Dr. Christopher Ganz, ABB, Group Vice President Extending the Industrial Intranet to the Internet of Things, Services, and People (EU6)

Transcription

1 Dr. Christopher Ganz, ABB, Group Vice President Extending the Industrial Intranet to the Internet of Things, Services, and People (EU6) Slide 1

2 ABB paves the way for the big shifts Internet of Things, Services and People (IoTSP) concept as cornerstone Big shift in power Big shift in automation Things Services Things Services Internet of Internet of People People November 2, 2016 Slide 2

3 Complex industrial production infrastructure Interacting things improve collaboration Communication Control room Automation system Electrical system Variable speed drives Electrical motors Smart and communicating devices connected to perform complex tasks Slide 3

4 Maintenance Automation systems The Intranet of Things Operations Remote Maintenance Clients? Operation Control Control & Protection Intelligent devices 2-Nov-16 Slide 4

5 Local Execution Remote Information management Local vs. remote potential Service Action Maintenance Plant Health Set Points Operation Operational data Control signals Control Measurements Plant 2-Nov-16 Slide 5

6 System Monitoring Monitoring and Diagnostic Potential RPM Drive Motor Gearbox Compressor Pressure Ratio Surge Line SCL RPM RPM 1.1 ~ 1.05 = M = ~ RPM Mass Flow Rate [kg s -1 ] RPM RPM Device health and performance is derived from the analysis of the devices diagnostic data collected Health or performance can also be observed in measurements from devices along mechanical, electrical, or control connections Integrating monitoring data from all sources in the plant including electrical and control systems provide thorough information 2-Nov-16 Slide 6

7 Condition Fleet management Predictive maintenance potential Failure initiated First indications in measurements First alarms Audible and thermal indications Ancillary damage Statistical spread Catastrophic failure Good statistical knowledge important for accurate predictive maintenance Time to react increased with improved predictive methods Failure patterns observed in the fleet can be identified early in measurements Integrating and analyzing monitoring data from a variety of installations of the same device type throughout the industry is essential 2-Nov-16 Slide 7

8 Remote services Data driven services Data Analysis Knowledge Service Offering What can we learn from data? What services can we offer? Value Proposition Customers Tasks & Needs Customer s Tasks and Needs driven Value Proposition shall define analytics solution November 2, 2016

9 OT capabilities IT capabilities Remote access infrastructure for service Customer concerns Privacy Security Concern to make data available for undefined use Concern to compromise plant security through remote access connections Interoperability Data cannot be easily accessed across differing application systems Reliability Customers expectations are driven by experience with operations system Investment protection Existing operation critical infrastructure can not be exchanged to support IoT, plant lifecycle is much longer than IT infrastructure 2-Nov-16 Slide 9

10 Unlocking the ABB potential in digital ABB Ability TM : creating one common offering for digital end-to-end solutions Open access, intelligent cloud New end-to-end digital solutions Closing the loop with connected devices Digital ABB offering across businesses: integrate, penetrate, replicate November 2, 2016 Slide 10

11 ABB Ability Services and applications Collaboration in the data driven ecosystem 3 rd Party service provider Collaborating service expert ABB consultant Web portal Service center Service dispatcher Field service mgt Analytics Customer Inst. base Secure conn. Other data Field service engineer Improved operational effectiveness Fast and efficient resolution of issues

12 Service delivery Internet of Things, Services and People ABB closes the loop data driven services Service Action Maintenance Plant Health ABB Core Offerings Set Points Control signals Operation Control Operational data Measurements Data Collection Plant 2-Nov-16 Slide 12

13 ABB Ability for Power Grids: Substations Example: Digital Substation and Asset Health Center Customer s situation: Miles of copper cabling for point-to-point connections for measurement, protection and control, resulting in expensive testing and maintenance Valuable and critical substation assets (transformers and circuit breakers) lack comprehensive condition monitoring systems, resulting in islands of information as well as periodic rather than condition based maintenance strategies ABB s solution: Digital communications where fiber optic networks replace copper signaling wire. Secure, high performance digital infrastructure drives the operation of the substation and provides asset health data to the cloud-based asset health center for optimized maintenance strategies Benefits: CAPEX reduction through reduction of substation footprint and copper cables OPEX reduction in reduced downtime, maintenance and testing November 2, 2016

14 ABB Ability for Marine: Integrated Operations Center Expert support and internal tools offered as a service November 2, 2016

15 ABB Ability for Marine: Remote Monitoring Example: FPSO Yùum K ak Náab, BW Offshore Customer s situation: Drive tripped due to component failure. Reduced cargo transfer capacity lead to delays in production. Onboard personnel not able to determine root cause of fault. ABB s solution: The Remote Diagnostics Services provided by ABB is excellent. The process of solving problems between ABB and onboard personnel has been excellent, inclusive response time, reporting and auditable trail of problem solving process. Isak Arne Stensaker Maintenace Supervisor, FPSO Yuum K ak Naab Remote connection was requested, Viewed historical data from time of fault. Based on alarm and events participating crew was instructed to perform physical tests on specific parts related to the fault. In cooperation the faulty part was detected and replaced with onboard spare part. ABB remotely monitored initial start-up after part replacement. Benefits: Problem solved within 5 hours without re-routing and port visit November 2, 2016

16 ABB Ability for Marine: Energy Optimization Advisory suite for entire AIDA fleet Customer s situation: AIDA, German-based cruise operator, sets high demands in the environmental friendly solutions it deploys onboard the vessels: to improve the environmental footprint of its fleet to minimize the overall energy costs for the entire fleet ABB solution: Equip entire AIDA cruise fleet with: SEEMP-compliant energy monitoring and EMMA management system and decision-support tool to minimize the overall energy costs for individual vessels and entire fleets All data generated onboard transferred to a cloud-based application for vessel benchmarking. Provides management onshore with full visibility of energy consumption across the entire fleet. Extensive ABB analytical services, including simulations, helps customer on future business case analysis Slide 16 SEEMP - Ship Energy Efficiency Management Plan

17 ABB Ability for LV Motors: Smart Sensor Bringing low voltage motors into the IoT Challenge: Majority of installed industry assets are dumb ; providing data-driven services is not possible Big potential in installed base and brownfield installations that need to be easily retrofitted ABB Solution: The Smart Sensor monitors and sends key condition and operating data of electric motors via smartphone to a secure cloud-based server. Specifically developed algorithms analyze the data and send recommendations for predictive maintenance directly to the user s smartphone or PC. Benefits: Reduce downtime by as much as 70% Extend a motor s life by up to 30% Improve energy efficiency by up to 10% 2-Nov-16

18 ABB Ability for LV Motors: Safety support for MV Breakers Interactive collaboration Challenge: Remote Analytics allows experts to remain remote, but actions still have to be executed locally Service engineers are acting in a potentially dangerous environment ABB solution: Video support for field engineer, interacting with the remote expert Remote interactive safety advice and mobile safety checklist for safe working environment Remote interaction for safe working environment Benefits: Support by a remote health & safety expert adds an outside view to the situation Unsafe conditions result in withdrawn work permit by remote health & safety expert 2-Nov-16

19 ABB Ability Internet of Things, Services and People Conclusions Intranet of Things Internet of Things Intelligent devices equipped with sensors are providing large amounts of data that is today used in the controls system Today s essential requirements remain valid (safety, reliability), cyber security and data privacy become more important for all players along the value chain Internet of People People will not be obsolete in the future context, as they remain in control of the production process. People will be the decision makers Internet of Services Services will become more advanced through the use of data analytics. If the analytics results are not turned into improvement actions, customer benefits remain low. Opportunities for new service models that build on collaboration with partners and customers will evolve. Slide 19

20 ABB Ability Hanover Fair, Germany 2016 November 2, 2016

21 November 2, 2016