Jan-Erik Räsänen, ABB Marine and Cranes/Tanker day Spore, ABB Marine Energy Efficiency Tanker day Singapore Oct 11th 2013

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1 Jan-Erik Räsänen, ABB Marine and Cranes/Tanker day Spore, ABB Marine Energy Efficiency Tanker day Singapore Oct 11th 2013 ABB Group October 11, 2013 Slide 1

2 ABB Marine Energy Efficiency Content General Introduction to the publication energy efficiency the other alternative fuel Cooling System upgrade Speed optimization Ship Energy Efficiency Management Plan and ABB Marine Summary ABB Marine and Cranes 10/11/2013 Slide 2

3 ABB Group A global leader in power and automation technologies 145,000 employees in about 100 countries $38 billion in revenue (2011) Formed in 1988 by a merger of Swiss and Swedish engineering and technology companies Publicly owned company with head office in Switzerland 26 Business Units(BU) dedicated for global market BU Marine and Cranes has been in the marine industry for over a century

4 ABB s mission Improve performance ABB helps customers improve their operating performance, grid reliability and productivity whilst saving energy and lowering environmental impact. Drive innovation Innovation and quality are key characteristics of our product, systems and service offering. Attract talent ABB is committed to attracting and retaining dedicated and skilled people and offering employees an attractive, global work environment. Act responsibly Sustainability, lowering environmental impact and business ethics are at the core of our market offering and our own operations.

5 Moving people and goods safely and efficiently You will find ABB s marine solutions open new seaways between Europe and Asia power the world s largest and most energy-efficient cruise ships reduce fuel cost by 20% in ferries in Japan power LNG carriers into new era of energy efficiency installed in more than 125 offshore drilling rigs and jack ups ABB Group October 11, 2013 Slide 5

6 A flexible portfolio of support and service solutions Improve the profitability of your assets Fleet Management Services Remote Diagnostic Services - RDS Energy monitoring and management - EMMA Spares, service and inventory frame agreements Technical ship management Projects and Consulting Retrofit solutions Consulting projects and feasibility studies Energy efficiency solutions Shore-to-ship power solutions Safety Solutions Core Services Spare parts Preventive maintenance and site surveys Technical support and on-call Training Commissioning

7 Energy Efficiency handbook ABB internal

8 Tankers Product/solution applicable for both retrofits and new vessels Product/solution feasible mainly for new vessels Consulting services Mechanical shaftline 1 Advisory systems 9 Diesel electric auxiliary propulsion system 19 Diesel engine performance monitoring 2 VFD for cooling systems 11 Azipod propulsion 1 Energy appraisal 4 Winch control with VFD 15 Shaft torque and power metering 2 Energy efficiency audit 5 Onboard DC Grid 16 High efficiency motors 3 Energy efficiency training 7 VFD for shaft generator (PTO/PTI) 17 Diesel engine speed regulation 8 Waste heat recovery system ABB Group October 11, 2013 Slide 8 18 Automatic voltage regulator

9 Cooling System upgrade ABB internal ABB Marine and Cranes

10 Cumulative savings and investment cost Cooling system deliveries by ABB Marine Cumulative energy savings achieved by installing VFDs to: Machinery Spaces Ventilation SW Cooling Pumps Summary of the savings: mt of fuel (based on HFO) USD savings with an investment of USD CO 2 reduction of t References: - Savings are based on installation on 50 vessels during YTD (2013) Cooling system upgrade being executed on 28 vessels Note! The savings has been calculated with HFO, regadless the fuel type customer has used. ABB Marine and Cranes 10/11/2013 Slide 10

11 ABB - Your partner in energy efficiency Complete retrofit packages ABB provides specialized solutions and services for energy efficiency projects onboard vessels with an average of 40 % energy savings A fast track to savings with an average lead time of three months from initial on-board surveys to start of savings ABB Group October 11, 2013 Slide 11

12 Installing Variable Frequency Drives A simple way to get started with green shipping 10% speed reduction = 27% power reduction Instant energy savings when the pump or fan always run at the correct speed to meet flow and pressure demands The fuel emissions and savings generated by VFD may surprise you. 50kW power reduction equals to USD savings / year ABB Marine and Cranes October 11, 2013 Slide 12

13 Energy Product/Chemical Tanker Product / Chemical Tanker The Vessel DWT 43,475 ; LOA182 m Annual savings: 72% Energy saving on EV & SWC Fuel savings of 319 ton * 689 USD/ton = $ 220, % Fuel saving on total fuel consumption CO2 reduction of 990 ton Payback time less than half a year Scope: Turn-key variable frequency drive retrofit two sea water cooling pumps, 65 kw each four engine room ventilation fans, 32 kw each controlled by ABB PLC one tank cleaning pump, 160 kw ABB Marine and Cranes October 11, 2013 Slide 13

14 Speed optimization ABB internal ABB Marine and Cranes

15 EMMA Advanced Optimizer Speed Optimization Advices the officers on the optimum speed or RPM to reach the ETA with desired buffer time and taking the weather in account. Intuitive UI to dynamically advice on the optimum Speed for required ETA Speed Advice savings potential 3,7 %* *Typical losses in historical data due to fluctuations in RPM are 4,7 % After RPM Advice 1 % (CMA-CGM) ABB Group October 11, 2013 Slide 15

16 Before and after the Speed Optimization Measured RPM before and after Before After ABB Group October 11, 2013 Slide 16

17 Before and after the Speed Optimization RPM histogram ABB Group October 11, 2013 Slide 17

18 Before and after the Speed Optimization Fuel consumption histogram ABB Group October 11, 2013 Slide 18

19 Before and after the Speed Optimization Cumulative fuel oil consumption ABB Group October 11, 2013 Slide 19

20 Before and after RPM advice Overall result Result 70 day sailing period benchmark before after difference Rpm average [rpm] Daily fuel consumption average [ton] Total fuel consumption [ton] Daily fuel cost difference (per sailing day) $3 120 Total fuel cost difference (70 sailing days) $ Yearly estimate (200 sailing days) $ Yearly fuel consumption change [ton] 951 Fuel Oil Price $650/mt ABB Group October 11, 2013 Slide 20

21 Ship Energy Efficiency Management Plan - SEEMP

22 Guidance on best practices for fuel-efficient operation Chapter 5 MEPC 63/23 Annex 9 Fuel efficient operation Optimized ship handling Hull and propulsion Machinery and equipment Improved Cargo handling Energy conservation and awareness Improved voyage planning Optimum trim Hull resistance Propulsion system optimization Cargo handling optimization Energy Management Weather routing Optimum ballast Propeller management Auxiliary engine systems Fuel type Just-in-time and improved fleet management Optimum propeller and propeller inflow considerations Waste Heat Recovery Use of renewable energy Speed optimization Optimum use of rudder and heading control systems (autopilots) Auxiliary systems Shore to ship power when at port Optimized shaft power Training and awareness ABB Marine have solution available to improve the energy efficiency in this area ABB Marine can provide a partner solution in delivery ABB Group October 11, 2013 Slide 22

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