Performance Service Centres. ABB Performance Services. Power and productivity for a better world TM

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1 Performance Service Centres ABB Performance Services Power and productivity for a better world TM

2 The ABB difference ABB, a global leader in power and automation technologies, has five Performance Service Centres around New Zealand. The centres, which are located in Auckland, Hamilton, Kawerau, Tokoroa and Christchurch, provide high quality service to heavy industry, pulp and paper, marine, utilities industries, wood processing, food and beverage, amongst many others. Together, ABB services industry in every region of New Zealand, as well as throughout the Australasian region. The ABB difference At ABB, the customers are the number one focus. The products and services produced are driven by customer needs. The highly dedicated and experienced staff deliver the best quality workmanship because when customers do well, ABB is proud to be part of their success. Local expertise with global backing ABB offers world-class service and expertise, with unparalleled local knowledge, backed up by a global network of experts an unbeatable combination. Did you know? ABB has capabilities in both mechanical and electrical maintenance. 2

3 ABB site or customer site Best quality repairs and overhauls can be provided either within the ABB workshop or on the customer site. Safety is the number one priority and ABB will do its utmost to ensure servicing is conducted within quoted costs and to agreed timetables. Our 24-hour on-site servicing covers: Motor, alternator and generator repairs Turbocharger services Drive and power electronic services Laser alignment and dynamic balancing Condition monitoring services. The latest technology ABB s name is synonymous with innovation. Always at the forefront of technology, ABB is constantly seeking new and better ways to develop its products and services. Among the latest innovations is ABB s new condition monitoring system which uses multichannel diagnostic transducers (vibration, pressure, flow, current, etc), so that a customised footprint or signature can be established, allowing run up / run downs to be digitally recorded and analysed later. Did you know? ABB performs pump and gearbox overhauls and rotating components balancing. commitment 3

4 Available 24 hours, 365 days a year Integral to the ABB commitment to customers is the ABB national support line call centre available 24 hours a day, 365 days a year to any customer, anywhere. National support line centre Instant, reliable access to our extensive support network An assigned support engineer responsible for solving the problem A documented problem escalation process to ensure rapid involvement of worldwide specialists and product developers where needed Call free 0800 GO4 ABB ( ). Electrical workshop Motor, generator and alternator rewinds, repairs and overhauls Full in-house formed coil manufacturing up to 13.8kV for all types of alternating current (AC) and direct current (DC) motors Testing of all sizes and types of motors, generators and alternators, including online motor testing up to 200kVA and 150Hz Maintenance on hazardous area motors with S Mark and AS/NZS 3800 accreditation for hazardous area repair Equipped and trained specialists for DC motor and drive repairs Site fault repairs and maintenance of standby and portable generator sets Spares, inventory management, logistics and replacement motor sourcing Did you know? ABB can provide a comprehensive equipment performance management solution to guarantee performance of your running plant. 4

5 Transformer and switchgear workshop Transformer and switchgear repairs and overhauls Preventative maintenance and servicing of switchboard protection, circuit breakers, motor starters and switchgear Oil dielectric testing, including oil replacement, storage, treatment and dry outs Spares, inventory management, logistics and replacement sourcing Industrial power electronics and drives ABB certified drive service centre for installation, commissioning, servicing, spare parts and repairs Electronic repairs for most drives and industrial electronics Drive retrofits and upgrades Life cycle and condition assessments Testing and calibration Training Spares, inventory management and replacement sourcing ABB Performance Service Centres. We re always here to help any time, anywhere. There are lots of good reasons why New Zealand s top companies use ABB s performance service centres. ABB offers outstanding, fast, reliable service with superior workmanship conducted by highly trained and experienced staff, using the latest technology. ABB knows that equipment needs to be in the best possible working order, sometimes 24 hours a day, and the goal is to make that a reality. There may be some variation between workshops; please phone the 0800 GO4 ABB number to confirm your nearest workshop s capabilities. reliability 5

6 ABB is here to help An Auckland power station experienced ongoing vibrations on a steam turbine. ABB was contacted and after monitoring the vibration levels and analysing the results, ABB engineers pinpointed the cause as oil whirl formation in the journal bearing. ABB recommended modifications be made to the bearing support. These were carried out and as a result the vibration problem was eliminated. Valve workshop Valve and positioner repairs and overhauls Full shutdown management for all valve maintenance Testing and calibration, including advanced process control and loop monitoring Technical support, root cause analysis and reporting Spares, inventory management and replacement sourcing Mechanical workshop Repairs and overhauls for rotating equipment Full management for all turbine maintenance Rebuilding of shafts, seals and white metal bearing repairs Heat exchanger repairs (air, water and oil) Coupling and shaft removal, servicing and repair with 200 tonne vertical and horizontal press capacity Balancing up to 50 ton to ISO 1940 standards, both in shop and on site Laser alignment and machine installation Turning, milling, metal spraying, TIG and ARC welding capabilities Did you know? ABB has been manufacturing electric motors for over 100 years. 6

7 Marine workshop ABB certified turbocharger service centre for repairs, balancing, spare parts and overhauls Marine electrical specialists for power generation and switchboard distribution servicing, repairs and testing Servicing and installation for marine automation, alarm and control systems Drydock support and planned repairs On-the-spot repairs can be made en route to a port. Alternatively, repaired components can be ready as soon as the ship enters the port. Condition monitoring services Vibration analysis and diagnostic specialists Rotating electrical machines on and offline testing for stator, rotor and phasing problems Low speed and two plane balancing Infra-red thermography surveys to meet New Zealand insurance council and IEEE standards Oil analysis Management of non-destructive testing (NDT) for plant shutdowns. Material crack and material thickness testing Ultrasound surveys using high frequency noise detection equipment that can identify air, steam and vacuum leaks Remote condition monitoring services, training, root cause analysis and technical support for the condition monitoring program Did you know? ABB s wireless technology allows robots to move around without cables, which frees technical operators to run factories with a pocket computer. responsibility 7

8 With locations all around New Zealand, ABB is close to you. 5 Ponui Place, Mt Wellington, Auckland Ph: Fax: Pukete Industrial Estate, 117 Maui Street, Hamilton Ph: Fax: ABB Maintenance Services Tasman Mill, Fletcher Ave DOL T65, Kawerau Ph: Fax: ABB Maintenance Services Kinleith Mill, State Highway 1, Tokoroa Ph: Fax: Vulcan Place, Christchurch Ph: Fax: ABB support line 24 hours, 365 days a year 0800 GO4 ABB ( ) Website: