STORA ENSO CORBEHEM PAPER MILL

Transcription

1 John Wilkie Paper Mill Services Ltd Maryfield, Manse Lane St Fillans Perthshire UK PH6 2NF Tel: 0044 (0) Mobile: 0044 (0) STORA ENSO CORBEHEM PAPER MILL TECHNICAL DESCRIPTION Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 1

2 ENERGY IN USE IN STORA ENSO PAPER MILL STEAM PRODUCTION CONSTRUCTION DATE: 2003 STEAM PRODUCTION: 4 BOILERS VKK STANDARDKESSEL 43 t/h 12 bars (operation with Gas) 37,5 t/h 12 bars (operation with fuel oil) STEAM TEMPERATURE 260 C (output of boiler) STEAM NETWORK EXPANSION PRESSURE 2.5 bars and 12.5 bars FIOUL OIL TANK CAPACITY 700 m3 Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 2

3 ENERGY IN USE IN STORA ENSO PAPER MILL STEAM PRODUCTION Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 3

4 ENERGY IN USE IN STORA ENSO PAPER MILL STEAM PRODUCTION Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 4

5 ENERGY IN USE IN STORA ENSO PAPER MILL NATURAL GAS OPERATING DATA SUPPLY PRESSURE 41 bars EXPANSION PRESSURE 4 bars 1500 m3(n)/h nominal value. Maximum hourly flow 2360 m3(n)/h (GRT value) 14 bars m3(n)/h nominal value. Maximum hourly flow m3(n)/h (GRT value) Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 5

6 ENERGY IN USE IN STORA ENSO PAPER MILL ELECTRIC POWER ELECTRICAL POWER SUPPLY NORMAL: 2 redundant power supply lines 225 KV, Pcc min 7GVA, Pcc max 10 GVA EMERGENCY: 1 line 20 KV (maximum power 8-10 MW) for maintaining safety feed MAIN HIGH VOLTAGE DISTRIBUTION 2 TRANSFORMERS 225/45 KV 130 MVA in use + 1 TRANSFORMER 225/45 KV 130 MVA for back up 1 TRANSFORMER 20/45 KV 12.5 MVA to Switch safety feed 3 DISTRIBUTION STATIONS 45 KV MAIN DATA CURRENT CONTRACTED POWER (2012): 106 MW (170 MW max experience) HIGH VOLTAGE IN USE: 225KV 45KV 10,5KV 3,125KV Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 6

7 ENERGY IN USE IN STORA ENSO PAPER MILL COMPRESSED AIR ERECTION DATE: 2003 MAIN DATA BUILDING NATURE: CONCRETE 4 SCREW COMPRESSORS ATLAS COPCO 4000 m3/h, 7 bars, fixed speed, high voltage 1 SCREW COMPRESSOR ATLAS COPCO 4000 m3/h, 7 bars, variable speed, low voltage (regulation of compressed air network) AUTOMATIC CHANGE OF FIXED SPEED COMPRESSORS CONSUMPTION CURRENT PLANT: 6000 m3/h Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 7

8 ENERGY IN USE IN STORA ENSO PAPER MILL COMPRESSED AIR Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 8

9 WATER TREATMENT STATION FRESH WATER - MAIN DATA CONSTRUCTION DATE: 1989 CAPACITY PUMPING FRESH WATER: 3 x 800 m3/h CIRCULATOR + FILTERS: design for 1400 m3/h, Max experience 1700 m3/h, Min 600 m3/h DECARBONATED WATER STORAGE: 2000 m3 SLUDGE DEWATERING: 3 CENTRIFUGES, 50 t/h ANNUAL PRODUCTION OF SLUDGE: t USED FOR LAND APPLICATION Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/2016 9

10 WOOD YARD MAIN DATA ERECTION DATE: 1989, concrete building 1900m² STORAGE CAPACITY Wood Logs: m² Sawmill Chips: 5000 m² Chips manufactured: 8480 m² OPERATING DATA SIEVING capacity: 2 x 600 m3/h DEBARKING capacity: 1 debarker drum, 5m diameter, 33 m length, 300 stères, (Wood unfrozen) SPRUCE: 300 stères/h, POPLAR: 225 stères/h CUTTER capacity: 300 stères/h face value, 540 stères max SUPPLY CHAIN 50% Belgium, 45% France, 5% Germany Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

11 WOOD YARD DEBARKING DRUM Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

12 WOOD YARD DEBARKING AND CUTTER EQUIPMENT Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

13 KAOLIN MAIN DATA STORAGE CAPACITY POWDER MATERIAL: 5000 T SLURRY: 8 x 1000 m3 PRODUCTION CAPACITY 3 MIXERS: 1 x15 m3 and 2 x 20 m3 FLOW RATE: 80 m3/h SUPPLY CHAIN: TRUCK, BARGE, WAGON Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

14 COATED COLOR KITCHEN MAIN DATA STORAGE CAPACITY COATED COLOR: 2 x 21 m3 in COATED COLOR KITCHEN 2 x 50 m3 in PM5 STOCK LATEX: 20 x 30 m3 STARCH: 200 m3 / 124 T PRODUCTION CAPACITY 3 MIXERS 20 m3 FLOW RATE: 36 m3/h 30 BATCH / day SUPPLY CHAIN: TRUCK, WAGON Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

15 COATED COLOR KITCHEN INTERNAL EQUIPMENT + CONTROL ROOM Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

16 CHEMICAL PULP MAIN DATA STORAGE CAPACITY CHEMICAL PULP UNIT: 2500 to 3000 t (in chemical pulp building) 1000 m3 UNREFINED CHEMICAL PULP (Tanks in TMP building) 500 m3 REFINED CHEMICAL PULP (Tanks in TMP building) PRODUCTION CAPACITY 8 LINES OF UNSTACKING 1 WIRE-REMOVING STATION 2 MIXING CHESTS 50 m3 MIXING CYCLE: 20 / 30 MIN FLOW: 10/11 t/h SUPPLY CHAIN: TRUCK, BARGE Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

17 TMP BUILDING MAIN DATA ERECTION DATE: 1989, concrete building, 3220m² 1 CHIPS WASHING LINE 2 INDEPENDENT PULP PRODUCTION LINES REFINING SCREENING CLEANING BLEACHING / WASHING 2 INDEPENDENT LINES OF CHEMICAL PULP REFINING Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

18 TMP BUILDING MAIN DATA STORAGE CAPACITY: UNBLEACHED PULP: 2 x tanks 6000m3 CONCENTRATION to 8%: 2 x 450 t CONCENTRATION to 6.2%: 2 x 360 t BLEACHED PULP: 2 x tanks 1000m3 2 x 40 t ELECTRIC POWER SUPPLY: 3 transformers 45/10.5KV 50MVA Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

19 TMP BUILDING SYNOPTIC VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

20 TMP BUILDING OPERATING DATA PRODUCTION CAPACITY: REFINING: 2x 14 t/h SCREENING/CLEANING: 2 x 14 t/h BLEACHING/WASHING: 2 x 10 t/h CHEMICAL REFINING (TMP capacity): 2 x9 t/h (2 x 220 m3/h) MAIN PRODUCTION DATA FREENESS (CSF): ml BREAKING LENGTH: m UNBLEACHED PULP WHITENESS: 58% (ISO D65) MAC NETT 14: 4 6 % NOTE: PULP MILL is very flexible and can easily adapt its production to manufacture other types of pulp Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

21 TMP BUILDING PULP REFINER 6 MW (3rd STAGE) Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

22 TMP BUILDING PULP REFINER 17 MW (1st and 2 nd STAGE) Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

23 PM5 BUILDING PM5 MAIN DATA ERECTION : 1989, concrete building on 3 levels, m² PM5 BUILDING: PAPER MACHINE with ON LINE COATING MACHINE 1 RE-REELER 2 SUPER CALENDERS 2 WINDERS 1 CLINIC WINDER 1 PACKAGING LINE Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

24 PM5 BUILDING PM5 VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

25 PM5 BUILDING INTERNAL LAYOUT PACKAGING WINDERS CALENDERS REWINDER PAPER MACHINE UNWINDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

26 PM5 BUILDING PM5 MAIN DATA COMMISSIONING DATE 1990: VOITH paper machine, LWC paper, wire width 9.70 m, saleable width 8.60 m, t/ year, 2 coater on line, maximum design speed 1400 m/min MAIN REBUILDS: 2000: Coating station replacement by JET FLOW system 2004: PARSYTEC (WEB INSPECTION SYSTEM) + High speed camera 2005: METSO, dilution head box+ gap former + shoe press + 1,2 and 3rd drying sections, DNA DCS SIEMENS, DRIVE (converter and automation) PM5 maximum speed increase up to 1550 m/min, t/year 2006: METSO, New tail threading Foil Force 2010: HONEYWELL «DA VINCI» (QUALITY CONTROL SYSTEM) 2011: INFRA RED HEAT RECOVERY SOLARONICS system + DRYING HOOD partial rebuilding Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

27 PM5 BUILDING PM5 VIEW (2012) Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

28 PM5 BUILDING PM5 MAIN DATA PRODUCTION RANGE OFFSET / ROTO GRAVURE LWC STANDARD (NEO PRESS GRAVURE GLOSS) LWC IMPROVED (TERRA PRESS OFFSET and GRAVURE, GLOSS AND SILK) From 48 to 80 g/m² GRAVURE (70 g/m² TERRA PRESS SILK) From 54 to 80 g/m² OFFSET ELECTRIC POWER SUPPLY: 2 transformers 45/10.5KV 50MVA Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

29 PM5 BUILDING MAIN VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

30 PM5 BUILDING PRESS SECTION VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

31 PM5 BUILDING WET PART AND DRYER VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

32 PM5 BUILDING CALENDER + COATING STATIONS VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

33 PM5 BUILDING END PM5 VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

34 PM5 BUILDING CONTROL ROOM + ELECTRICAL ROOMS Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

35 PM5 BUILDING DRIVE CUBICLES + ENGINEERING ROOM Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

36 PM5 BUILDING RE REELER MAIN DATA VOITH paper machine WIDTH 8.87 m POPE REEL, SALEABLE WIDTH 8,70 m MAXIMUM SPEED 2500 m/min AUTOMATIC JUMBO REELS HANDLING SYSTEM AEG DRIVE (DC technology) PARSYTEC SYSTEM (WEB INSPECTION SYSTEM) Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

37 PM5 BUILDING RE REELER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

38 PM5 BUILDING SUPER CALENDER MAIN DATA VALMET, LWC 48 / 80 g/m² WIDTH: 8.72 m 12 PRESS NOMINAL SPEED: 1100 m/min (WORLD SPEED RECORD) 1200 m/min (drive design) AUTOMATIC SPLICING SYSTEM PIVOTING POINT SYSTEM TOP AND BOTTOM NIPCO ROLLS ABB DRIVE (AC and DC technology) Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

39 PM5 BUILDING SUPER CALENDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

40 PM5 BUILDING SUPER CALENDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

41 PM5 BUILDING SUPER CALENDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

42 PM5 BUILDING WINDER MAIN DATA VALMET JR1000 ERECTION IN 1989, 1st COMMISSIONING 1990 REBUILT IN 2009 (SOFT DRUM and HEAVY LOAD winding stations) WIDTH: 8,70 m 10 WINDING STATIONS / 4 HEAVY LOAD by winder NOMINAL SPEED: 2500 m/min CORES DIAMETER 76 and 150 mm REEL WIDTH: MIN: 0.37 m MAX: 3.7 m AEG and ABB DRIVE (AC and DC technology) Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

43 PM5 BUILDING WINDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

44 PM5 BUILDING WINDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

45 PM5 BUILDING WINDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

46 PM5 BUILDING CLINIC WINDER MAIN DATA VALMET JR1000 ERECTION in 1987 (winder PM2) REBUILT in 1992 (moved to PM5 and transformed in CLINIC WINDER) REBUILT in 2012 by RAUMASTER WIDTH: 0,4 to 3,6 m 4 WINDING STATIONS / 1 HEAVY LOAD NOMINAL SPEED: 1700 m/min ABB DRIVE (AC and DC technology) SIEMENS PLC and DCS Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

47 PM5 BUILDING CLINIC WINDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

48 PM5 BUILDING CLINIC WINDER Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

49 PM5 BUILDING PACKAGING LINE ERECTION: 1989 LAMB MACHINE MAXIMUM WIDTH: 3,7 m MAXIMUM WEIGHT: 6 t 60 REELS / hour MAX Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

50 PM5 BUILDING PACKAGING LINE Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

51 PM5 BUILDING PACKAGING LINE Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

52 GRINDING ROLL WORKSHOP MAIN DATA GRINDING MACHINE: WALDRICH SIEGEN, 1985 DIAMETER MAX: 2000 mm LENGTH MAX: 12 M WEIGHT: 62 T OPERABLE TO STEEL AND RUBBERIZED ROLL LOCATED CLOSE MAINTENANCE DEPARTMENT BALANCING MACHINE: SCHENK AHM 0085, 1990 DIAMETER MAX: 3100 mm LENGTH MAX: 11,6 m WEIGHT: 80 T STORAGE AREA: 1300 m² ACCESS: ROAD Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

53 GRINDING ROLL WORKSHOP GENERAL VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

54 GRINDING ROLL WORKSHOP GRINDING + BALANCING MACHINES Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

55 GRINDING ROLL WORKSHOP STORAGE AREA VIEW Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

56 GRINDING ROLL WORKSHOP MAIN DATA PM5 LATHE: WALDRICH DH1000/15 (20) 4CNC , ERECTION: 1989 DIAMETER MAX: 960 mm LENGTH MAX: 10,890 M WEIGHT: 20 T OPERABLE TO STEEL AND FILLED ROLL LOCATED CLOSE PM5 SUPER CALENDERS ACCESS: ROAD Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

57 GRINDING ROLL WORKSHOP PM5 LATHE Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

58 Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/

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66 John Wilkie Paper Mill Services Ltd Maryfield, Manse Lane St Fillans Perthshire UK PH6 2NF Tel: 0044 (0) Mobile: 0044 (0) THIS INFORMATION IS THE TITLE OF JOHN WILKIE PAPER MILL SERVICES LTD AND SHOULD NOT BE COPIED OR FORWARDED TO A THIRD PARTY WITHOUT CONSENT. FOR YOUR GENERAL INFORMATION WE HAVE TO INTIMATE THE FOLLOWING TO YOU: This schedule has been prepared solely for the guidance of prospective purchasers and does not constitute (and at no time shall be deemed to constitute) warranty is given to the accuracy of any measurements, specifications or other details whatsoever given within this schedule. Whilst every reasonable effort has been made to verify any statement, description, or comment made within this schedule, for the avoidance of doubt it is emphasised that the purchaser must make their own enquiries and satisfy themselves. Stora Enso Printing and Reading, Corbehem Mill Capacité usine de corbehem 02/05/