Dunkermotoren MACHINE BUILDING INDUSTRY
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1 Dunkermotoren MACHINE BUILDING INDUSTRY Your Partner for intelligent, compact and high efficient motion solutions. Synergy effects through:» Quick availability of samples and prototypes» Qualified systems for your application from one source» Engineering competence & application advice for drive related topics» FOOD & BEVERAGE» PACKAGING» PRINTING & PAPER» MATERIAL HANDLING» WOOD & TEXTILE» SMT & SOLAR Your success. Our motor. Dunkermotoren is a customer-oriented, innovative, quality-driven and environmentally conscious company. Our deep knowledge and understanding of market specific challenges, and our long experience in application engineering are our strengths, when it comes to providing comprehensive motion solutions. Based on our sophisticated modular system and an extensive range of standardised components, we are in the best position to customize and manufacture complex solutions in short lead-times.
2 02 DUNKERMOTOREN Who is Dunkermotoren......is a world class leader in high quality motion control solutions meeting the ever increasing demand for cost effective and reliable drive solutions. By the use of the latest test engineering and testing facilities our drive systems are qualified and tested. Flexible and process-optimized assembly lines with high quality standards enable us to offer an economical production and assembling in a range from the customised part up to high volume.» For more than 60 years, Dunkermotoren is the world market leader in customized, configurable single-source motion control solutions composed of long-life brushed motor products and the industry s largest portfolio of integrated intelligence brushless motor + controller solutions. Headquartered in Bonndorf, Germany with production and / or logistics facilities in Europe, Asia, and USA, Dunkermotoren employs 1000 people globally and produces around 3 million motion solutions per year.» System solutions based on:» Brushless DC servo motors brushed DC motors AC motors» Integrated power- & logic controllers» Bus-Interfaces integrated in brushless DC motors» Planetary & worm gearboxes» Linear motors, modules and gantries» Encoders & brakes TESTING/ QUALIFICATION FIRST SAMPLES/ PROTOTYPES PRODUCTION/ ASSEMBLY DEVELOPMENT/ CONSTRUCTION» The modular system All-in-one motion solutions:» Our standardized combinations of motors, gears, electronics & attachments offer utmost flexibility to address the specific requirements of complete motion solutions. As a result, improved quality control, reduced inventory costs and shorter production time are some of the benefits provided to our customers. In our sample shop we can ensure a quick and efficient delivery of first sample drives and prototypes for design verifications and implementation. Developed and designed with our efficient CAD workstations in a proprietary Dunkermotoren software for motors,- and gearbox calculations.
3 Specifications and function fulfillment of the drive systems and components are fully tested and qualified by computercontrolled test systems. Customer benefits - For those who want more! 03 CUSTOMER BENEFITS SYSTEM TEST/ INSPECTION» Customized system solutions from one single source» Qualified and tested motion systems» Quick availability of prototypes and samples» Application-specific software development» Energy-efficient motion solutions» Industry 4.0 ready» High protection classes and hygienic solutions» Linear and rotary motion solutions» Integrated controller with several BUS interfaces TASK/ SPECIFICATION» At Dunkermotoren, we understand that every original equipment manufacturer has unique and specific requirements to meet. Our experienced application engineers will work with your team to design individualized and quick-tomarket motion solutions that meet or exceed your goals. Together with our customers we develop technical specifications and define characteristics and parameters for customized drive dimensioning.
4 04 INDUSTRY 4.0 CAM Profile Position mode Cyber-physical systems Current mode Condition monitoring Speed mode µc Service interface Power modul BG Watt Power modul BG Watt ENCODER & BRAKES» Absolute encoder» Tacho generator» Resolvers MI master functionality Motor control Power modul BG Watt Power modul BG Watt STO SIL 3 INDUSTRY 4.0 Functional safty STO SIL 2 WiFi Interface for encoder Mains connection 230 VAC 120 VAC Reactive power compensation» Motors carry out tasks autonomously» Motors monitor their own state and gain information from their local environment» Motors communicate with other devices and with control/ SCADA level» Motors adapt flexibly to new tasks FUNCTIONAL SAFETY MODULE FS10 INTEGRATED
5 05 MODULAR SYSTEM MODULAR SYSTEM WORM GEARBOXES Series SG up to 15 Nm Standardized motors, gears and modular accessories are available with a higher degree of flexibility to address specific requirements in complete motion solutions. Dunkermotoren s Modular System and optimized logistics, enables prompt delivery for both stock and customized products. Delivery time for stock items is 2-5 days and for customized solutions is 3-7 weeks. MOTORS BRUSHLESS (BG) & BRUSHED (GR/G) DC MOTORS Series BG up to 2800 Watt peak Series GR/G up to 850 Watt peak GR/G BG KD/DR DMC AC MOTORS Series KD/DR up to 100 Watt Series DMC up to 550 Watt PLANETARY GEARBOXES Series PLG up to 300 Nm Acc. torque SPIROTEC GEARBOXES Series STG up to 9 Nm
6 06 Dunkermotoren in Combination DUNKERMOTOREN LINEAR SOLUTIONS TUBULAR LINEAR MOTOR LS LINEAR POSITIONING ACTUATOR LPA ELECTRIC CYLINDERS CASM
7 07 RESPONSIBILITY Our understanding of competitiveness is multidimensional. Innovations are not only driven by requirements of today s customers and markets, but also from future development and trends. For us Lean is not just a programme aimed at increasing productivity, but also fundamental to our corporate culture. Thinking global and acting local ensures our competitiveness. Our planet - Our responsibility» Energy class IE3 Our Brushless DC Servomotors exceed Energy Class IE3 (Premium Energy)» Efficiency up to 90 % Our latest generation of Servomotors offers efficiencies up to 90 % (approx. 15 % higher than AC motors)» CO2-Emission 60x smaller More than 90 % of all products transported between our logistic centers are via ocean freight, 60x less polluting than airfreight.» Reduced emission production Dunkermotoren continues to make extensive improvements at its factories to reduce CO2 emission.» DIN EN ISO 14001:2008 Certified since 2003 DIN EN ISO 9001 : 2008 DIN EN ISO : Cor 1:2009 DIN EN ISO : 2011
8 Gestaltung/Satz Dunkermotoren GmbH printed in Germany Dunkermotoren GmbH Allmendstraße Bonndorf Schwarzwald, Germany t: +49 (0) f: +49 (0)
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