INDUSTRY 4.0: PART OF A STRATEGY
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1 Andreas ampe INDUSTRY 4.0: PART OF A STRATEGY DR. ANDREAS AMPE Industry 4.0: the next industrial revolution
2 Andreas ampe Industry 4.0: main elements and benefits for customer Available data Connectivity of things or data Benefits Simple, efficient processes New business models Disruptive developments Data mining Algorithm WAT IS OUR BUSINESS?
3 Andreas ampe Robert Bosch Gmb 2017 Sales by business sectors 5 Bosch Mobility Solutions Integrated system solutions for maximum benefit linked mobility automated mobility drive systems and electrified mobility driving pleasure and enthusiasm safe and comfortable efficient and economical 6
4 Andreas ampe Robert Bosch Gmb Bosch in Nuremberg An overview Production volume per year 35 Mio. Employees Product areas 3 Direct injection Air management Transmission control 7 Robert Bosch Gmb Bosch plant Nuremberg DI AM TC Direct injection Air management Transmission control 8
5 Andreas ampe Robert Bosch Gmb NuP1: Lead plant Leadplant function for 12 manufacturing facilities worldwide SlpP: DV-E5NC, KSZ-D, DV-E5.2NC AdP: DV-EG1 AdP ChP SIpP TlP: TlP D20 TECM VFS, D20 TECM VBS, ChP: DP5 BljP: D26, LFS NuP1 RBCB RBCB: DV-EG2 BljP UAES/XaP: DV-E5C, DV-EG2 RBKR/DaeP: DP5 RBKR/DaeP UAES/XaP mjp UAES/WxP: DP5, DQ200 UAES/WxP RBCD RBCD: DP5 D26, D26 8P, ONOFF 8P CaP1 CaP1: DV-E5C, DV-EG2 mjp: DP5 Leadplant function for 12 locations/plants worldwide 9 FOLLOWING A STRATEGIC APPROAC
6 Andreas ampe Robert Bosch Gmb Challenges and solutions Change: Electrification Leadership culture Globalization Leadplant function and competence Competitiveness Lean management and industry 4.0 Demography Employee development 11 Robert Bosch Gmb Strategical approach on plant level Change Strong leadership team Open minded culture Emotions Common vision Strategic projects 12
7 Andreas ampe STRATEGIC PROJECTS Robert Bosch Gmb NuP1 bewegt! Strategic projects Strategic project Customers, leadership and culture IPN, ISEC, worldwide cooperation Quality management Strategic project Energy and Environment IT-management and industry 4.0 Serial production Competencemanagement, Employee- development, Working Conditions MAE-Standards (including MUB, processes) Maintenance Services 14
8 Andreas ampe Robert Bosch Gmb NuP1 Leadership Guideline of leadership Team building on every hierarchy level Strategyt NuP1 bewegt! Shaping the future Objective Change of leadership culture Cooperation and trust horizontal and vertical Performance increase 15 Robert Bosch Gmb NuP1 bewegt! Strategic projects Strategic project Customers, leadership and culture IPN, ISEC, worldwide cooperation Quality management Strategic project Energy and Environment IT-management and industry 4.0 Serial production Competencemanagement, Employeedevelopment, Working Conditions Maintenance MAE-Standards (including MUB, processes) Services 16
9 Andreas ampe Robert Bosch Gmb Industry Bosch Nuremberg Autonomous transport systems Collaborating robots Bin picking Robotics Energy Transparent data capturing of every machine (current, medium, etc.) Peak load management Energy saving Intelligent knowledge management wiki, guided maintenance Predictive maintenance Augmented reality Condition monitoring Services Knowledge Transparency Efficiency Network Analysis of data and visualization (digital SMC) Application of data mining Traceability International manufacturing network Machine to human communication - machine condition, process data Machine to machine communication e.g. autonomous material orders Communication Flexibility Modular cyber-physical systems Standardized process modules pressing, caulking, screwing 3D-printing 17 Robert Bosch Gmb Vision logistics e-kanban/edi e-kanban/edi TMC Supplier RFID RFID Customer Inbound-Zone Active Shuttle Production Autonomous transportt Tracking & Tracing 18
10 Andreas ampe Robert Bosch Gmb Autonomous transport systems Milkrun system Today: Manual operation Stock in buffer Need of storage areas Working capital lockup Production lines Milkrun 19 Robert Bosch Gmb Autonomous transport systems Vision From manual and cyclic bus system to autonomous taxi system Connectivity (machine orders material automatic) On demand Flexible, fast using swarm intelligence Benefits Less head count Less inventory Less space occupation Production lines Milkrun 20
11 Andreas ampe Robert Bosch Gmb Autonomous transport systems Video 21 Robert Bosch Gmb Roadmap Active Shuttle 01/ / / /2019 Active Shuttle 0.1 System availability based on Funding Community Feedback Active Shuttle B-Sample Active Shuttle C-Sample Active Shuttle 1.0 (LogiMAT 2019) Robustnes check of navigation & localization algorithms Fleet management and software interfaces for IT- Systems (iub) UX improvements Plug & Go Obstacle management Fleet and map management Energy Management Open Standards Safety engineering IT-Security implementation CE conformity Tested at eight Bosch locations 22 G3/PJ-CI4 03/20/2017
12 Andreas ampe Industry 4.0: the next industrial revolution TANK YOU TANK YOU!
INDUSTRY 4.0: PART OF A STRATEGY DR. ANDREAS HAMPE
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