Scaling industrial control technologies for food & beverage industry
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1 ISAB/F&B Symp/ /Slide No. 1 National Symposium on Automation & Digital Transformation of Food & Beverage Industry 26 th & 27 th February 2016 Scaling industrial control technologies for food & beverage industry Standards Certification Education & Training Publishing Conferences & Exhibits ARVIND MANGARSI Business Head-Products & Projects B&R Industrial Automation Pvt. Ltd. Arvind.Mangarsi@br-automation.com
2 ISAB /F&B Symp / /Slide No. 4 8 F&B Industry Trends Increase/maintain market shares More affordable products Higher consumer satisfaction Sustainability World population growing Raw materials shortage Waste and energy consumption reduction
3 ISAB /F&B Symp / /Slide No. 5 Production requirements Flexibility Many product variants on the same production line Safe production Avoid products contamination Cost-effective products Optimize total costs of production Maximum availability Increase number of unit produced per line
4 ISAB /F&B Symp / /Slide No. 6 From Lean to Agile Global Challenges
5 ISAB /F&B Symp / /Slide No. 7 Global Basics of Challenges Modern Industrial Automation Consequences - Benefits - Challenges Global Networks allow Flexibility Open Connectivity & Opportunities but must overcome Inhomogeneous Data Structures Smart Factory Solutions Big Data facilitate Increased Business Transparency intelligence but require Complex Analytics Influence of Customers allows On-demand Scalability+ Production but requires Flexible Production
6 ISAB /F&B Symp / /Slide No. 8
7 ISAB /F&B Symp / /Slide No. 9 APROL for F&B Industry Supply Delivery Plant Processes P1 P2 P3 Lines L1 L2 Machines M1 M2 M3 M1 Historian Data Server Long time storage High-performance Manipulation-free Diagnostics Predictive Maint. Easy to use Visualization Joint visualizations on one screen Operate and Control
8 ISAB /F&B Symp / /Slide No. 10 APROL for F&B Industry Supply Delivery Plant Processes P1 P2 P3 Lines L1 L2 Machines M1 M2 M3 M1 Data Aggregation Extract Transform Load Any data source (CSV) Analysis Web based user interface Predefined methods and actions Reporting Ad-Hoc reporting Online deployment
9 ISAB /F&B Symp / /Slide No. 11 APROL for F&B Industry Supply Delivery Plant Processes P1 P2 P3 Lines L1 L2 Machines M1 M2 M3 M1 Condition Monitoring Online data acquisition Online equipment comparison Batch Process Data collection Golden batch Continuous Process Alarms & Trends Historical & Live-Events Process optimization
10 ISAB /F&B Symp / /Slide No. 12 APROL for F&B Industry Supply Delivery Plant Processes P1 P2 P3 Lines L1 L2 Machines M1 M2 M3 M1 Data Warehouse ERP (SAP) MES Internet database BI- Suite integrated Dashboards Easy reporting Data Mining / OLAP Mobile Access Secured connection Smart devices Data export
11 ISAB /F&B Symp / /Slide No. 13 Scalability for Factory Automation
12 ISAB /F&B Symp / /Slide No. 14 B&R APROL - Process control system Solution for Smart Factory Solution Package Process Data Acquisition Energy Monitoring Condition Monitoring Process Control Advanced Process Control Process Automation Library APROL Process Control System (Core system) Operating and Monitoring Trend system Alarm system Reporting system powered by Jaspersoft Target
13 ISAB /F&B Symp / /Slide No. 15 Scalability Scalable from 50 to IO s Same Functionality within all scales All X20-Atom Controllers suitable
14 ISAB /F&B Symp / /Slide No. 16 System architecture Operator station 1 Operator station n Engineering database Real-time database Historic database Redundant Archive Controller & I/O 1 Controller & I/O n
15 ISAB /F&B Symp / /Slide No. 17 Single node architecture Operator station Engineering database Real-time database Historic database Controller & I/O 1 Controller & I/O n
16 ISAB /F&B Symp / /Slide No. 18 APROL Factory Automation Unlimited scalability 100% investment protection 1..n Operator stations Runtime/Operator/Engineering station 1 Station Operator station 2 Operator station n 1..n Runtime Server Runtime Server 1 Runtime Server 2 Runtime Server n 1..n controllers and I/O stations Controller & I/O n
17 ISAB /F&B Symp / /Slide No. 19 APROL VALUE FOR MONEY Scalability Connectivity Open Technology Technical Performance One solution for all Disciplines Reporting Best Commercial Performance
18 ISAB /F&B Symp / /Slide No. 20 Scalability for Machine Automation
19 ISAB /F&B Symp / /Slide No. 21 A challenging trend for machine builders Standard machines Adapted machines, Options Variety of consumer products Special end-customer requests Regional requirements Adapted Standard machines, machines Options Growing range of options Typical machine portfolio
20 ISAB /F&B Symp / /Slide No. 22 Request for customisation Many machine configurations
21 ISAB /F&B Symp / /Slide No. 23 HW-independent development One solution for multiple markets One software solution Many machine configurations Hardware configurations completely independent Separate assignment of software packages, separate I/O mapping Unlimited number of machine configurations All managed in one project
22 ISAB /F&B Symp / /Slide No. 24 HW-independent development One software pool Many machine configurations Completely independent hardware configurations Separate assignment of software packages, separate I/O mapping Unlimited number of machine configurations All managed in one project
23 ISAB /F&B Symp / /Slide No. 25 Perfect Integration One engineering tool for entire lifecycle All products All tasks Control Development HMI Simulation Motion control Commissioning Safety technology Diagnostics & Service
24 ISAB /F&B Symp / /Slide No. 26 B&R 2 PIONEERS ONE VISION
25 ISAB /F&B Symp / /Slide No. 27 Global presence Headquarters in Austria 180 offices in 75 countries
26 ISAB /F&B Symp / /Slide No. 28 B&R India 6 offices 70 employees Sales, Application, Support Logistics center in Pune Training centers Delhi Ahmedabad Mumbai Pune Bangalore Chennai National headquarters Technical offices
27 ISAB /F&B Symp / /Slide No. 29 Automation for machines and factories
28 ISAB /F&B Symp / /Slide No. 30 Products
29 ISAB /F&B Symp / /Slide No. 31 Solutions for all industries 3,600 26,500 Machine builders Plant installations Trust in B&R Worldwide
30 ISAB /F&B Symp / /Slide No. 32 Global Basics of brand Modern owners Industrial put Automation their trust in B&R Food Beverage
31 ISAB /F&B Symp / /Slide No. 33 More Basics than of Modern 200 OEMs Industrial in the Automation packaging industry Liquid filling machines Horizontal form fill seal Vertical form fill seal Blister packaging Shrink wrap Labeling Case packers & Cartoning End of line & Robotics
32 ISAB /F&B Symp / /Slide No. 34 YOUR GLOBAL PARTNER FOR AUTOMATION EXCELLENCE
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