounted Protective Module Line- and Load-Mounted Protective Modules -

4 Product Selection Open Type Controllers Up to 0V AC Current Rating (A) Up to V AC Current Rating (A) 0V AC 0 Hz kw 00V AC 0 Hz 00V AC 0 Hz 00V AC 0 Hz 0V AC 0 Hz IP0 (Type ) Vented Enclosed, IP (Type ) Enclosed, and IP (Type ) Enclosed Require a separate 00 0V, 0/0 Hz single-phase control source. Line and load terminations are provided as standard. The IP (Type ) Enclosed Non-Combination, and IP (Type ) Enclosed Non-Combination 000 A controllers include a bypass contactor and a Bulletin converter module. Enclosures other than those listed are available; consult your local Rockwell Automation sales office or Allen-Bradley distributor. 0V AC Hp 0V AC 0 Hz V AC 0 Hz 00 0V AC 0/0 Hz Control V AC/DC Control BNCD 0-BNCR BNCD 0-BNCR BNCD 0-BNCR BNCD 0-BNCR BNCD 0-BNCR B0NCD 0-B0NCR B0NCD 0-B0NCR B0NCD 0-B0NCR B00NCD 0-B00NCR B0NCD 0-B0NCR B0NCD 0-B0NCR B0NCD 0-B0NCR B000NCD 0-B000NCR Current Rating 0V AC 0 Hz kw Hp 00V AC 0 Hz 00V AC 0 Hz IP0 (Type ) Vented Enclosed IP (Type ) Enclosed IP (Type ) Enclosed 00V AC 0 Hz 0-BAHD 0-BFHD 0-BJHD 0 0-BAHD 0-BFHD 0-BJHD 0-BAHD 0-BFHD 0-BJHD 0 0-BAHD 0-BFHD 0-BJHD 0 0-BAHD 0-BFHD 0-BJHD B0AHD 0-B0FHD 0-B0JHD 0 0-B0AHD 0-B0FHD 0-B0JHD 0 0-B0AHD 0-B0FHD 0-B0JHD B00AHD 0-B00FHD 0-B00JHD B0AHD 0-B0FHD 0-B0JHD B0AHD 0-B0FHD 0-B0JHD B0AHD 0-B0FHD 0-B0JHD B000AHD 0-B000FHD 0-B000JHD Controllers rated 0 A are not equipped with line and load terminal lugs. See page - for terminal lug kits. The minimum rating is: 0. kw for devices with current ratings of A or less; kw for devices rated 0 A;. kw for devices rated 0 A and greater. Hp ratings at motor terminal voltages for 0, 0, and 00 line volts, respectively. 0V AC control is required for heatsink fan operation. Includes internal circulating fan rather than enclosure ventilation. Includes an internal circulating fan instead of a bypass contactor. Hp 0V AC 0 Hz 0V AC 0 Hz 00 0V AC 0/0 Hz Control V AC/DC Control.. 0-BNBD 0-BNBR BNBD 0-BNBR BNBD 0-BNBR BNBD 0-BNBR BNBD 0-BNBR B0NBD 0-B0NBR B0NBD 0-B0NBR B0NBD 0-B0NBR B00NBD 0-B00NBR B0NBD 0-B0NBR B0NBD 0-B0NBR B0NBD 0-B0NBR B000NBD 0-B000NBR - 0

5 Product Selection, Continued 0 0V AC Current Rating 0V AC Current Rating V AC kw 00V AC 0 Hz Hp IP0 (Type ) Vented Enclosed IP (Type ) Enclosed IP (Type ) Enclosed 0V AC 0 Hz 0-BABD 0-BFBD 0-BJBD. 0-BABD 0-BFBD 0-BJBD 0 0-BABD 0-BFBD 0-BJBD 0-BABD 0-BFBD 0-BJBD 00 0-BABD 0-BFBD 0-BJBD B0ABD 0-B0FBD 0-B0JBD B0ABD 0-B0FBD 0-B0JBD B0ABD 0-B0FBD 0-B0JBD B00ABD 0-B00FBD 0-B00JBD B0ABD 0-B0FBD 0-B0JBD B0ABD 0-B0FBD 0-B0JBD B0ABD 0-B0FBD 0-B0JBD B000ABD 0-B000FBD 0-B000JBD Current Rating (A) kw 0V AC 0 Hz kw 00V AC 0 Hz Hp Hp IP0 (Type ) Vented Enclosed IP0 (Type ) Vented Enclosed IP (Type ) Enclosed IP (Type ) Enclosed IP (Type ) Enclosed 0V AC 0 Hz. 0-BAAD 0-BFAD 0-BJAD BAAD 0-BFAD 0-BJAD 0-BAAD 0-BFAD 0-BJAD 0 0-BAAD 0-BFAD 0-BJAD 0 0-BAAD 0-BFAD 0-BJAD B0AAD 0-B0FAD 0-B0JAD 0 0-B0AAD 0-B0FAD 0-B0JAD B0AAD 0-B0FAD 0-B0JAD B00AAD 0-B00FAD 0-B00JAD B0AAD 0-B0FAD 0-B0JAD B0AAD 0-B0FAD 0-B0JAD B0AAD 0-B0FAD 0-B0JAD B000AAD 0-B000FAD 0-B000JAD IP (Type ) Enclosed V AC 0 Hz 0 0-BACD 0-BFCD 0-BJCD 0 0-BACD 0-BFCD 0-BJCD 0 0-BACD 0-BFCD 0-BJCD 0-BACD 0-BFCD 0-BJCD 0 0-BACD 0-BFCD 0-BJCD B0ACD 0-B0FCD 0-B0JCD B0ACD 0-B0FCD 0-B0JCD B0ACD 0-B0FCD 0-B0JCD B00ACD 0-B00FCD 0-B00JCD B0ACD 0-B0FCD 0-B0JCD B0ACD 0-B0FCD 0-B0JCD B0ACD 0-B0FCD 0-B0JCD B000ACD 0-B000FCD 0-B000JCD The minimum rating is 0. kw for devices with current ratings of A or less; kw for devices rated 0 A;. kw for devices 0 A and greater. Includes internal circulating fan rather than enclosure ventilation. Includes an internal circulating fan instead of a bypass contactor. -

6 Product Selection, Continued Combination Controllers IP0 (Type ) Vented Enclosed with Fusible Disconnect, IP (Type ) Enclosed with Fusible Disconnect, IP0 (Type ) Vented Enclosed with Circuit Breaker, IP (Type ) Enclosed with Circuit Breaker Includes a 0V control transformer and line and load terminations. The IP (Type ) Enclosed Combination with Fusible Disconnect and IP (Type ) Enclosed Combination with Circuit Breaker 000 A controllers include a bypass contactor and a Bulletin converter module. Enclosures other than those listed are available; consult your local Rockwell Automation sales office or Allen-Bradley distributor. All Bulletin numbers are supplied with thermal magnetic circuit breakers. 0V AC, 0 Hz Hp Range 0V AC, 0 Hz Controller Current Rating (A) IP0 (Type ) Vented Enclosed Combination Controllers with Fusible Disconnect IP (Type ) Enclosed Combination Controllers with Fusible Disconnect IP0 (Type ) Vented Enclosed Combination Controllers with Circuit Breaker IP (Type ) Enclosed Combination Controllers with Circuit Breaker H-BAHD- H-BJHD- H-BAHD- H-BJHD- -/ H-BAHD-0 H-BJHD-0 H-BAHD-0 H-BJHD-0 0 H-BAHD- H-BJHD- H-BAHD- H-BJHD- H-BAHD- H-BJHD- H-BAHD- H-BJHD- 0 H-BAHD- H-BJHD- H-BAHD- H-BJHD- H-BAHD- H-BJHD- H-BAHD- H-BJHD- 0 H-BAHD- H-BJHD- H-BAHD- H-BJHD- 0 H-BAHD- H-BJHD- H-BAHD- H-BJHD- 0 0 H-B0AHD- H-B0JHD- H-B0AHD- H-B0JHD- 0 0 H-B0AHD- H-B0JHD- H-B0AHD- H-B0JHD- 0 H-B0AHD- H-B0JHD- H-B0AHD- H-B0JHD H-B0AHD-0 H-B0JHD-0 H-B0AHD-0 H-B0JHD-0 0 H-B0AHD- H-B0JHD- H-B0AHD- H-B0JHD H-B00AHD- H-B00JHD- H-B00AHD- H-B00JHD H-B0AHD- H-B0JHD- H-B0AHD- H-B0JHD- 0 0 H-B0AHD- H-B0JHD- H-B0AHD- H-B0JHD H-B0AHD- H-B0JHD- H-B0AHD- H-B0JHD H-B000AHD- H-B000JHD- H-B000AHD- H-B000JHD- Hp Range Controller Current Rating (A) IP0 (Type ) Vented Enclosed Combination Controllers with Fusible Disconnect IP (Type ) Enclosed Combination Controllers with Fusible Disconnect IP0 (Type ) Vented Enclosed Combination Controllers with Circuit Breaker IP (Type ) Enclosed Combination Controllers with Circuit Breaker -/ H-BAAD-0 H-BJAD-0 H-BAAD-0 H-BJAD-0 0 H-BAAD- H-BJAD- H-BAAD- H-BJAD- H-BAAD- H-BJAD- H-BAAD- H-BJAD- 0 H-BAAD- H-BJAD- H-BAAD- H-BJAD- H-BAAD- H-BJAD- H-BAAD- H-BJAD- 0 H-BAAD- H-BJAD- H-BAAD- H-BJAD- 0 H-BAAD- H-BJAD- H-BAAD- H-BJAD- 0 H-BAAD- H-BJAD- H-BAAD- H-BJAD- 0 0 H-B0AAD- H-B0JAD- H-B0AAD- H-B0JAD- 0 H-B0AAD- H-B0JAD- H-B0AAD- H-B0JAD H-B0AAD-0 H-B0JAD-0 H-B0AAD-0 H-B0JAD-0 0 H-B0AAD- H-B0JAD- H-B0AAD- H-B0JAD- 0 0 H-B0AAD- H-B0JAD- H-B0AAD- H-B0JAD H-B00AAD- H-B00JAD- H-B00AAD- H-B00JAD- 0 0 H-B0AAD- H-B0JAD- H-B0AAD- H-B0JAD H-B0AAD- H-B0JAD- H-B0AAD- H-B0JAD- 0 0 H-B0AAD- H-B0JAD- H-B0AAD- H-B0JAD H-B000AAD- H-B000JAD- H-B000AAD- H-B000JAD- The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Rockwell Automation sales office or Allen-Bradley distributor. Includes internal circulating fan rather than enclosure ventilation. Supplied without bypass contactor or converter module. 0 -

7 Product Selection, Continued 0 0V AC, 0 Hz Hp Range V AC, 0 Hz Hp Range Controller Current Rating (A) Controller Current Rating (A) IP0 (Type ) Vented Enclosed Combination Controllers with Fusible Disconnect IP0 (Type ) Vented Enclosed Combination Controllers with Fusible Disconnect IP (Type ) Enclosed Combination Controllers with Fusible Disconnect IP (Type ) Enclosed Combination Controllers with Fusible Disconnect IP0 (Type ) Vented Enclosed Combination Controllers with Circuit Breaker IP0 (Type ) Vented Enclosed Combination Controllers with Circuit Breaker IP (Type ) Enclosed Combination Controllers with Circuit Breaker H-BABD- H-BJBD- H-BABD- H-BJBD- 0 H-BABD- H-BJBD- H-BABD- H-BJBD- H-BABD- H-BJBD- H-BABD- H-BJBD- 0 H-BABD- H-BJBD- H-BABD- H-BJBD- 0 H-BABD- H-BJBD- H-BABD- H-BJBD- 0 H-BABD- H-BJBD- H-BABD- H-BJBD- 0 H-BABD- H-BJBD- H-BABD- H-BJBD- H-BABD- H-BJBD- H-BABD- H-BJBD- 00 H-BABD-0 H-BJBD-0 H-BABD-0 H-BJBD-0 0 H-B0ABD- H-B0JBD- H-B0ABD- H-B0JBD- 0 0 H-B0ABD- H-B0JBD- H-B0ABD- H-B0JBD H-B0ABD- H-B0JBD- H-B0ABD- H-B0JBD- 0 0 H-B0ABD- H-B0JBD- H-B0ABD- H-B0JBD H-B0ABD- H-B0JBD- H-B0ABD- H-B0JBD H-B00ABD- H-B00JBD- H-B00ABD- H-B00JBD H-B00ABD- H-B00JBD- H-B00ABD- H-B00JBD- 0 0 H-B0ABD-0 H-B0JBD-0 H-B0ABD-0 H-B0JBD H-B0ABD- H-B0JBD- H-B0ABD- H-B0JBD H-B0ABD- H-B0JBD- H-B0ABD- H-B0JBD H-B0ABD- H-B0JBD- H-B0ABD- H-B0JBD H-B000ABD- H-B000JBD- H-B000ABD- H-B000JBD- IP (Type ) Enclosed Combination Controllers with Circuit Breaker 0 H-BACD- H-BJCD- H-BACD- H-BJCD- H-BACD- H-BJCD- H-BACD- H-BJCD- 0 H-BACD- H-BJCD- H-BACD- H-BJCD- 0 H-BACD- H-BJCD- H-BACD- H-BJCD- 0 H-BACD- H-BJCD- H-BACD- H-BJCD- 0 H-BACD- H-BJCD- H-BACD- H-BJCD- H-BACD- H-BJCD- H-BACD- H-BJCD- 00 H-BACD-0 H-BJCD-0 H-BACD-0 H-BJCD-0 H-BACD- H-BJCD- H-BACD- H-BJCD- 0 0 H-B0ACD- H-B0JCD- H-B0ACD- H-B0JCD H-B0ACD- H-B0JCD- H-B0ACD- H-B0JCD- 0 0 H-B0ACD- H-B0JCD- H-B0ACD- H-B0JCD H-B0ACD- H-B0JCD- H-B0ACD- H-B0JCD- 0 0 H-B0ACD- H-B0JCD- H-B0ACD- H-B0JCD H-B00ACD- H-B00JCD- H-B00ACD- H-B00JCD H-B00ACD-0 H-B00JCD-0 H-B00ACD-0 H-B00JCD H-B00ACD- H-B00JCD- H-B00ACD- H-B00JCD H-B0ACD- H-B0JCD- H-B0ACD- H-B0JCD H-B0ACD- H-B0JCD- H-B0ACD- H-B0JCD H-B0ACD- H-B0JCD- H-B0ACD- H-B0JCD H-B000ACD- H-B000JCD- H-B000ACD- H-B000JCD- The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local Rockwell Automation sales office or Allen-Bradley distributor. Includes internal circulating fan rather than enclosure ventilation. Supplied without bypass contactor or converter module. -

8 Options Open Type Options (only one selection allowed) Option Modification Soft Stop Provides a ramp down time of 0 0 s for applications which require an extended coast-to-rest. A Pump Control Preset Slow Speed SMB Smart Motor Braking Accu-Stop Slow Speed with Braking Add the designated letter to the end of the cat. no. Example: To add the Pump Control option: 0-BNBDB. Enclosed Options Option Modification Soft Stop Provides a ramp down time of 0 0 s for applications that require an extended coast-to-rest. -A Pump Control Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from 0 0 s and stopping time is adjustable from 0 0 s. -B Provides a microprocessor-based braking system that applies -phase braking current to SMB Smart Motor Braking a standard squirrel-cage induction motor. The strength of the braking current is adjustable 000 A -D from 0 00% of the motor's full-load current rating. Start-Stop Push Button - Start-Stop Push Button with HOA Selector Switch -F Push Buttons Soft Stop Push Button -XA Pump Stop Push Button -XB Brake Push Button -XD Selector Switch Hand-Off-Auto Selector Switch - SMC-Off-Bypass Selector Switch -B Pilot Light Transformer Pilot Light (Red or Green Lens) -_ Push-To-Test Pilot Light (Red Lens) -_ Control Circuit Transformer Control Circuit Transformer (fused primary and secondary) -P for A unit for A unit for A unit for A unit for 0 A unit SCR Fusing for 0 A unit -SCR for 0 A unit for 00 A unit for 0 0 A unit for 0 A unit for 000 A unit Programmer Only (Type ) -HAP Door-Mounted Human Interface Module Communication Module Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from 0 0 s, and stopping time is adjustable from 0 0 s. Provides preset slow speeds for positioning or alignment applications. Preset speeds can be selected at either % or % of rated motor speed, with adjustable slow speed current from 0 0% of full-load motor current. Provides a microprocessor-based braking system that applies -phase braking current to a standard squirrel-cage induction motor. The strength of the braking current is adjustable from 0 00% of the motor s full-load current rating. Provides stopping control for general positioning or to minimize jogging to stop. A -phase braking current is applied to the motor (adjustable from 0 00% of full-load current) until it reaches a preset slow speed (either % or % of rated motor speed). The motor is held at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Slow speed current is adjustable from 0 0% of full-load current. Provides a preset slow speed for positioning or alignment applications. Preset speeds can be selected at either % or % of rated motor speed, with adjustable slow speed current from 0 0% of full-load current. Provides a microprocessor-based braking system that applies -phase braking current to a standard squirrel-cage induction motor. The strength of the braking current is adjustable from 0 00% of full-load motor current. Programmer Only (Type /) Digital Contral Panel (Type ) Digital Control Panel (Type /) Remote I/O RS-//, DH DeviceNet Network Enhanced DeviceNet ControlNet Add the designated letter to the end of the For example, to add the pump control option H-B0JBDB-. Option push buttons are available only when the corresponding option module is selected. For example, 0-AJBDA-XA. Specify pilot light lens color. Options: Red, Green. B C D E F -HJP -HA -HJ -GD -GD -GK -GU -CN 0 -

9 Options, Continued Enclosed Options, Continued Option Protective Module Auxiliary Contacts Unwired Control Relays Disconnect Auxiliary Circuit Breaker Disconnect Auxilary Service Entrance Label Modification 0V Line Side Protective Module A 0V Line Side Protective Module 0 A 00V Line Side Protective Module A -L 00V Line Side Protective Module 0 A 0V Load Side Protective Module A 0V Load Side Protective Module 0 A 00V Load Side Protective Module A -M 00V Load Side Protective Module 0 A 0V Both Line and Load Side Protective Module A 0V Both Line and Load Side Protective Module 0 A 00V Both Line and Load Side Protective Module A -B 00V Both Line and Load Side Protective Module 0 A N.O. auxiliary contacts for 0 A N.O. auxiliary contacts for A -0 N.C. auxiliary contacts for 0 A N.C. auxiliary contacts for A - N.O and N.C. auxiliary contacts for 0 A N.O. and N.C. auxiliary contacts for A -0 Bulletin 00CF -pole relay N.O. and N.C. -F Bulletin 00CF -pole relay N.O. and N.C. -F Bulletin 00CF -pole relay N.O. -F0 N.O. disconnect auxiliary mounted on operating mechanism - N.C. disconnect auxiliary mounted on operating mechanism - Internal N.O. circuit breaker auxiliary -X Internal N.C. circuit breaker auxiiary -X Service Entrance Label 0 A A -SEL UL Label UL Label -UL NEMA Bypass for A unit NEMA Bypass for 0 A unit NEMA Bypass Contactor NEMA Bypass for 0 A unit -NB NEMA Bypass for 0 A unit NEMA Bypass for 00 A unit NEMA Isolation for A unit NEMA Isolation for 0 A unit NEMA Isolation NEMA Isolation for 0 A unit Contactor NEMA Isolation for 0 A unit -NI NEMA Isolation for 00 A unit Line and Load Side Protective Modules are standard on A units. Available only with enclosed, and devices with bypass contactor. Maximum of four () auxiliary contacts. Thermal overload for enclosed controllers only. Overload is standard on Bulletins and. Instantaneous auxiliary contacts on Bulletin 00CF relays are non-convertible. Available only with Bulletin and devices. Maximum of two () disconnect auxiliaries. Available only with Bulletin devices. Maximum of two () disconnect auxiliaries. Order to be released to manufacturing upon release of signed print approval drawings. 0, 0, 0, and 000 A units currently use a NEMA contactor. 0 -

10 Accessories Accessories Protective Modules Current Rating (A) Field Modification 0 0 V Protective Module (Field Installed) 0-N 00 V Protective Module (Field Installed) 0-N 0 V Protective Module (Field Installed) 0-NL 00 V Protective Module (Field Installed) 0-NL The same protective module mounts on the line or load side of the SMC Dialog Plus Controller. For applications requiring both line and load side protection, two protective modules must be ordered. Surge protection is provided as standard on A units Terminal Lug Kits ( 000 A) Lugs are supplied with SMC. IEC Terminal Covers Current Rating (A) Wire Size Total No. of Terminal Lugs Possible Each Side Line Side Load Side # 0 MCM AWG mm 0 mm # 00 MCM AWG mm 0 mm Pkg. Quantity -LF -LG () /0 00 MCM AWG 0 mm 0 mm -LJ IEC line- or load-side terminal covers for A devices (includes line and load termination covers) Field Modification 0-NT 0 IEC line- or load-side terminal covers for 0 0 A devices (includes line and load termination covers) 0-NT -

11 Accessories, Continued Degree of Protection Door Mount Bezel Kit IP0 (Type ) 0-DMA 0-HAP Programmer Only IP0 (Type ) 0-HAP Human Interface Module Programmer Only IP (Type /) with Bezel 0-HJP 0-HA Analog Control Panel IP0 (Type ) 0-HA 0-HA Communication Cable 0-C0 Digital Control Panel IP0 (Type ) 0-HA Digital Control Panel IP (Type /) with Bezel 0-HJ For Use With 0. m 0-C0 m Human Interface 0-C0 Communication Module and Male-Male Cable m Communication 0-C0 Modules m 0-C0 Communication Module Single Point Remote I/O RS-/RS-/RS-/DF, or DH (Series B) ControlNet DeviceNet Network SMC Dialog Plus 0-GD 0-GD 0-CN 0-GK 0 Communication Module 0-GD Flex I/O SCANport Module Flex I/O Terminal Base Enhanced DeviceNet SMC Dialog Plus 0-GU 0-FB 0-FM Cat No. 0-SM Flex I/O Module 0-FM Communication Option Kits SLC Communication Module 0-SM Start, Stop, and Jog buttons are the only active controls when used with the SMC Dialog Plus Controller. Requires Type Door Mount Bezel Kit. Separately powered 0/0V AC. Each Flex I/O SCANport Module requires () 0-FB and () 0-FM. Requires a Communication Option Cable ( 0-C0/C0/C0/C0) to be functional. These units are not acceptable for NEMA Type door mounting or UL Type X outdoor only. -0

12 Accessories, Continued/Specifications Converter Modules Motor Full Load Current Range (A). 0 A -MCM0 -MCM0 00 A -MCM0 0 A -MCM0 -MCM0 Connection Cable (Replacement) Bul. -P to Bul. -MCM connection -MCA Fanning Strip for Bulletin Converter Modules 0-NFS 0-NFS Must be used with fanning strip 0-NFS. Specifications Standard Features Optional Features M connections Set of x x 0 mm (/ x / x -/ in.) ( A max.) Universally applicable Weight: 0 g -MVM Functional Design Specifications The SMC Dialog Plus Controller can be wired with or without an isolation contactor. Bypass contactors can Power Wiring Installation be employed after the controller has brought the motor to full speed. Control Wiring - and -wire control for a wide variety of applications. Keypad The SMC Dialog Plus Controller is configured with the front keypad and backlit LCD display. Setup Parameter values can be downloaded to the SMC Dialog Plus Controller with DriveTools programming Software software and the 0-GD communication module. Communications One serial port provided for connection to optional human interface and communication modules. Starting Modes Soft start with selectable kickstart, current limit, dual ramp, and full voltage in one unit. Protection and Diagnostics Power loss, line fault, voltage unbalance, excessive starts/hour, phase reversal, undervoltage, overvoltage, controller temp, stall, jam, open gate, overload, underload, communication fault. Metering Amps, volts, kw, kwh, elapsed time, power factor, motor thermal capacity usage. Status Indication Stopped, ramping, stopping, at speed, and fault. Auxiliary Contacts () Single-pole double-throw contact programmable as normal or up-to-speed; one programmable as normal or fault. Soft Stop Extended coast-to-rest to minimize load shifting. Ramp down time is adjustable from 0 0 s. Pump Control Helps reduce fluid surges in centrifugal pumping systems during starting and stopping period. Starting time is adjustable from 0 0 s. Stopping time is adjustable from 0 0 s. Preset Slow Speed Enables the operator to position material. The preset slow speed can be set for low (% of base speed), high (% of base speed), reverse low (0% of base speed) or reverse high (0% of base speed). SMB Smart Motor Braking Provides motor braking without additional equipment for applications that require the motor to stop quickly. Braking current is adjustable from 0 00% of the motor s full load current rating. Accu-Stop/Slow Speed with Braking Combines Smart Motor Braking and Preset Slow Speed. Braking current is adjustable from 0 00% of full-load current. Slow speed can be set for either Low (% of base speed) or High (% of base speed). 0 -

13 Specifications, Continued 0 Power Circuit Short-Circuit Protection Control Circuit Power Requirements Rated Operation Voltage Electrical Ratings UL/CSA/NEMA 00 0V AC 00 00V AC ( %, +0%) IEC 00 V 00 00V Rated Insulation Voltage N/A 00V Rated Impulse Voltage N/A 000V Dielectric Withstand 00V AC 00V Repetitive Peak Inverse Voltage Rating 00 0V AC: 00V 00 00V AC: 00V 00 V: 00V 00 00V: 00V Operating Frequency 0/0 Hz 0/0 Hz Utilization Category MG AC-a Protection Against Electrical Shock N/A IP00 (open device) DV/DT Protection RC Snubber Network Metal Oxide Varistors: Transient Protection 0 0 A 0 0V, A 00 00V, A SCPD Performance Type SCPD List Maximum Fuse or Circuit Breaker (A): Device Operational Current Rating (A) Rated Operational Voltage 00 0V AC V AC V DC 00 0V V V DC Rated Insulation Voltage N/A 0V Rated Impulse Voltage N/A 000V Dielectric Withstand 00V AC 000V Operating Frequency 0/0 Hz 0/0 Hz Protection Against Electric Shock N/A IP0 Control Module 0 VA VA VA 0 VA Heatsink Fan(s) (A) 0 VA 0 VA 00 VA 0 0 VA 0 0 VA 0 0 VA VA For devices rated 00 A, heatsink fans can be powered by either 0/0V AC or 0/0V AC. For devices rated A, heatsink fans can only be powered by 0/0V AC. -

14 Specifications, Continued Electrical Ratings, Continued UL/CSA/NEMA IEC Maximum Heat 0 0 Controller Dissipation 0 Rating (A) (Watts) Rated Operation Voltage 0V AC 0V Rated Insulation Voltage N/A 0V Dielectric Withstand 00V AC 000V Auxiliary Operating Frequency 0/0 Hz 0/0 Hz Contacts Utilization Category B00 (terminals ) C00 (terminals 0) C00 (terminals 0) AC- SCPD Performance Type SCPD List Class CC 000 A Available Fault Current Environmental Operating Temperature Range 0 +0 C ( F) (open) 0 +0 C ( 0 F) (enclosed) Storage and Transportation Temperature Range 0 + C 000 m (0 ft) Humidity % (non-condensing) Pollution Degree Mechanical Resistance to Vibration Resistance to Shock Construction Terminals EMC Emission Levels EMC Immunity Levels Overload Characteristics Operational Non-Operational Operational Non-Operational Power Poles Control Modules Metal Parts Thermoset Moldings Heatsink hockey puck thyristor.0 G Peak, 0.00 in. displacement. G, 0.0 in. displacement G 0 G A A Thermoset and Thermoplastic Moldings Anodized Aluminum, Plated Brass, Copper, or Painted Steel A.0 mm hole with clamp screw and A One. mm (0. in.) diameter hole each Power 0 0 A One 0. mm (0. in.) diameter hole each Terminals 00 A Two. mm (0. in.) diameter holes each 0 and 0 A Three. mm (0. in.) diameter holes each 0 and 000 A Six. mm (0. in.) diameter holes each Power Terminal Markings NEMA, CENELEC EN0 0 Control Terminals M. x 0. Pozidriv screw with self-lifting clamp plate Other Conducted Radio Frequency Emissions Radiated Emissions Electrostatic Discharge Class A Class A kv Air Discharge Radio Frequency Electromagnetic Field Per IEC -- Fast Transient Per IEC -- Surge Transient Per IEC -- Current Range.0. A Trip Classes 0,, 0, and 0 Trip Current Rating 0% of Motor FLC Number of Poles 0 -

15 Specifications, Continued/Approximate Dimensions 0 Fuse Clip Sizing and Type for Fusible Combination Controllers 0V Fuse Clip Size/Type Fuse Size Range [A] 0 A/Class J A/Class J 0 0 A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class L A/Class L A/Class L A/Class L A/Class L A/Class L 0 00 Consult NEC Handbook for proper fuse sizing guidelines. Optional fuse clip sizes and types are available upon request. Consult your local Rockwell Automation sales office or Allen-Bradley distributor. Αππροξιματε Διμενσιονσ Approximate Dimensions and Shipping Weights Open Type Controllers Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes. Circuit Breaker Sizes and Rating Plug Sizes Interrupting Rating in 0V Circuit Breaker Size [A]/ Rating Plug Size [A] Symmetrical 0V 0/ / / / / / / / / 000 0/ / / / / / / / / / / / Controller Rating [A] Height Width Depth Weight (.0) 0 (.) 0 (.) (.) (.) 0 (.0) 0 (.0) 0 (.0) (.) (0.0) (.0) (.) (.) (.) (.) (0.) (0.) (0.) 0 (0.00) (.00) For higher interrupting ratings, consult your local Rockwell Automation sales office or Allen-Bradley distributor. (.) (.) (.) (0.0) (0.0) (.) (.) (.) (.) 0 (.). kg (0 lbs). kg ( lbs). kg ( lbs) 0. kg ( lbs). kg ( lbs) kg ( lbs) 0 kg ( lbs) 0 kg ( lbs) 0. kg (0 lbs). kg (0 lbs) -

16 Approximate Dimensions, Continued Enclosed Type Controllers Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes. All dimensions are subject to change. Factory-installed options may affect enclosure size requirements. Exact dimensions can be obtained after order entry. Consult your local Rockwell Automation sales office or Allen-Bradley distributor. Controller Rating [A] A J IP0 (Type ) IP (Type ) IP (Type ) B Height A Width C Depth B Height A Width C Depth B Height A Width C Depth Non-Combination Controller 0 () 0 () () 0 () 0 () () 0 () 0 () () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () () (0) () () (0) () () (0) () 0 () (0) () () (0) () () (0) () 0 () (0) () () () () () () () 0 () () () (0) () () (0) () () 00 (0) () () (0) () 0 (0) (0) 0 () (0) 0 (0) () 0 (0) (0) (0) 0 (0) (0) (0) 0 (0) 0 (0) () 0 (0) (0) (0) 0 (0) (0) (0) 0 (0) 0 (0) () 0 (0) (0) (0) 0 (0) (0) (0) 0 (0) 000 (0) () 0 (0) (0) (0) 0 (0) (0) (0) 0 (0) Combination Controllers with Fusible Disconnect (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0 A Disconnect) (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (00 A Disconnect) () (0) () () (0) () () (0) () () (0) () () (0) () () (0) () () (0) () () (0) () () (0) () 0 () () () () () () () () () 0 () () () () () () () () () 0 (0) () () (0) () () (0) () () 00 (00 A Disconnect) () 0 (0) () () 0 (0) () () 0 (0) () 00 (00 A Disconnect) (0) () 0 (0) (0) 0 () 0 (0) (0) () 0 (0) 0 (0) () 0 (0) (0) () 0 (0) (0) () 0 (0) 0 (0) () 0 (0) (0) () 0 (0) (0) () 0 (0) 0 (0) () 0 (0) (0) () 0 (0) (0) () 0 (0) 000 (0) () 0 (0) (0) () 0 (0) (0) () 0 (0) Combination Controllers with Circuit Breaker (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () (0) 0 () 0 () () (0) () () (0) () () (0) () () (0) () () (0) () () (0) () 0 () () () () () () () () () 0 () () () () () () () () () 0 (0) () () (0) () () (0) () () 00 (0) 0 () (0) (0) 0 () (0) (0) 0 () (0) 0 (0) () 0 (0) (0) (0) 0 (0) (0) (0) 0 (0) 0 (0) () 0 (0) (0) (0) 0 (0) (0) (0) 0 (0) 0 (0) () 0 (0) (0) () 0 (0) (0) () 0 (0) 000 (0) () 0 (0) (0) () 0 (0) (0) () 0 (0) 0 -

17 Bulletin STC Starting Torque Controller Overview/Catalog Number Explanation/Product Selection Bulletin Smart Motor Controllers STC Starting Torque Controller The STC Starting Torque Controller is a compact, simple-to-use, solidstate controller designed for low horsepower squirrel-cage induction motors. It is intended to relieve the starting torque surge encountered in typical across-the-line starting. This will allow for smoother starts and decreased equipment downtime due to shock and vibration problems. The STC Controller is available in three current rated sizes:,, and A. It is offered in four voltage ranges: 00 0, 00 0, 0 0, and 00 V, 0/0 Hz. The STC Controller is intended to operate in conjunction with an electromechanical motor starter. A ratings Reduces starting torque surges Table of Contents Specifications... - Approximate Dimensions... - Standards Compliance UL 0 CSA C. No. EN/IEC 0- EN/IEC 0-- Certifications culus Listed (Open Type) (File No. E, Guides NMFT, NMFT) CE Marked (Open Type) per EMC and Low Voltage Directive Explanation A N B a b c d a Bulletin Number Solid-State Controller A A A b Controller Rating A,. 0V AC A, 0 0V AC A, 0V AC N c Enclosure Type Open A B C L d Input Line Voltage 00 0V, 0/0 Hz 0 0V, 0/0 Hz 00 V, 0/0 Hz 00 0V, 0/0 Hz 0 Single-Phase Selection Open Type Current Rating [A] kw Hp 0 0V AC, 0/0 Hz 0. / -ANL. -ANL. -/ -ANL 00 0V AC, 0/0 Hz. -/ -ANA. -ANA -ANA Three-Phase Selection Open Type Current Rating [A] kw Hp 00V AC, 0 Hz -ANA. -ANA -ANA 0V AC, 0/0 Hz. -ANA -ANA. -/ -ANA 0 0V AC, 0/0 Hz -/ -ANB. 0 -ANB -ANB 00 V AC, 0/0 Hz. 0 -ANC. 0 -ANC 0 -ANC -

18 Bulletin STC Starting Torque Controller Specifications Typical Across-the-Line Response The figure above shows how starting torque surge during motor starting can cause damage to the motor and to driver equipment. STC Response The figure above shows how the STC controller is effective in decreasing the magnitude of starting torque surges. Electrical Ratings -A -A -A Rated Operating Current [A] Maximum Heat Dissipation [W] Power Section Back-to-back SCR(s) Rated Operational Voltage (+0%, %) 00 0, 00 0V AC, 0/0 Hz, -phase, or 00 0, 0 0, 00 V AC, 0/0 Hz, -phase Cable Size Power Terminals. mm ( AWG) Thermal Capacity IEC (S), NEMA MG Electrical Design Specifications/Test Requirements Repetitive Peak Inverse Voltage Rating 00V up to 0V Line 00V up to 00V Line Selectable Start Times Selectable Initial Torque Settings Noise and RF Immunity DV/DT Protection Vibration Shock Construction Terminals Standard Features Temperature Altitude Humidity Power Poles Control Metal Parts Power Terminals Power Terminals Markings Setup Starting 0.. s 0 0% Locked Rotor Torque Surge Transient Peak 00V. Showering Arc 00V RC Snubber Network Mechanical Design Specifications/Test Requirements. G for 0 min 0 G for ms High-temperature thermoplastic moldings Thermoplastic moldings Anodized aluminum, plated brass or copper.0 mm hole with clamping plate CENELEC EN0 0, NEMA Functional Design Specification Wiring Configuring The STC controller is wired in series with a motor starter. The STC controller is configured with rotary digital switches. From an initial torque setting, the STC controller increases the voltage gradually during the acceleration period until full voltage is achieved. Running Protection Motor overload protection is provided by the overload relay as part of the motor starter. Environmental Operating Storage 0 +0 C ( F) 0 + C ( 0 + F) 000 m (0 ft) % RH (non-condensing) 0 -

19 Bulletin STC Starting Torque Controller Approximate Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. A Controller A Controller Open Type 0 Controller A A A A Width (-/) (-/) (-/) B Height (-/) () 0 (-/) C Depth D E F G H (-/) 0 (-/) () (/) 0 (-/) 0 (-/) 0 (-/) 0 (-/) 0 (-/) 0 (-/) 0 (-/). (/) (/) (/) 0 (-/). (/) 0 (/) Approx. Ship. Wt. kg (. lbs). kg ( lbs). kg ( lbs) -