INDUSTRY 4.0: PART OF A STRATEGY DR. ANDREAS HAMPE

Transcription

1 INDUSTRY 4.0: PART OF A STRATEGY DR. ANDREAS AMPE

2 Industry 4.0: the next industrial revolution

3 Industry 4.0: main elements and benefits for customer Available data Connectivity of things or data Benefits Simple, efficient processes New business models Disruptive developments Data mining Algorithm

4 WAT IS OUR BUSINESS?

5 Robert Bosch Gmb Markets and figures* Bosch Group 73.1 billion euros in sales 390,000 associates 276 manufacturing sites Europe Americas Asia Pacific 1 53% share of sales 237,000 associates 162 manufacturing sites 19% share of sales 43,000 associates 39 manufacturing sites 28% share of sales 110,000 associates 75 manufacturing sites * As of including other countries 5

6 Robert Bosch Gmb Mobility Solutions Overview Mobility Solutions Powertrain systems Safety systems Comfort systems 6

7 Robert Bosch Gmb Bosch in Nuremberg An overview Products 35 Mio. Employees Product areas 3 Direct injection Air management Transmission control 7

8 Robert Bosch Gmb Bosch plant Nuremberg DI AM TC Direct injection Air management Transmission control 8

9 Robert Bosch Gmb NuP1: Lead plant Leadplant function for 12 manufacturing facilities worldwide SlpP: DV-E5NC, KSZ-D, DV-E5.2NC AdP: DV-EG1 AdP ChP SIpP TlP: TlP D20 TECM VFS, D20 TECM VBS, ChP: DP5 NuP1 RBCB: DV-EG2 BljP: D26, LFS RBCB BljP RBKR/DaeP: DP5 UAES/XaP UAES/XaP: DV-E5C, DV-EG2 RBKR/DaeP UAES/WxP: DP5, DQ200 UAES/WxP RBCD RBCD: mjp DP5 D26, D26 8P, ONOFF 8P CaP1 CaP1: DV-E5C, DV-EG2 mjp: DP5 Leadplant function for 12 locations/plants worldwide 9

10 FOLLOWING A STRATEGIC APPROAC

11 Robert Bosch Gmb Challenges and solutions Change: Electrification Leadership culture Globalization Leadplant function and competence Competitiveness Lean management and industry 4.0 Demography Employee development 11

12 Robert Bosch Gmb Strategical approach on plant level Change Strong leadership team Open minded culture Emotions Common vision s 12

13 STRATEGIC PROJECTS

14 Robert Bosch Gmb NuP1 bewegt! s Customers, leadership and culture IT-management and industry

15 Robert Bosch Gmb NuP1 Leadership 15 Guideline of leadership Team building on every hierarchy level Strategy NuP1 bewegt! Shaping the future Objective Change of leadership culture Cooperation and trust horizontal and vertical Performance increase

16 Robert Bosch Gmb NuP1 bewegt! s Customers, leadership and culture IT-management and industry

17 Robert Bosch Gmb Industry Bosch Nuremberg Autonomous transport systems Collaborating robots Bin picking Robotics Energy Transparent data capturing of every machine (current, medium, etc.) Peak load management Energy saving Intelligent knowledge management wiki, guided maintenance Predictive maintenance Augmented reality Condition monitoring Services Knowledge Transparency Efficiency Network Analysis of data and visualization (digital SMC) Application of data mining Traceability International manufacturing network Machine to human communication - machine condition, process data Machine to machine communication e.g. autonomous material orders Communication Flexibility Modular cyber-physical systems Standardized process modules pressing, caulking, screwing 3D-printing 17

18 Robert Bosch Gmb Autonomous transport systems Milkrun system Today: Manual operation Stock in buffer Need of storage areas Working capital lockup Production lines Milkrun 18

19 Robert Bosch Gmb Autonomous transport systems 19

20 Robert Bosch Gmb Autonomous transport systems Vision From manual and cyclic bus system to autonomous taxi system Connectivity (machine orders material autonomous) On demand Flexible, fast using swarm intelligence Benefits Less head count Less inventory Less space occupation Production lines Milkrun 20

21 Industry 4.0: the next industrial revolution

22 TANK YOU TANK YOU!