Integrated Solutions for LNG operations. Kongsberg Maritime
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1 Integrated Solutions for LNG operations Kongsberg Maritime
2 International high-tech solutions, from deep sea to outer space Advanced solutions and applications for the maritime, oil & gas, defence and space industry. - Extreme Performance for Extreme Conditions - WORLD CLASS - through people, technology and dedication.
3 Kongsberg Maritime Offshore Merchant Marine Subsea 55 offices in 21 countries 3821 employees (09/2017) Revenues MNOK 8597 (2016) Installed on more than 16,500 vessels Dynamic positioning, navigation, automation, simulation, Subsea and seismic instrumentation and fisheries WORLD CLASS - through people, technology and dedication
4 Kongsberg Maritime India Pvt. Ltd. Established in India in 2006 Staff Strength of 100+ Employees Located in Mahape, Navi Mumbai 70+ Qualified & Competent Engineers In-house competence on safety and LNG applications Offshore center for Engineering & Software Development Sales Office for marketing KM Products Efficient Customer Support Team
5 Kongsberg Maritime LNG Reference List from 2000 to 2016 Total of ~350 LNG Ships: ~125 ships from Steam, Slow Speed Diesel, DFDE ~ 225 Ships from DFDE, ME-GI, LP-2S (XDF) Kongsberg Maritime has gained a 70% market share throughout long term dedication to yard support and life time support to owners and operators. WORLD CLASS - through people, technology and dedication.
6 The Total LNG Value Chain Kongsberg Maritime all areas of growth Field Production FLNG Distribution Transportation LNGC LNG Value Chain Small Scale LNG Regasification FSRU WORLD CLASS - through people, technology and dedication
7 Golar Hilli, FLNG Project Courtesy of GOLAR LNG Kongsberg Maritime s technology will be the backbone of the integrated control and safety system for the new FLNG. K-Spice, Dynamic process simulator. K-Chief 700, Controls system, Integrated Hull and Topside system K-Chief 700, Safety system, ESDS & Fire & Gas detection K-Gauge GAS Tank level gauging system Kongsberg Maritime Engineering; Engineering and supply of complete electro package.
8 IAS ME-GI LNG Vessel Kongsberg deliver the complete control system to Teekay for the World s first ME-GI LNG Vessels WORLD CLASS - through people, technology and dedication.
9 ReGas FSRU Lampung and Independence Kongsberg deliver the complete control system for the PGN FSRU Lampung and it s tower yoke Courtesy of HÖEGH LNG AS Kongsberg deliver the complete control system for the Independence Commenced operation in November 2014 LNG import terminal (FSRU) in Klaipeda, Lithuania WORLD CLASS - through people, technology and dedication.
10 IAS Small Scale LNG Vessel Kongsberg are delivering the complete control system for the Evergas small scale LNG vessel IAS, ESDS, CTS, Navigation & Bridge Manouvering System, WORLD CLASS - through people, technology and dedication.
11 The Full Picture By Kongsberg Maritime INTEGRATED AUTOMATION SYSTEM (IAS) IAS provides ship owners and operators with a better technical and operational solution by choosing one common control system platform for both HW & SW from Kongsberg Maritime to all of the ship control WORLD CLASS - through people, technology and dedication Page 11
12 Kongsberg Maritime LNG Solutions IAS- Control System Power Management Thermal Oxidizers (GCU) Cargo & Ballast control Duel Fuel - Diesel Electric Automatic Boiler Control Reliquefaction Turbine Machinery Control Regasification Two Stroke Main Engine Control HP Gas Injection Safety System, ESD, ME-GI Gas Detection LP-2S Ship Performance Monitoring Custody Transfer System Load and Stability Calculator Navigation Bridge Information Management System Dynamic Process Simulation
13 Full Integration Gas Combustion Unit Automation System LD/HD Compressors/ Gas Management Automation System Boiler Automation System Reliquefaction Plant Automation System Regasification Plant Automation System ME-GI Automation System LP-2S Automation System Ship Integrated Automation System (IAS) Custody Transfer System (CTS) Bridge Manouvering System (BMS) WORLD CLASS - through people, technology and dedication.
14 IAS Small Scale LNG and bunker Vessels Complete integration by experience Hull/Process Control System Load and Stability Calculator Custody Transfer System Navigation Bridge Bridge Manouvering System Dynamic Positioning K-IMS Ship Performance Monitoring Density Profile Monitoring System CCTV
15 IAS. K-Chief 700 system K-Chief 700 The K-Chief 700 alarm, monitoring and control system is a highly flexible concept, providing competitive solutions for all types of vessels. K-Chief 700 covers a range of solutions, from basic alarm system for unmanned machinery area operation, to fully integrated automation systems for machinery, propulsion and cargo operations. With the distributed and scalable system design, with I/O modules and controllers located close to the process, K-Chief700 is highly suitable for replacing existing vessel systems. / 15 / 6-Feb-18 WORLD CLASS through people, technology and dedication
16 Topology Small Scale LNG : Machinery control Auxiliary systems Cargo control Tank Gauging CTS Power management WORLD CLASS - through people, technology and dedication Page 16
17 What is K-Gauge CTS? Custody Transfer Measurement System K-Gauge CTS is a certified system for CTS volume calculations, and includes: Accurate, certified and calibrated tank level measurements by use of Radar Tank Gauge, with AutroCAL - Kongsberg unique continuous level calibration and verification function Accurate, certified and calibrated temperature measurements Accurate, certified and calibrated pressure measurements CTS volume calculations according to GIIGNL guidelines, ISO and ISO regulations Automatic generation and print-out of volume reports (before, after, total transfer) Certified by SGS, Intertek Kimsco and NKKK Page 17 06/02/2018 WORLD CLASS - through people, technology and dedication.
18 K-Gauge CTS Custody Transfer Measurement System Features: Radar based primary gauging system Radar based secondary gauging system Radar based TOP system Official Volume transfer report Configurable reports Level filtering function Continuous verification AutroCAL
19 K-Gauge CTS Custody Transfer Measurement System AutroCAL - the unique calibration and verification function AutroCAL continuously compensates for changes in the propagation speed. AutroCAL ensures high accuracy over the whole measurement range, independent of the gas mixture, pressure and temperature. AutroCAL continuously verify the performance of the level gauge, in operation and at periodic re-certification. Page 19 06/02/2018 WORLD CLASS - through people, technology and dedication.
20 K-Gauge CTS Custody Transfer Measurement System 4-in-2 configuration: 4 functions by 2 radar gauges, in one penetration; Primary ATG Secondary ATG High level alarm Tank Overfill alarm Dual radar tank gauges and dual temperature sets Primary and secondary level gauge are completely independent, both mechanically and electric Primary and Secondary ATG connects to same CTS Volume report system Meets guidelines set forth in ISO Page 20 06/02/2018 WORLD CLASS - through people, technology and dedication.
21 K-Gauge DPMS LNG densimeter Features: Worlds only in-situ LNG densimeter Utilize the CTS radar tank gauge Continuous density measurements by AutroCAL Built-in LNG aging tool Density reports with composition. Density profile monitoring as input to roll-over prediction. Page 21 06/02/2018 WORLD CLASS - through people, technology and dedication.
22 Integrated Automation System Operational Advantages Redundant Control System, extremely high uptime All information from sub-systems available (not only GA-alarm) Uniform system operation concept Uniform presentation design Common alarm management and system diagnostic All signals logged in History logger/k-ims All signals available for trending & reporting Global clock all segments are synchronized 10ms timestamp accuracy for all signals (compare to 1-5 sec for serial interface) Built in self-test for all HW and sub-segments Diagnostic tools and remote diagnostic WORLD CLASS - through people, technology and dedication Page 22
23 Integrated Automation System Technical advantages of integration Common alarm management and system diagnostic Improved response time Improved black-out prevention Fault Tolerant design Fully redundant controller for each segment No servers (Multi-Master technology) Open data exchange ease of accessing available data from different locations Redundant CPU s Redundant data exchange (dual can-bus or dual ethernet) More robust communication WORLD CLASS - through people, technology and dedication Page 23
24 Maintenance Advantages Common hardware platform Reduced onboard spare parts Common HW diagnostic Maintenance training for one system Remote diagnostic for all systems WORLD CLASS - through people, technology and dedication Page 24
25 Integrated Automation System Reducing no. of individual systems onboard Reduced training Common operator interface Maintenance for one technology platform Reduced need for onboard spare part Common Hardware Backup operator station (ECR-CCR-WH) Reduced service cost / fewer service eng. Diagnostic tool for all systems Remote diagnostic for all systems 5-6 different systems in a «conventional» low cost vessel are replaced by one hardware and one software platform on a modern LNG-C WORLD CLASS - through people, technology and dedication Page 25
26 Installation & commissioning advantages Reduced cabling Sensor information shared between systems Shorter commissioning time No discussion about who is responsible for what No serial interface / protocol problems One responsible partner WORLD CLASS - through people, technology and dedication Page 26
27 K-IMS Kongsberg Information Management System Platform to enable secure information sharing and collaboration. Remote Diagnostic Fleet Applications Vessel Applications 06/02/2018 WORLD CLASS - through people, technology and dedication. Page 27
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