Your Air Cooled Heat Exchanger Performance Specialist
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1 Your Air Cooled Heat Exchanger Performance Specialist Why go anywhere else when you can deal with just one company for all your ACHE Performance needs Services include Reverse Engineering Condition Assessment External and Internal Cleaning Upgrades/Performance Improvements Noise Reduction Scheduled/Breakdown Maintenance Spare Parts
2 Page 2 For Service Call:
3 Extran PTY LTD Page 3 About Extran Extran is a highly experienced solutions-based company servicing the Oil and Gas, Petrochemical, Power, Hydraulics, Environmental and Mining industries. Extran is committed to providing our clients with the most effective heat transfer design solutions and to remain a quality, competitive provider in terms of supply, manufacture, maintenance, cleaning and site service. Our in-house expertise enables us to address technically sophisticated projects and, through our partnerships with global leaders, more technically sophisticated equipment supply and servicing. Our Maintenance Workshop has an enviable reputation for the service, rebuild and repair of all Heat Exchanger types. We have the engineering depth to be able to solve any of your ACHE performance issues. Extran is third party certified for Quality, OH&S and Environment:- ISO 9001:2008 AS 4801:2001 ISO 14001:2004
4 Page 4 For Service Call: Reverse Engineering Extran will work with your Engineers to gather all relevant information about the ACHE (original data sheet, drawings, MDR files, Client specs, etc.) to enable us to simulate the cooler on our thermal design software. If data and drawings are missing, we can offer to perform site mechanical measurements to provide the relevant data. In doing this we set a baseline to check our coolers actual performance against. Condition Assessment Extran will inspect the ACHE to ascertain current performance; Checking mechanical aspects of the unit for soundness and correct installation Measure air flow performance Take noise measurements around the unit Measure temperature on the inlet and outlet of the air side Check pressure drop across the cooler bundle Gather tube side performance data Rate the unit within our thermal design software
5 Extran PTY LTD Page 5 External and Internal Cleaning One of the biggest impacts on performance lose for an ACHE is external fouling of the finned tubes. Duty of a fouled unit can be improved by as much as 50% with proper cleaning of the fins. Extran uses a semi automated pressure cleaning system to perform this task, which eliminates potential fin damage from hand held cleaning equipment. We can also offer internal tube cleaning services for units where the client feels their fluids may the fouling and causing a reduction in duty.
6 Page 6 For Service Call: Upgrades / Performance Improvements If after rectifying damaged or improperly installed mechanical equipment and performing a through clean of the cooler, the unit is still not performing to your required duty, or due to process needs an increase in duty is required, Extran can help with the following services/ changes. Fan blade pitch adjustment Tip seal supply and installation Seal disc replacements Inlet fan ring bells High performance fan replacements Motor/drive optimization Re-tubing of existing bundle Complete bundle replacement Fogging system Complete ACHE bay replacement Noise Reduction The existing fan and motor/drive parameters can be checked against what would be expected for that model fan, highlighting the expected noise level at time of manufacture. If current environmental restrictions now require a fan with lower noise output, but the plant still requires current performance outputs, Extran can help with the following service/ modification; Fan speed/pitch angle optimization Inlet bell installation Fan change out to low noise models
7 Extran PTY LTD Page 7 Schedule/Breakdown Maintenance The best time to service your ACHE is when maintenance is actually required. This way, you avoid fouling-related problems that can eat into your profits and the expense of performing routine maintenance when it isn t needed. By monitoring the process and air side conditions of the cooler, service intervals can be scheduled for the right time, ensuring ongoing productivity and performance. By setting these performance parameters and monitoring them, Extran can provide scheduled maintenance of the cooler that is done at the right time. And for those time when due to unforseen circumstances there is a need to perform breakdown services, Extran has a maintenance workshop and the staff capable of providing the expert service that is needed. Spare Parts Extran is capable of providing all your ACHE Spare Parts needs; Fan Blades Fan Hubs Inlet Bells Fan shafts Bearings Sprockets and belts Motors Finned tubes Header plug and gaskets Louvers
8 Extran Pty Ltd 10 Gabrielle Court Bayswater North Victoria, Australia Phone Fax info@extran.com.au
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