SERVICE. Industrial Gear Unit Service. Operation and process reliability powerful and comprehensive

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1 Gearmotors \ Industrial Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ s HEAVY INDUSTRIAL SOLUTIONS Industrial Gear Unit Operation and process reliability powerful and comprehensive SERVICE

2 02 Gearmotors Industrial Gear \ Industrial Unit Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ s Industrial Gear Unit SEW-EURODRIVE offers a comprehensive service portfolio for industrial gears, so why not take advantage of the technical expertise of a global player with a strong local presence to ensure reliability of your operations and processes. Our product specialists will gladly provide assistance from repair of SEW products, all the way to replacing aging non-sew units with energy efficient, modern and space saving drop in replacements. Your advantages: - Complete industrial gear unit service from one source - Delivery and repair program, comprising couplings, oil coolers, sensors, motors and more - A complete tailored drive solution to meet your requirements - Comprehensive parts and labour warranty - Prevention of unscheduled downtime and standstills in operation - High availability of spare parts in excess of $24 million spare parts held in Australia - Cost and time savings thanks to professional repairs, overhaul and modification - Professional service equipment at all service locations View of the 50 tonne bay at SEW s HIS Melbourne facility during the recent assembly of mining conveyor drives; four 1250 kw, two 1000 kw.

3 Industrial Gear Unit What we offer you: Start-up Inspection and maintenance Repair Retrofit - Installation support and laser alignment of drives - Preparation of an inspection and maintenance plan - Repair by exchanging the defective and affected parts - Replacement of existing components (gear units, motors, couplings etc.) - Start-up support tailored to your needs - Inspection is available on-site - Complete overhaul - Energy efficiency aspects taken into account - Initial oil fill - Condition monitoring - Reworking on all housings and shafts - Commissioning support and supervision - Within the scope of the inspection detailed measurements are recorded and functional tests are conducted - Oil management: Initial filling, oil change after run-in period, complete oil service (change, refill, waste disposal) - Oil quality analysis - Thermal imaging for troubleshooting or early detection - Production of gearing components and shafts - Customised drop-in solution for existing applications

4 04 Gearmotors Industrial Gear \ Industrial Unit Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ s Start-up SEW-EURODRIVE offers fast and cost effective start-up support. You can take advantage of the comprehensive expertise available from product specialists for industrial gear units. What we offer you: - Checking the installation of the drive components - Production guidance/monitoring - Laser alignment of drives - Commissioning support and supervision Stock at SEW-EURODRIVE s HIS facility, Melbourne.

5 Industrial Gear Unit Inspection and Maintenance SEW-EURODRIVE will support you with your maintenance strategy and offer advice on how to optimise your overall system maintenance. Whether at intervals specified by you or on short notice, SEW constantly strives to keep your downtime to a minimum, so that your current costs can be reduced in the medium to long term. What we offer you: Oil quality analysis If necessary, oil is changed and waste oil is disposed of in an environmentally responsible manner Noise and vibration monitoring to detect early signs of damage Condition report for each drive Checking of mount-on components Alignment and recalibration Within the scope of the inspection detailed measurements are recorded and functional tests are conducted Troubleshooting using thermal imaging

6 06 Gearmotors Industrial Gear \ Industrial Unit Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ s 02 Repair SEW-EURODRIVE provides optimal service for repairing and overhauling individual systems. Our service experts always exceed the latest standards in drive technology with their service processes. Workshop capabilities: Overhaul and repair of SEW-EURODRIVE IG gearboxes Assembly and laser alignment of drive assemblies Gearbox non-load testing Thermal imaging and data logging Sound and vibration measurement Workshop facilities*: Up to 50T overhead crane capacity 100T 200T roll-bed presses Large capacity electric oven Large bearing induction heater Gearbox no-load testing bay Wash bay and parts washers Semi-automatic epoxy painting and drying line 150T bearing and coupling puller Assembly rotators * Workshop facilities may vary from state to state

7 Industrial Gear Unit What we offer you: Exchanging of defective and affected parts Complete overhauls Complete clean of drive components Condition-oriented determination, acquisition and production of required parts Professional assembly and implementation of test runs Post-processing of drive bearing bores on gear units with bushings Touch up or renewal of the painting and adjustment according to customer requirements (outer and inner coating) Express Assembly for SEW products Before After Before After

8 08 Gearmotors Industrial Gear \ Industrial Unit Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ s Retrofit New drive systems save energy, increase productivity and ensure system availability. These technologies are proven to extend the functionality of your system, which means your investment in a retrofit service can pay off in a short time. Your benefits: Improved energy efficiency due to state-of-the-art drive technology and automation New service-friendly products reduce maintenance costs Quick and easy conversion to latest technology Solutions tailored to suit your specific application and needs Large spare parts stock holding in Australia Before After Examples of retrofitting measures Retrofitting of ageing drive components with a modern type X4FS180/B helical gear unit Modifications: installation of an adapter plate and coupling

9 Industrial Gear Unit What we offer you: We replace all old motor-drive units, regardless of the manufacturer. Replacement of your drive components with SEW-EURODRIVE products including modified designs and adaptations Energy efficiency aspects factored in Components customised to suit your requirements (cooling systems, brake/coupling units, etc.) Possibility of increased production simply by efficiency gains or upsizing Direct interfacing of components to your application (e.g. welded steel construction) from dimensioning, design and production through to assembly for 100% compatibility in your systems. No modification to the existing driven equipment required Before After Examples of retrofitting measures Retrofitting of ageing drive components with a modern type X3KS270/HU/B industrial gear unit Modifications: installation of an adapter plate, 180 rotation for improved maintenance access and for purposes of standardisation.

10 10 Industrial Gearmotors Gear \ Industrial Unit Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ s 02

11 Industrial Gear Unit CDS - Complete Drive The modular service concept The individual and combinable CDS system modules always provide exactly the service you need for your drive technology - no matter when and where you need it. Simply select the specific modules to obtain a tailor-made CDS service package, this way, you always have the right solution to avoid down-times and reduce malfunctions to a minimum. A green light for you production. 24h Hotline Installation Consulting Startup Application Programming Inspection and Maintenance Repair Spare Parts Express Assembly Industrial Gear Unit Pick-up and Delivery Retrofit Condition Monitoring Training

12 Gearmotors \ Industrial Gear Units \ Frequency Inverters \ Decentralised Systems \ Servo Technology \ s Version 02/2015 HEAVY INDUSTRIAL SOLUTIONS SEW-EURODRIVE is right here for you: Melbourne (Head Office) 27 Beverage Drive Tullamarine VIC 3043 Phone (03) Fax (03) Sydney 9 11 Sleigh Place Wetherill Park NSW 2164 Phone (02) Fax (02) Brisbane 34 Collinsvale Street Rocklea QLD 4106 Phone (07) Fax (07) Townsville 12 Leyland Street Garbutt QLD 4814 Phone (07) Fax (07) Rockhampton 168 Dennison Street Rockhampton QLD 4700 Phone Fax (07) IG Assembly Plants Technical Sales Office Centre Perth 10 Colin Jamieson Drive Welshpool WA 6106 Phone (08) Fax (08) Adelaide 9C Park Way Mawson Lakes SA 5095 Phone (08) Fax (08) SEW AUS ( ) to be directed to your nearest office mail@sew-eurodrive.com.au