152H F480 F BD B 59 8B

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1 ulletin Catalog Number Explanation Open and Non-Combination F F D L a ulletin Number Solid-State Controller F F F F F F F F F F F F F F F F Combination H H F F F F F F F F F F F F F F Enclosed Solid-State Controller with Isolation Contactor b Controller Ratings A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC a ulletin Number Solid-State Controller with Fusible Disconnect Solid-State Controller with Fusible Disconnect and Isolation Contactor Solid-State Controller with Circuit reaker Solid-State Controller with Circuit reaker and Isolation Contactor b Controller Ratings A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC A, V AC a b c d e f g c F J N C Z H A C Enclosure Type NEMA Type / (IP) (Non-Combination Only) NEMA Type (IP) d Open Input Line Voltage Open Type V AC, -phase, and Hz V AC, -phase, and Hz V AC, -phase, and Hz (Open Only, A and above) Non-Combination Enclosed Only V AC, -phase, and Hz V AC, -phase, and Hz V AC, -phase, and Hz V AC, -phase, and Hz D R E A lank D H F F D a b c d e f g c F J HD AD D CD Cat. No. Enclosure Type NEMA Type / (IP) NEMA Type (IP) d Line Voltage, V AC Control Voltage V AC, -phase, and Hz V AC, -phase, and Hz V AC, -phase, and Hz V AC, -phase, and Hz Hp Rating Cat. No. Hp Rating Cat. No. f Horsepower L M e Control Voltage V AC ( A units) V AC/DC ( A units) (Open Only) /V AC ( A units) /V AC ( A units) f Options (Select Only One) Standard Pump Control raking Control g Options (Non-Combination only) (see page - for a full listing) Line-Mounted Protective Module (enclosed only) Load-Mounted Protective Module (enclosed only) Line- and Load-Mounted Protective Modules (enclosed only) Load-side MOVs are not available with Pump and raking options, or on delta-connected motors. MOVs can be field installed for open type units. lank D L M Hp Rating e Control Options Standard Pump Control raking Control g Options (see page - for a full listing) Line-Mounted Protective Module Load-Mounted Protective Module Line- and Load-Mounted Protective Modules Load-side MOVs are not available with Pump and raking options, or when used with insidethe-delta connections. Cat. No. Hp Rating Cat. No. Hp Rating Publication A-CAA-EN-P

2 ulletin Modifications Control Options (open and enclosed) Option Cat. No. Modification Pump Control Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from s, and stopping time is adjustable from s. raking Control Provides Smart Motor raking (SM), Accu-Stop, and Slow Speed with raking. D Enclosed Options Option Cat. No. Modification Start-Stop Push utton - Start-Stop Push utton with H-O-A Selector Switch -F Soft Stop Push utton XA Push uttons Pump Stop Push utton X Slow Speed Push utton XC rake Push utton XD Accu-Stop/Slow Speed Push utton XE Selector Switch Hand-Off-Auto Selector Switch - SMC-Off-ypass Selector Switch - Transformer Pilot Light - Green Power On Indicator -G Pilot Lights Transformer Pilot Light - Red Run Indicator -R Push-to-Test Pilot Light - Red Run Indicator -R Control Circuit Transformer (fused primary and secondary) -P Additional VA Control Circuit Transformer (fused primary and secondary) -PX Control Circuit Transformer VA Control Circuit Transformer (fused primary and secondary) -PK VA Control Circuit Transformer (fused primary and secondary) -PL VA Control Circuit Transformer (fused primary and secondary) -PM V Line Side Protective Module V Line Side Protective Module -L Protective Modules V Load Side Protective Module V Load Side Protective Module -M V oth Line and Load Side Protective Modules V oth Line and Load Side Protective Modules - Human Interface Module Door-mounted, Full Numeric (Type /) -HC RS- -S DeviceNet -D Communication Module Ethernet/IP -E Control Net -C ProfiUS -P Disconnect Auxiliary N.O. disconnect auxiliary mounted on operating mechanism - N.C. disconnect auxiliary mounted on operating mechanism - Circuit reaker Auxiliary Internal N.O. circuit breaker auxiliary -X Internal N.C. circuit breaker auxiliary -X Service Entrance Label Service Entrance Label -SEL Oil Pump Starter ulletin NEMA Size starter and ulletin solid-state overload -OPS Add the designated letter to the end of the cat. no. Example: To add the Pump Control option: Cat. No. -FND or Cat. No. H-FFD-. Option push buttons are available only when the corresponding option module is selected. Example: Cat. No. -FFD-X. ypass contactor and overload are not included with this option. A -N or -P needs to be added to the catalog string to add these devices. Publication A-CAA-EN-P -

ulletin Modifications/Accessories Enclosed Options, Continued Option NEMA ypass Contactor and Overload Relay NEMA Isolation Contactor MCS ypass Contactor and Overload Relay A A A A A A A A A A A A A

Modification -N -NI -P Accessories Protective Modules Protective modules must not be placed on the load side of a device when using an inside-the-delta connection or with Pump, raking, or Linerar

3 ulletin Modifications/Accessories Enclosed Options, Continued Option NEMA ypass Contactor and Overload Relay NEMA Isolation Contactor MCS ypass Contactor and Overload Relay A A A A A A A A A A A A A A A A A A Cat. No. Modification -N -NI -P Accessories Protective Modules Protective modules must not be placed on the load side of a device when using an inside-the-delta connection or with Pump, raking, or Linerar Speed control. Current Rating [A] Field Modification Cat. No. -F V Protective Module -FL -F V Protective Module -FL The same protective module mounts on the line or load side of the SMC Flex. For applications requiring both line and load side protection, two protective modules must be ordered. Terminal Lug Kits ( A) Current Rating [A] Total No. of Line Controller Terminal Lugs Possible Each Side Wire Size Line Side Load Side Pkg. Qty. Cat. No. # MCM AWG mm mm -LF # MCM AWG mm mm -LG / MCM AWG -DL / MCM AWG -DL / MCM AWG -DL / MCM AWG -DL Line and Load terminals are provided as standard on enclosed SMCs. A units have box lugs standard. No additional lugs are required. The A device requires () -DL and () -DL per connection. When a multi-conductor lug is required, refer to the User Manual for appropriate lug catalog number. - Publication A-CAA-EN-P

ulletin Product Overview/Modes of Operation/Features ulletin SMC Flex Smart Motor Controller The SMC Flex controller provides microprocessor controlled starting for standard -phase squirrel-cage

4 ulletin Product Overview/Modes of Operation/Features ulletin SMC Flex Smart Motor Controller The SMC Flex controller provides microprocessor controlled starting for standard -phase squirrel-cage induction or Wye-Delta (-lead) motors. Seven standard modes of operation are available within a single controller. A Range Seven Standard Start Modes Options Include Pump Control and raking Control Features uilt in SCR ypass/run Contactor uilt in Electronic Motor Overload Protection CT on each Phase Metering Standards Compliance UL CSA C. No. EN/IEC - EN/IEC -- Modes of Operation The SMC Flex controller provides the following modes of operation as standard: Soft Start Full Voltage Start Selectable Kickstart Linear Speed Acceleration Current Limit Start Preset Slow Speed Dual Ramp Start Soft Stop DPI Communication LCD Display Keypad Programming Four Programmable Auxiliary Contacts The SMC Flex controller is available for motors rated A; V AC, V AC, or V AC, / Hz. In addition to motors, the SMC Flex controller can be used to control resistive loads. Table of Contents Features... this page Cat. No. Explanation - Product Selection... - Options... - Accessories... - Specifications... - Approx. Dims This catalog product information is based on the minimum information needed to select an SMC soft starter for applications with low starting torque requirements. For product selection involving loads with high starting torque requirements (large fan, rock crusher, chipper, etc.), use of the free tools available from the Rockwell Automation Website is recommended: Note: For detailed information about the different modes of operation, see page -. Certifications culus Listed (Open Type) (File No. E, Guides NMFT, NMFT) CSA Certified (File No. LR ) CE Marked CCC Certified Optional Modes of Operation Pump Control Start and Stop raking Control SM Smart Motor raking Slow Speed with raking Accu-Stop of Features Electronic Motor Overload Protection The SMC Flex controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an It algorithm. When coordinated with the proper short-circuit protection, overload protection is intended to protect the motor, motor controller, and power wiring against overheating caused by excessive overcurrent. The SMC Flex controller meets applicable requirements as a motor overload protective device. The controller s overload protection is programmable, providing the user with flexibility. The overload trip class consists of either OFF,,,, or protection. The trip current is programmed by entering the motor full-load current rating, service factor, and selecting the trip class. Thermal memory is included to accurately model motor operating temperature. Ambient temperature insensitivity is inherent in the electronic design of the overload. Undervoltage Protection The SMC Flex controller s undervoltage protection will halt motor operation if a drop in the incoming line voltage is detected. The undervoltage trip level is adjustable as a percentage of the programmed line voltage, from %. To eliminate nuisance trips, a programmable undervoltage trip delay time of seconds can also be programmed. The line voltage must remain below the undervoltage trip level during the programmed delay time. Overvoltage Protection If a rise in the incoming line voltage is detected, the SMC Flex controller s overvoltage protection will halt motor operation. The overvoltage trip level is adjustable as a percentage of the programmed line voltage, from %. To eliminate nuisance trips, a programmable overvoltage trip delay time of seconds can also be programmed. The line voltage must remain above the overvoltage trip level during the programmed delay time. - Publication A-CAA-EN-P

5 ulletin Specifications Standard Features Optional Features Installation Setup Communications Power Wiring Control Wiring Keypad Software Starting and Stopping Modes Protection and Diagnostics Metering Alarm Contact Status Indication Auxiliary Contacts Pump Control raking Control SM Smart Motor raking Accu-Stop Slow Speed with raking Functional Design Specifications Standard squirrel-cage induction motor or a Wye-Delta, six-lead motor. - and -wire control for a wide variety of applications. Front keypad and backlit LCD display. Parameter values can be downloaded to the SMC-Flex Controller with DriveTools programming software and the Cat. No. -COMM DPI communication module. One DPI provided for connection to optional human interface and communication modules. Soft Start Current Limit Start Dual Ramp Full Voltage Linear Speed Acceleration Preset Slow Speed Soft Stop Power loss, line fault, voltage unbalance, excessive starts/hour, phase reversal, undervoltage, overvoltage, controller temp, stall, jam, open gate, overload, underload, communication fault. Amps, volts, kw, kwh, MW, MWH, elapsed time, power factor, motor thermal capacity usage. Overload, underload, undervoltage, overvoltage, unbalance, jam, stall, and ground fault Stopped, starting, stopping, at speed, alarm, and fault. Four fully programmable contacts as normal/up-to-speed/fault/alarm/network (N.O./N.C.), or external bypass (N.O. only). Helps reduce fluid surges in centrifugal pumping systems during starting and stopping period. Starting time is adjustable from s. Stopping time is adjustable from s. Provides motor braking without additional equipment for applications that require the motor to stop quickly. raking current is adjustable from % of the motor s full-load current rating. Provides controlled position stopping. During stopping, braking torque is applied to the motor until it reaches preset slow speed (% or % of rated speed) and holds the motor at this speed until a stop command is given. raking torque is then applied until the motor reaches zero speed. raking current is programmable from % of full-load current. Used on applications that require slow speed (in the forward direction) for positioning or alignment and also require braking control to stop. Wiring Diagram Line Controller -Phase Input Power ranch Protection SMC-Flex Controller Motor Fan Option Input # Option Input # Stop Start SMC-Flex Control Terminals Aux # PTC Input TACH Input Ground Fault Customer supplied. Aux # Aux # Aux # - Publication A-CAA-EN-P

6 ulletin Specifications Power Circuit Control Circuit Electrical Ratings Device Rating UL/CSA/NEMA IEC V V AC ( %, +%) V Rated Operation Voltage V V AC ( %, +%) V V V AC ( %, +%) V/Y ( %, +%) V V Rated Insulation Voltage V N/A V V V V Rated Impulse Voltage V N/A V V V Dielectric Withstand V V AC V V V V V Repetitive Peak Inverse V V V Voltage Rating V V V Operating Frequency All / Hz Utilization Category A MG AC-:.-: A MG AC-:.-: A IP Protection Against Electrical A N/A IPX (with terminal covers) Shock A IP (open device) DV/DT Protection V & V RC Snubber Network V None Transient Protection V & V Metal Oxide Varistors: Joules V None Rated Operational Voltage A V AC or V AC/DC A /V AC and /V AC Rated Insulation Voltage All N/A V Rated Impulse Voltage All N/A V Dielectric Withstand All V AC V Operating Frequency All / Hz Input onstate voltage minimum V AC,.V DC /.V AC Input onstate current AC / V AC,. V AC/DC Input offstate voltage maximum V AC, V DC / V AC Input offstate input offstate voltage < ma AC, < ma DC V power is only available with V control. Publication A-CAA-EN-P -

7 ulletin Specifications Short-Circuit Protection Electrical Ratings SCPD Performance V Type SCCR List Max. Standard Max. Standard Max. Standard Max. Circuit Available Fault Fuse [A] Available Fault reaker [A] Line Device Operational Current Rating [A] Delta Device Operational Current Rating [A] Max. High Fault ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka Max. Fuse [A]. ka ka ka. ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka ka SCPD Performance V Type SCCR List Device Max. Ampere Tested North Max. Ampere Tested Max. Standard Available Fault Rating American Style European Style ka AURDxxx, gr xxx,urdxxx ka AURDxxx, gr xxx,urdxxx ka AURDxxx, gr xxx,urdxxx ka AURDxxx, gr xxx,urdxxx Maximum FLC ka AURDxxx, gr xxx,urdxxx ka AURDxxx, gr xxx,urdxxx ka ADxxx URD xxx AURDxxx,URDxxx ka AURDxxx,URDxxx ka AURDxxx,URDxxx ka Two fuses in parallel Two fuses in parallel AURDxxx,URDxxx ka Two fuses in parallel Two fuses in parallel AURDxxx,URDxxx Consult local codes for proper sizing of short circuit protection. Non-time delay fuses (K V (. A) devices; Class L V ( A) devices). High capacity fault rating when used with time delay class CC, J, or L fuses. Type performance/protection indicates that, under a short-circuit condition, the fused or circuit breaker-protected starter shall cause no danger to persons or installation but may not be suitable for further service without repair or replacement. For short-circuit current rating (SCCR) for enclosed panel with external bypass or isolation contactor, see the Industrial Controls catalog website:. - Publication A-CAA-EN-P

8 ulletin Specifications Power Requirements Steady State Heat Dissipation with Control and Fan Power (Watts) Auxiliary Contacts / (Aux #) / (Aux #) / (Aux #) / (Aux #) PTC Input Ratings Tach Input Electrical Ratings V AC Transformer VA V AC Transformer VA Inrush Current A Inrush Time ms Control Module A Transient Watts W V DC Transient Time ms Steady State Watts W Minimum Allen-radley Power Supply -XLPE A VA (recommended VA) A, VA Heatsink Fan(s) A, VA A, VA A, VA Controller Rating [A] Type of Control Circuit Electromagnetic relay Number of Contacts Type of Contacts programmable N.O./N.C. Type of Current AC Rated Operational Current V AC,. V AC Conventional Thermal CurrentI th AC/DC A Make/reak VA / Utilization Category AC-/DC Response Resistance Ω ± Ω Reset Resistance Ω ± Ω Short-Circuit Trip Resistance Ω ± Ω Max. Voltage at PTC Terminals (R PTC = kω) <.V Max. Voltage at PTC Terminals (R PTC = open) V Max. No. of Sensors. Max. Cold Resistance of PTC Sensor Chain Ω Response Time ms V DC,.V DC = % Speed Heatsink fans can be powered by either /V AC or /V AC. Publication A-CAA-EN-P -

9 ulletin Specifications Environmental Operating Temperature Range - + C ( + F) (open) - + C ( + F) (enclosed) Storage and Transportation Temperature Range - + C (- F) Altitude m ( ft) Humidity % (non-condensing) Pollution Degree Resistance to Vibration Resistance to Shock Construction Terminals EMC Emission Levels EMC Immunity Levels Overload Characteristics Certifications Mechanical Operational All. G Peak,. mm (. in.) displacement Non-Operational A. G Peak,. mm (. in.) displacement A. G Peak,. mm (. in.) displacement A G Operational A. G A G A G Non-Operational A G A G Power Poles A Heatsink thyristor modular design Power Poles A Heatsink hockey puck thyristor modular design Control Modules Thermoset and Thermoplastic Moldings Metal Parts Plated rass, Copper, or Painted Steel Cable size Line Upper. mm ( / AWG) Line Lower.. mm ( AWG) A Load Upper. mm ( AWG) Load Lower.. mm ( AWG) Tightening torque. N m ( lb.-in.) Power Terminals Wire strip length mm (.. in.) A One M x. diameter hole per power pole A Two M x. diameter holes per power pole A Two M x. diameter holes per power pole A Two. mm (. in.) diameter holes per power pole Power Terminal Markings NEMA, CENELEC EN Control Terminals M screw clamp Clamping yoke connection Other Conducted Radio Frequency Emissions Class A Radiated Emissions Class A Electrostatic Discharge kv Air Discharge Radio Frequency Electromagnetic Field Per EN/IEC -- Fast Transient Per EN/IEC -- Surge Transient Per EN/IEC -- Line Delta Current Range [A] Trip Classes Trip Current Rating Number of Poles Open-Type Controllers,,, and % of Motor FLC CE Marked Per Low Voltage Directive //EEC, //EEC UL Listed (File No. E) - Publication A-CAA-EN-P

10 ulletin Approximate Dimensions Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes. Approximate Dimensions and Shipping Weights Open Type Controllers Rating [A] Height Width Depth Weight (.). (.) (.) (.) Enclosed-Type Line-Connected Controllers Factory-installed options may affect enclosure size requirements. Exact dimensions can be obtained after order entry. Please consult your local Rockwell Automation sales office or Allen-radley distributor. A. (.). (.) (.). (.) (.) (.). (.). (.) D (.). (.). (.). (.). (.). (.) C. kg (. lbs). kg ( lbs).. kg ( lbs).. kg ( lbs) kg ( lbs) kg ( lbs) A D E C E F F Figure Wall-Mount Figure Wall-Mount C LIFTING ANGLE C A Figure Floor-Mount A Figure Floor-Mount Publication A-CAA-EN-P -

11 ulletin Approximate Dimensions Controller Rating [A] ulletin With Option H,H,, Assumed line voltage to be V AC. Different voltage may necessitate a bigger enclosure size. Consult your local Rockwell Automation sales office or Allen-radley distributor. Hp max. V AC, V V AC, V - H,H,, Dimension Figure No. Publication A-CAA-EN-P Dimensions in inches (mm) A (Width) (Height) C (Depth) D (Mtg. Dim.) E (Mtg. Dim.) F (Mtg. Dim.) SMC-Flex Combination Controller () () (). (). (). () P,N,NI,_ () () (). (). () H, () () (). (). () P, _ () () (). (). (). () NI, N () () (). (). () () () (). (). () H, H, _ () () (). (). (). () H, () () (). (). () H,,,H NI, N () () (). (). (), H () () (). (). (),H () () (). (). () H, H, _ () () (). (). (). () P () () (). (). () H P, _ () () (). (). (), H, P,N,NI () () (). (). () H,H () () (). (). () _ () () (). (). (). () H,,H, P, N,NI () () (). (). () H,H () () (). (). () _ () () (). (). (). () H,,H, P, N,NI () () (). (). () H,H () () (). (). () _ () () (). (). (). (),,H,H P, N,NI () () (). (). () H,H () () (). (). () _ () () (). (). (). (),,H,H P, N,NI () () (). (). () H () () (). (). () _ () () (). (). (). () P,N () () (). (). () () () (). (). () H, () () (). (). (). () _ () () (). (). (),,H N,NI () () () H () () (). (). () _ () () (). (). (). () P () () (). (). () () () (). (). () H, () () (). (). (). () H _ () () (). (). () H,,,H N,NI () () () H () () (). (). () _ () () (). (). (). () H, P,NI () () (). (). () H () () (). (). (). () P () () (). (). () N () () () (). () () H. P,N,NI () () () P,N,NI,_ () () () H, P,N,NI (). () () (). () (),H,,H N (). () () H (). () () P (). () (),H (). () () (). () (),H P,NI (). () (),H,,H N (). () (),H (). () ()

12 ulletin Approximate Dimensions Controller Rating [A] ulletin With Option Dimension Figure No. Dimensions in inches (mm) A (Width) (Height) C (Depth) D (Mtg. Dim.) E (Mtg. Dim.) F (Mtg. Dim.) Non-Combination Controller () () (). (). () _ () () (). (). () P () () (). (). (). (), N,NI () () (). (). () N,P_ () () (). (). () () () (). (). () () () (). (). () P () () (). (). (). () _ () () (). (). () N () () (). (). (), NI () () (). (). () () () (). (). () () () (). (). () P () () (). (). (). () N () () (). (). () _ () () (). (). (), N,NI,P_ () () (). (). () () () (). (). () P () () (). (). () N () () (). (). (). () () () (). (). () N,NI () () (). (). () () () (). (). () P () () (). (). () () () (). (). (). () N () () (). (). () N,NI () () (). (). () () () (). (). (). (), N,NI,P,_ () () (). (). () () () (). (). (). (), N,NI,P,_ () () (). (). () N,NI,P,_ () () (). (). (). () N,NI,P,_ () () (). (). () N,NI,P,_ () () (). (). (). () N,NI,P,_ () () (). (). () () () (). (). (). (), P,N,NI () () (). (). () (). () () P,N (). () () (). () () N (). () () (). () () P,N (). () () (). () () N (). () () Extra capacity transformer may require a larger enclosure; consult your local Rockwell Automation sales office or Allen-radley distributor. kva control transformers or larger extra capacity transformers may require a larger enclosure; consult your local Rockwell Automation sales office or Allen-radley distributor. Publication A-CAA-EN-P -

V AC, 50/60 Hz 150-F251NCD 150-F251FCD 24V AC/DC 150-F5NCR

V AC, 50/60 Hz 150-F251NCD 150-F251FCD 24V AC/DC 150-F5NCR Bulletin Product Selection Open Type and Non-Combination Enclosed (IP, Type /) Controllers For use with Line-Connected Motors, Continued Enclosures other than those listed are available; consult your local