Terra is professionally managed by a team of young aspiring engineers committed to provide a wide range of products & services to customers in
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3 Terra is professionally managed by a team of young aspiring engineers committed to provide a wide range of products & services to customers in Thermal & Hydro Power segment. The company is focussed on quality, committed delivery and cost effective, which are the drivers for good reach and acceptance in a short time. Terra philosophy stands for the customer focused approach in providing the complete service & solutions in order to achieve higher levels of efficiency. We enjoy our work and we enjoy our customer achievements, but utlimately it is relationships that we build along the way that brings the greatest satisfaction and ensures continued success.
4 About the Company Solution for Steam Turbines & Complete Power Plant Main Verticals: Erection & Commissioning. Turbine repairs and overhauling. Reverse engineering. Spares manufacturing. Short & Long term Service agreements. Electrical & Automation solutions. Retrofit & Modernization of Steam Turbines & Generators. Power Plant Operation & Maintenance. Manufacturing of Hydraulic systems for Turbine & Power Plants. Re-location of Power Plants. Overseas Projects and Services. Boiler spares supply and service. Manufacturing and Retrofit of High speed Gear Box.
5 Vision, Mission and Quality Policy Vision Mission Quality Policy To become a global leader and desirable partner for providing sustainable services and solutions to customers across power segments. To create a state of art for repair & service facility terms of workshop and skilled manpower in the country to address all the service needs of the industries The Terra is committed to deliver Products & Services which conform to the customer s specification and ensure high degree of safety, reliability and timely delivery.
6 Retrofit of EHDC for 130MW D Station +
7 ABB INDIA LTD (PGPS) Power Generation & Power Services division is a part of ABB India Ltd. Located in Bangalore. The division is concentrating on Retrofit and Modernization of steam and hydro turbines. Terra Power Plant Systems is system house for ABB India Ltd. TERRA serves for all mechanical and hydraulic controls for all ABB retrofits.
8 TORRENT POWER LTD Major Utility Power Producer in India. Distribute 450 MW Electricity to Ahmedabad city.»» Generating about 3000 MW power through various power plants across the Country.
9 Terra Power Plant Systems TERRA is identified as major source in India for Retrofit & Modernization of all Non-OEM steam turbines. Achieved more than 40 Retrofits of almost all make of steam turbines and range from 500 KW to 130 MW. TERRA is associated with ABB India, Woodward India, ABB Singapore and PM Controls India for their R&M projects. Developed many customized hydraulic systems to suit various make of turbines. Capable for in house design and development.»» Capable in design, engineering and manufacturing of Electronic control systems suit to specific requirements through wide range of product knowledge.
10 Retrofit of 130 MW Skoda Make Turbine D Station Scope of supply by ABB: Manufacturing and Supply of DCS based Governor control system (ABB). Manufacturing and Supply of Filed control panel. Supply of Speed sensors for Governor controller. Installation and commissioning. Scope of supply by TERRA: Supply of Voith make I/H Converters. Supply of Woodward make Over speed Protection system and speed sensors. Manufacturing and Supply of Redundant I/H Converter block. Manufacturing and Supply of 2 Out of 3 Logic Hydraulic trip block. Manufacturing and Supply of Acceleration valve for Over speed prevention. Manufacturing and Supply of Teeth wheel and sensor mounting brackets. Supply of Pressure Transmitters. & Switches. Supply of complete pipes and hardware. Installation, testing and commissioning.
11 Project Highlights The Redundant I/H converter block and 2 Out of 3 Logic Hydraulic trip block are India s first development products by Non-OEM. The complete design, development, manufacturing and supply has been achieved within 12 weeks time. All the equipments are tested for functionality at our works. Installation and commissioning has been achieved in 3 weeks time. Complete system has been proven for successful functionality. Turbine full load operation achieved on and all parameters satisfactory.
12 Hydraulic Scheme of Governing System
13 Hydraulic Scheme of Governing System Before After
14 Turbine Before - After Modification Before After
15 Few more references on Turbine Retrofit Chembal Fertilizers Ltd - a/c P.M. Controls India Ltd Turbine Governor Hydraulic skid for 6 MW BHEL make Compressor drive turbine Gujarat Industries Power Company Ltd - a/c ABB India Ltd Turbine Governor Hydraulic skid for 50 MW BHEL make Compressor drive turbine IFFCO # 1 - a/c P.M. Controls India Ltd Turbine Governor Hydraulic skid for 3 MW BHEL make Compressor drive turbine Tata Steels Ltd - a/c Woodward India Ltd Turbine Goverrnor Hydraulic skid for 6 MW BHEL make Turbo-Generator IFFCO # 2 - a/c P.M. Controls India Ltd Turbine Governor Hydraulic skid for 3 MW BHEL make Compressor drive turbine
16 Overall Projects in Governor & Turbovisoty Retrofit Sl. No. Name of Customer Turbine Detail Remarks 1 Sarda Energy & Minerals Ltd, Raipur 30 MW, Siemens make Similar to BHEL make 2 Sarda Energy & Minerals Ltd, Raipur 2 x 30 MW, Borsig make Water governing system 3 Godawari Power & Ispat Ltd, Raipur 2 x 10 MW, Parsons make 4 Godawari Power & Ispat Ltd, Raipur 10 MW, Hitachi make 5 Century Pulp & Paper Ltd, Lalguan 6.8 MW, BHEL make 6 Century Rayon Ltd, Shahad 3.0 MW, BHEL make 7 Vishal Papers Ltd, Patiala 5.4 MW, AEG-Kanis make Old Siemens design 8 Bhavani Sugars Ltd, Karnataka 1.5 MW, Skoda make 9 Relience Ltd, Vadodara 12.5 MW, BHEL make 10 Parle Biscuits Pvt Ltd, Lucknow 3.0 MW, Belliss make 11 India Glycols Ltd (Shakumbari sugars, UP) 4.2 MW, PBH make 12 India Glycols Ltd (Shakumbari sugars, UP) 3.25 MW, WH Allen make 13 Atul Limited, Atul 2 x 5 MW, Triveni make 14 S.V.Sugar mills Ltd, Kanchipuram 27.3 MW, Siemens make 15 K.C.P.Sugar & Industries Ltd, Vuyyuru 12.5 MW, Siemens make 16 Biltube Industries Ltd 6 MW English Electric make 17 Gujarat Industries Power Company Ltd, Vadodara 50 MW BHEL make 18 Chembal Fertilizers Ltd, Kota 6 MW BHEL make 19 IFFCO # 1 - Bareli 3 MW BHEL make 20 IFFCO # 1 - Bareli 3 MW BHEL make 21 Zuari Fertilizers Ltd, GOA 12 MW Dresser make 21 Tata Steels Ltd, Jamshedpur 6 MW BHEL make 23 Torrent Power Ltd, Ahmedabad 130 MW Skoda make
17 Few customised products developed for Retrofit Electrical and manual operated ESV starting device for Siemens & BHEL make turbines Automatic ESV controller for Siemens & BHEL make turbines Redundant CPC / IH convertor block Trip block with 2 out of 3 logic concept Acceleration device for overspeed prevention Pedestal modification for electronic governor retrofit of Kaluga and Qingdao make Turbines Servo Motor for customized Application
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