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1 Mode:A ASSIGNMENT-1 Von Tank Van Thing Sdn Bhd having a listed data of their production planning due to their semester activities since January until June 2008 regarding to the expected demand of their products. And therefore, they determine the capacity for regular time, overtime, and subcontracting each period. In addition, they will determine and consider the stock levels and develop alternative plans as follow as: Table1 Month Expected Demand Production days Demand Per Day (computed) January = 48 February = 39 March = 38 April = 43 May = 68 June = 60 Cost Information Inventory Carrying Cost Subcontracting Cost per unit Average Pay rate Overtime Pay rate Labor-Hours to produce a unit Cost of increasing daily production rate (Hiring & Training) Cost of decreasing daily production rate (Layoff) RM 5 per unit per month RM 10 per unit RM 5 per hour (RM 40 per day) RM 7 per hour 1.6 hours per unit RM 250 per unit RM 500 per unit 1. Determine the lowest cost of which the alternative planning that using the scheme of average requirement, minimum requirement, or production=expected demand for this company to fulfill the customer demand? (Tabel-1) This manufacturer lines of automotive engine product, 1300cc and 1700cc engine car line. Each is sold in MPV and SUV car. The following table shows forecast demand for next 6 month. Table 2 MPV Car 1300cc cc SUV Car 1300cc cc

2 Mode:A Machine Capacity per month to produce each of 1300cc and 1700cc engine is 500 and 600 unit/line. Size of workforce or labour is 8 operator required for 1300 cc engine and 10 required for 1700cc. 2. Determine what are monthly of % capacity used since July till December for machine requirement and labour requirement for 1300cc and 1700cc engine line assembly. (Tabel-2) If the aggregate production plan as follow: Table 3 Master production Schedule Forecast Customer Order Available to promise 3. Determine the available to promise! (Tabel-3) Actually, the management also estimates the profits when choosing from the three alternatives (A, B, and C) under the differing probable levels of demand. These profits, in thousands of dollars are presented in the table below: Tabel-4 Low (0.2) Medium (0.5) High (0.3) MPV 1300cc MPV 1700cc SUV 1300cc SUV 1700cc Determine the alternatives that generates the greatest expected profit (Tabel-4) 2

3 Mode:B ASSIGNMENT-1 Von Tank Van Thing Sdn Bhd having a listed data of their production planning due to their semester activities since January until June 2008 regarding to the expected demand of their products. And therefore, they determine the capacity for regular time, overtime, and subcontracting each period. In addition, they will determine and consider the stock levels and develop alternative plans as follow as: Table1 Month Expected Demand Production days Demand Per Day (computed) January = 48 February = 39 March = 38 April = 41 May = 68 June = 60 Cost Information Inventory Carrying Cost Subcontracting Cost per unit Average Pay rate Overtime Pay rate Labor-Hours to produce a unit Cost of increasing daily production rate (Hiring & Training) Cost of decreasing daily production rate (Layoff) RM 5 per unit per month RM 10 per unit RM 5 per hour (RM 40 per day) RM 7 per hour 1.6 hours per unit RM 300 per unit RM 500 per unit 1. Determine the lowest cost of which the alternative planning that using the scheme of average requirement, minimum requirement, or production=expected demand for this company to fulfill the customer demand? (Tabel-1) This manufacturer lines of automotive engine product, 1300cc and 1700cc engine car line. Each is sold in MPV and SUV car. The following table shows forecast demand for next 6 month. Table 2 MPV Car 1300cc cc SUV Car 1300cc cc

4 Mode:B Machine Capacity per month to produce each of 1300cc and 1700cc engine is 500 and 600 unit/line. Size of workforce or labour is 8 operator required for 1300 cc engine and 10 required for 1700cc. 2. Determine what are monthly of % capacity used since July till December for machine requirement and labour requirement for 1300cc and 1700cc engine line assembly. (Tabel-2) If the aggregate production plan as follow: Table 3 Master production Schedule Forecast Customer Order Available to promise 3. Determine the available to promise! (Tabel-3) Actually, the management also estimates the profits when choosing from the three alternatives (A, B, and C) under the differing probable levels of demand. These profits, in thousands of dollars are presented in the table below: Tabel-4 Low (0.1) Medium (0.5) High (0.4) MPV 1300cc MPV 1700cc SUV 1300cc SUV 1700cc Determine the alternatives that generates the greatest expected profit (Tabel-4) 2

5 Mode:C ASSIGNMENT-1 Von Tank Van Thing Sdn Bhd having a listed data of their production planning due to their semester activities since January until June 2008 regarding to the expected demand of their products. And therefore, they determine the capacity for regular time, overtime, and subcontracting each period. In addition, they will determine and consider the stock levels and develop alternative plans as follow as: Table1 Month Expected Demand Production days Demand Per Day (computed) January = 46 February = 39 March = 38 April = 41 May = 68 June = 57 Cost Information Inventory Carrying Cost Subcontracting Cost per unit Average Pay rate Overtime Pay rate Labor-Hours to produce a unit Cost of increasing daily production rate (Hiring & Training) Cost of decreasing daily production rate (Layoff) RM 5 per unit per month RM 10 per unit RM 5 per hour (RM 40 per day) RM 7 per hour 1.6 hours per unit RM 300 per unit RM 600 per unit 1. Determine the lowest cost of which the alternative planning that using the scheme of average requirement, minimum requirement, or production=expected demand for this company to fulfill the customer demand? (Tabel-1) This manufacturer lines of automotive engine product, 1300cc and 1700cc engine car line. Each is sold in MPV and SUV car. The following table shows forecast demand for next 6 month. Table 2 MPV Car 1300cc cc SUV Car 1300cc cc

6 Mode:C Machine Capacity per month to produce each of 1300cc and 1700cc engine is 450 and 550 unit/line. Size of workforce or labour is 7 operator required for 1300 cc engine and 9 required for 1700cc. 2. Determine what are monthly of % capacity used since July till December for machine requirement and labour requirement for 1300cc and 1700cc engine line assembly. (Tabel-2) If the aggregate production plan as follow: Table 3 Master production Schedule Forecast Customer Order Available to promise 3. Determine the available to promise! (Tabel-3) Actually, the management also estimates the profits when choosing from the three alternatives (A, B, and C) under the differing probable levels of demand. These profits, in thousands of dollars are presented in the table below: Tabel-4 Low (0.2) Medium (0.5) High (0.3) MPV 1300cc MPV 1700cc SUV 1300cc SUV 1700cc Determine the alternatives that generates the greatest expected profit (Tabel-4) 2

7 Mode:D ASSIGNMENT-1 Von Tank Van Thing Sdn Bhd having a listed data of their production planning due to their semester activities since January until June 2008 regarding to the expected demand of their products. And therefore, they determine the capacity for regular time, overtime, and subcontracting each period. In addition, they will determine and consider the stock levels and develop alternative plans as follow as: Table1 Month Expected Demand Production days Demand Per Day (computed) January = 48 February = 39 March = 38 April = 43 May = 68 June = 60 Cost Information Inventory Carrying Cost Subcontracting Cost per unit Average Pay rate Overtime Pay rate Labor-Hours to produce a unit Cost of increasing daily production rate (Hiring & Training) Cost of decreasing daily production rate (Layoff) RM 5 per unit per month RM 10 per unit RM 5 per hour (RM 40 per day) RM 7 per hour 1.6 hours per unit RM 250 per unit RM 600 per unit 1. Determine the lowest cost of which the alternative planning that using the scheme of average requirement, minimum requirement, or production=expected demand for this company to fulfill the customer demand? (Tabel-1) This manufacturer lines of automotive engine product, 1300cc and 1700cc engine car line. Each is sold in MPV and SUV car. The following table shows forecast demand for next 6 month. Table 2 MPV Car 1300cc cc SUV Car 1300cc cc

8 Mode:D Machine Capacity per month to produce each of 1300cc and 1700cc engine is 500 and 600 unit/line. Size of workforce or labour is 7 operator required for 1300 cc engine and 9 required for 1700cc. 2. Determine what are monthly of % capacity used since July till December for machine requirement and labour requirement for 1300cc and 1700cc engine line assembly. (Tabel-2) If the aggregate production plan as follow: Table 3 Master production Schedule Forecast Customer Order Available to promise 3. Determine the available to promise! (Tabel-3) Actually, the management also estimates the profits when choosing from the three alternatives (A, B, and C) under the differing probable levels of demand. These profits, in thousands of dollars are presented in the table below: Tabel-4 Low (0.3) Medium (0.5) High (0.2) MPV 1300cc MPV 1700cc SUV 1300cc SUV 1700cc Determine the alternatives that generates the greatest expected profit (Tabel-4) 2

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