PAPER MACHINE. Technical data: Capacity: to/year Paper Weight: GSM Speed: m/min. Trimmed working width: mm.

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1 PAPER MACHINE Technical data: Capacity: to/year Paper Weight: GSM Speed: m/min. Trimmed working width: mm. The paper machine was designed for bleached/unbleached packaging paper from fiber in the first fabrication cycle (virgin fiber). Further were implemented new sorts : waterproof papers and paper suitable for printing and writing. The paper was none calendered, having only machine smoothness. From commissioning (1966) and so far, paper machine has been upgraded in several stages and now this have medium technological level. Paper machine id ready to be started. The paper sorts produced and marketed in are:. Bleached sulphate paper for special treatments (enrichment), bags and packaging. Unbleached sulphate paper for special treatment (enrichment) bags and packaging. Unbleached waterproof paper. Bleached waterproof paper. Bleached sulphate paper suitable for printing and writing 1

2 Equipment list of Paper Machine No. Quot. Equipment Main Characteristics Tower long fiber pulp - V =450mc - Q = % - with agitator Agitator tower long fiber - agitator propeller - Motor 110 kw/1000 t/min Pump for pulp from tower - Tip BA, 200x150x40 - Q = 250 mc/h ; H = 50mCA - C=5% - Motor 55 kw/ 1000 t/min Tank for long fiber - Volume= 100 mc, - C= 3-4%, - With agitator Agitator tank - Tip Pillow-Block - D= 48 - P= 55 kw/ 750 t/min /A Pulp Pump for feeding first step of grinding (refining) /B Pulp Pump for feeding first step of grinding (refining) , Refiners I stage Sunds - Defibrator, on long fiber line - Tip BA, 200x150x40 - Q=250 mc/h ; H = 50mCA ; C = 3 5% - Motor 90 kw/1500 t/min With frequency converter - Tip AH Q= 250 m 3 /h ; H= 50 m ; C=3-5% - Motor 75 kw/ 1500 t/min - TIP JC 02 - P= t/zi - C= 2-6 % - Pressure max. = 6 bar - Motor 400kW/750 t/ min 6KV Gaskets for fibrillation + shortening Tank for long fiber, after grinding - V = 150 mc - C= 3,5-4 % - with agitator Agitator for tank Tip Pillow Block - D= A B Pump, long fiber pulp Pump, long fiber pulp - Motor 30 kw/1000 t/min - Tip BA 200 x 150 x 40 - Q= 250 mc/h - C= 3,5-4 % ; H= 50mCA - Motor 55 kw /1000 t/min - Tip AH Motor 90 kw/1500 t/min White Water Tank for Pulper - V=5 mc Belt Conveyer FS short fiber (S.F) - Motor 2,2 kw/750 t/min Pulper (Hilo-pulper) FS, with 2 rotors : Rotor lent Rotor rapid - Capacity 550 kg - C= 5 6,5% - V total = 11 mc ; V util = 8,5mc - no. operation/h 3,5 (with warm water ) provided with 2 agitators - N= 202 t./min D = 96 mm - N= 960 t/min D = 650 mm - P= 75 kw/1000 t/min pt. each agitator 2

3 15. TS 1, TS 2 Tank of short fiber pulp 2 pieces - V =400 and 300 mc - Q = % - With agitator Tank of short fiber - agitator with propeller - Motor 110 kw/1000 t/min Agitator of short fiber tank - Tip Pillow-Block - D = 42 - Reduction report 1000:145 - Motor 40 kw/ 750 t/min Pump of short fiber pulp - Tip AH Q= 48 mc/h ; C= 5% - Motor 22kW/1500 t/min With frequency converter , Refiners II stage, VALMET, short fiber - TIP JC 01 - Capacity= 1,65 t/h/refiner - Pressure max. = 6 bar - C =2-6 % - Motor 250kW/ 750 t/min, 6KV Tank of brac - V = 100 mc - C= 4 4,5% - with agitator Agitator tank of brac - Tip Pillow-Block - D= 48 - Reduction report 1000:145 - Motor 22 KW/1000 t/min Pump of brac - Tip AH Q= 160 mc/h - C= 3-4 % ; H = 37 m - Motor 22 kw/1500 t/min. - Motor 18,5 kw/1500 t/min. Thikeners Lamort - Tip B2 - P = 6-7 t/ h - D=900 mm ; L = 4585 mm - Rotation speed= 25 t/min - Consis.in. 1%, Consist.out 5-6% - Stainless Steel Screen NR.16x16, with = 0,24 mm Dim. 4,4 x 2,95 m - Motor 3 kw/1500 t/min - Motor 5,5 kw/ 1500 t/min White Water Tank - V = 100mc White water Pump - Tip Cerna Q = 150 mc/h - H = 30mCA - Motor 55 KW/ 150 t / min White water Pump - Tip AH 150, closed rotor - Q = 150 mc/h ; H = 30 mca - Motor 75 KW / 1500 t/min 27. R Mixing tank - V= 5mc - Cu agitator tip elice - D=1.9m - H= 2,15 m Agitator for mixing tank - Consist. = 4-5% - D prop= 560 mm - Dist. From base to propeller 800 mm - Motor 7,5kW/1000t/min A Pulp Pump - Tip AH Q= 250 mc/h ; C= 4% ; H=30m 3

4 B Refiners III- stage, VALMET homogenization - Motor 75kW/1500 t/min - Tip BA 200 x 150 x 40, - Q=250 mc/h ; H=50m ; C = 5 % - Motor 90 kw/1500 t/min /1 Homogenization Tank - V= 40 mc - C = 4% - with agitator a /1 Agitator of homogenization tank - Tip Pillow Block A B - Tip JC 03 - Capacity 10 t/h - Pressure, max = 6 bar ; C=2-4%, - Motor 630 kw/1500 t/min 6 KV - gaskets for homogenization grinding degree - Motor 45 kw/1000 t/min Pulp Pump - Tip BA 200 x 150 x 40 - Q= 250 mc/h ; C = 5 % ;H = 50mCA, - Motor 90kW/1500 t/min - Tip AH Q = 250 mc/h ;C = 4% ;H = 30mCA - Motor 75 kw/1500 t/min Constant Level Box - V= 2 mc Clarified Water tank - V= 20 mc Pump of clarified water - Motor 18,5 kw/1500 t/min 36. Flotation Cells - 2 pieces - Capacity max. 80 mc/cell - Yield : 80-95% - With raclet bridge, motor 0,18 KW - screw conveyor, motor 1,5 KW - pressuring system Aquatector, with recycling pump, 60 mc/h, motor 22 kw Industrial Water Tank - V= 12 mc Industrial Water Pumps - Tip PC 2N Q = 35 mc/h ; H= 168 mca - Motor 30 kw/1500 t/min Tip Olt Q=50-80 mc/h ;H= mca High Pressure Pump HEG 32 for showers - Motor 55 kw/1500 t/min - Q= 18 mc/h - H= 300 mca - Motor 37 kw/3000 t/min Ventilators of air for grinding part - 2 pieces - Q= 6900 mc/h - P= 70 mca, 600 t/min Motor / / / A/B Pump for glue, 3 pieces - Tip NC 85 - Q= 29 mc/h ; H=11 mca Motor 7,5 kw/1500 t/min Glue Mill, 2 pieces - Tip Bewoid - With agitator - V= 600 l Motor 11 kw/1000 t/min - with pallets 3 in two floor - Motors : 11 kw/1000 t/min /1, 801/2 Agitators for Bewoid Mills Tank, horizontal V= 7 mc /1 Tank of industrial water - 2 mc Tank - V = 6 mc Dissolver for sulphate, 2 buc - V= 5 mc 4

5 A,B - With agitator tip propeller /1 Agitators from dissolver - Tip propeller /2 - Motors 1,5 kw/1000 t/min Tank - V = 7 mc /1 Tank for storage and sulphate dosing - V= 10 mc - Material polstiff Pump (sulphate) - Tip NC Motor 11kW/1500 t/min Colorant preparation plant - tip KEMEX Dosage plant (calcium carbonate) - Funnel with vol = 1 mc, with screw conveyer Pump of soda - Tip NC 45 - Motor 18,5 kw/3000 t/min Tank of soda preparation, for - V= 2,2 mc equipments Storage Tank of soda solution - V= 10 mc Starch Boiler - V= 2,5 mc - agitator tip propeller - Motor 3 kw/1500 t/min Tank for starch drain - V= 5 mc /1 817/2 Starch pump Bleaching agent preparation - V= 600 l Tank of bleaching agent storage - V= 3 mc /1 Pump - Tip NC 80 - Motor 5,9 kw/1500 t/min Elevator - 3 tf - Motor 11 kw/750 t/min Ventilator connexion station, 2 pcs - Motor 1,5kW/1500 t/min Q= 4 mc/h, for dosage in I stage of screening 2 mc/h face dozare pe sorbul pompei Ventilator left - Motor 30 kw/1000 t/min Ventilator right - Motor 30 kw/1000 t/min Pump for cleaners feeding - Tip BK Q= 1200 mc/h ;C= 0,55% ;H = 30m CA - Motor 160 kw/1500 t/min Pump of machine - Tip Z22 500/400-55ABS - Q = mc/h, - Q = l/min - C=0,22-0,6 % - H= 20 m - Motor 250kW/975 t/min Cleaners I-stage, 16 pcs - Q= 1200 mc/h - C= 0,5-0,8 % - Pi= 3,5 bar ; Pe= 0,5 bar Cleaners II- stage 6 pcs - Q= 250 mc/h - C= 0,5-0,8 % - Pi=3,5 bar ; Pe = 0,5 bar Cleaners III-stage - 2 pcs - Q = 50 mc/h - C = 0,5% - Pi=3,5 bar ; Pe = 0,5 bar Pump of I stage reject - Tip W 150 G - Q= 180 mc/h ; H = 12 mca - Motor 45 kw/1500 t/ min - C=0,55% Pump of II stage reject - Tip W 100 G - Q = 115 mc/h; H=10 mca - Motor 22 kw/1500 t/ min. 5

6 Centrisorter tip Black-Clawson - Tip ULTRA-VFNP - P= t/day - Q accept= l/min - C= 0,4-0,6 % ; Pmax.= 5 bar - Wire holes 1,6 mm rot/min, 12 paleţi/rotor - Motor 55 kw/ 1000 t/min Vibrating Screener, Jonson - C= 0,45-0,6 % - Wire holes 1,8 mm for fine rejects from Black Clawson - Motor 5,5 kw/1450 t/min Headbox tip Valmet - Tip Symflo M - Q= l/min - Width of linial = 4860 mm - 4 rows of pipes - 41 micrometric screws at 119 mm distance /3 Rotative shower for cleaning - Motor 3,5 kw/1500 t/min, - 22 nozzle - 11,5 mc/h White water tank, Broughton - V= 40 mc /A, Pumps of white water - Tip BRATEŞ /B - Q = 700 mc/h ; H= 9 m CA - Motor 55kW/1000 t/ min Pump of white water - Tip NC Q = 190 mc/h ; H =32m CA - Motor 30 kw/1500t/min Gautsch Tank - V=80 mc - with agitator Gautsch Agitator - Tip 2CHB200 - Report Motor: 18,5 KW/ 1000 t/min /A Pumps from Gautsch brac - Tip AH Q= 160 mc/h ; H= 37 mca ;C=3-3,5% /B - Motor 55 kw/1500t/min - Tip AH Q= 200 mc/h ; H= 19 mca ; C=3-3,5% - Motor 30 kw/1500 t/min Brac pump from Pulp Dewatering - Tip W / 086,087 Machine -1, - Motor 45 kw/1500 t/min Brac Pulper - V= 60 mc, - 2 agitators - Motor 55 kw/1000 t/min 2 buc White water tank - V = 80 mc Water pump - Tip Cerna Motor 15 kw/1500 t/min Extraction pumps, I -well - Tip 150 TKE 300U 1504, - Q= 280 mc/h ;H =36 mca, - Motor 15 kw/1500 t/min, - Tip ACV Motor 11 kw/1500 t/min Extraction pumps II well - Tip 150 TKE 300U 1504, - Q = 280 mc/h; H =36 mca, - Motor 15 kw/1500 t/min, - Tip ACV Motor 15 kw/1500 t/min Sulzer Blower no.1 - Q = 580 mc/min ; H=7,3 m - Vacuum to wire table, Gautsch roll and presses 6

7 I,II, 2 suction boxes felt from press III - Motor 770 kw/1500 t/min 6 KV /1- Droplet Separators from big Blower Ventilator Blower 1 - Motor 30 kw/ 1500 t/min Sulzer Blower 2 - Q= 300 mc/min + other body of 300 mc/min - H = 5m - Vacuum to pick-up roll, suction box between pick-up press I and suction boxes of felt press 1 and 2 - Motor 400 kw/1500 t/min /1- Droplet separator from small Blower Wire Table : - L= 14,42 m ; l= 5 m - Plastic wire, double layer 34,15 x 5 m, provided with : - Roll 5050 x 750 mm + shaker - Forming box with 5 foils:1 x 200 mm and 4 x 65 mm - 10 hydrofoils x 3 foils (width 65 mm), 5150 x 65 mm - 3 wet box x 5 folils of 65 mm, 5150 x 65 mm - 2 suction box : with top 7 blades - 1 suction box with 3 compartments, top with 11 blades - 2* 2 suction box of edge - Automatic system of vacuum control - 2 ventilators, with follows characteristic Low vacuum ventilator H= 1 mca, Q=20 mc/min, motor 15 KW High vacuum ventilator H= 2 mca, Q=40 mc/min, motor 75 KW Suction Roll, wire table (stainless steel shell) - De/Di = 1010/920 x 5280 mm, - D holes = 8mm - Hollow length 4880 mm, suction box width 250 mm - Motor 400 kw/992 t/min, AC Steam Box, DEVRONIZER- Measurex - For cross humidity control, with steam having parameters : - P=1,1-1,4 bar; - 2 t/h, C Wire driving roll - D= 745 mm, x 5360 mm, gummed, new mounted, cu diameter 701 mm - Gum thicken 45 mm, hardness P&J - Motor 450 Kw / 993 t/min Wire roll - 1 pcs D= 430x 5150 mm - 4 pcs D=330x 5150 mm - Dynamically balanced at 700 m/min, Gummed Shower, at breakings - Flow 3 mc/h Shower, turning roll - Flow 28,8 mc/h High pressure shower - Flow 4 mc/h Edge Wire Shower - Flow 7,4 mc/h Fan shower, wire table - 32 nozzle, flow 16 mc/h Washing shower wire roll tip James - 26 nozzle Ross - flow 5 mc/h A Washing shower, tensioning unit - 50 nozzle 7

8 - Flow 7 mc/h B Fan shower, chest roll - 50 nozzle - 17 mc/h Pick-up roll - D= 890 mm, gummed, - Gum thicken 40 mm - D virola= 850 mm - L=5100 mm, L holed 4860 mm - Hole diam. 3,6 mm, blind hole 2,5 mm - deep blind holes 8/10 mm - swell (bombaj) 0,4 mm - open surface 32,5 % - Motor 75 Kw/ 1484 t/min Suction Press, reverse (inverse) - Suction roll D ext. final = 865 mm - D ext. bronz = 815 mm - D int = 720 mm - Thicken (bronze) = 47,5mm - L. holed =5010 mm - L. covered = Holes 5 mm in bronze and 4 mm in gum, blind holes 2,5 mm and deep 8/12 mm - Hardness P&J - Swell 1,1 mm - Oper surface 30% - Gum cover 25 mm - Motor 200 kw/992 t/min - Stonit roll - D = 800 mm, - Hardness Sh - Bombaj 0,45mm - L îmbrac.= 4920 mm - L = 5050mm Felt Driving Roll D = 320 mm Chemical washing shower, felt press I - 34 nozzle Felt washing shower, press I, high pressure - 34 nozzle - 4 mc/h - 18 atm Fan shower, felt moisture, press I, low - 34 nozzle pressure - 13 mc/h Washing shower, stonit roll, press I - 32 nozzle - 8 mc/h Suction Press II - Rolls identical with press I - Gum with swell 1.1 mm - Stonit with well 0,45 mm - Hardness Sh Motor 315 kw/1488 t/min Felt moisture shower, press II - 13 mc/h 127. Felt washing shower, high pressure, - oscilant 128. Felt washing shower, low pressure Press III Fabrick - Rolls identical with press I,II, - Gum, hardness P&J - Swell 1,25 mm - Gum thicken 20 mm - Blind holes D= 2,5mm, deep 8/10 - L holed 4680 mm - Grooves 0,8/3.2/2 (width/step/deep) - L grooved 4800 mm - S open 25% 8

9 - stonit with hardness 1-2 P&J - swell 0,45 mm - motor 315 kw/1488 t/min Moisture shower, press III - 13 mc/h 130. Felt washing shower, low pressure, fix Paper sheet driving system between - Voith System, vacuumed belt for taking and driving / / / / /1-2 press III and drying part paper edge Drying rolls - 30 buc. - Long gr. I = 5050mm - Long gr.ii V = coolers = 4950mm - D=1500 mm - Steam 4 ata C - Grouped on 5 drying groups with follows motors :: - gr.i 200 kw/992 t/min - gr. II 200 kw/992 t/min - gr. III 132 kw/991 t/min - gr. IV 132 kw/991 t/min - gr. V 132 kw/991 t/min Cooling Rolls KUSTERS Calander, with 2 rolls, the bottom being swimming roll - D = 1500 mm - Water flow 9 mc/h - P = 2,5 3 bar for water and 3 bar for air - Motor 132kW/991t/min - D= 915 mm - D=550 mm Motor 315 kw/1488 t/min Ventilator, calander cooling - 1 buc Poppe Winder, automat - With drum, D= 1100 mm - Diam. max roll =2500 mm - Hydraulic Unit - Automat equipment for handling of winder rolls rolls with D=470 mm, gum covered - Automat glue unit of paper sheet, at the roll changing Water tank - V = 8 mc Water pump - Tip NC Brac Pulper - Tip Brakemaster (Jones licence) - V= 60 mc - C= 3-4 %, - Cu 3 agitators, Rotor lent - Motor 75 kw/1000 t/min - D= 965 mm Reduction Report 1: Rotor lent - D = 680 mm - Motor 55 kw/1000 t/min Rotor rapid - Motor 132 kw/1000 t/min Pump, brac - Tip W Q = 330 mc/h - H=42 mca - C=3-4% - Motor 30 kw/1500 t/min Vacuum pump for steam-condensate system - Tip LPHX n=1450 t/min P=7,5 kw, U=400 V Condenser Q=2000 kw Condense Expanders - Used for steam recovering of condense from rolls 9

10 Condense tank - D=350 mm - H= 1000 mm Condense pump - Tip CEH Reeler no.1, tip Fampa KM 50 provided with new cutting system - Helios, cu 15 knives - N=1450 t/min, P=3kW - Working width = 4400 mm - Width min. 150 mm - Diam. min. 700 mm - Motor 180 kw/1500 t/min c.c - Oil pump 5,5 kw /1500 t/min - Oil pump 10 kw/ 1500 t/min /1 Ventilator, Fampa reeler - Motor 45 Kw / 3000 t/min Ventilators, wet air extraction V1-V2 Tip radial RE k/4/90,0/rd 0/AR/720 - Q = mc/h, Motor 90 kw/1480 t/min Ventilators for air blowing in the dry end V3- V Ventilators for air blowing, on the hood, suction boxes V5 - V heat exchangers for air on the machine feeding boxes of heat air blowing in the wire pockets heat recovers air-air, with glass tubes - Tip LHB Q = mc/h ( mc/h) - Motor 18,5 kw / 1500 t /min. - Motor 22 kw/ 1500 t/min Tip radial RE K/4/75,0/RD 135/AL/ Q = mc/h - Motor 75 kw / 1480 t /min - 2 x kg/h - Ti=45 C - Te=110C - Condense + live steam pieces of heat transfer from hood evacuated air to the blowing boxes and 1 piece for hall ventilation - Q air = mc/h - T air =82-88 C - U air = 120 g/kg dry air ventilator for hall ventilation Tip radial RE K/4/75,0/RD 0/AR/915 - Q= mc/h - P= 75 KW/1480 t/min heat exchanger, for hall feeding air - Q= mc/h - T admission = - 15 C - T evacuation = 20 C - Heating agent units for air evacuation Tip air jet D/6/11,0/R/960 - Q= mc/h, each - Motor 11 kw/ t/min - Press section - Wire table section - Headbox Win Winder no. 2, tip Cameron - Width min. cutting 14 cm - D ext. max mm - D int.max. 150 mm - Motor 75 kw/1500 t/min - Generator 58 kw/1500 t/min - Motor winder 44 kw/1500 t/min Ventilator aspirator - Motor 7,5kW / 3000 t/min Raising unit winder 2 - Motor 8 kw/1500 t/min Case (cover) machine - Produces covers of D=7, 7,5 10,12 cm - Motor 7,5 kw/1000 t/min Circular- case machine - Motor 2,2 kw/3000 t/min 10

11 Case cutting machine - Motor 1,5 kw/1500 t/min Wrapping machine - Motor 7,5 kw/1500 t/min Cover cutting machine - Motor 1,5 kw/1500 t/min Cover glue machine - Rezistenţă 3kW 168. Automatic scale, tip E 1445/3000 kg, - Dimension 3000 x 2260 x 110 mm underground - Weight 3000 kg 169. PM hall Electric bridge - charge max. 32/8 tf - Q big hook 32 tf, motor 30 kw/1000 RB - Q small hook 8 tf motor 16 kw/750 RB 170. Crane for winder - Qmax. 8 tf - Motor 16 kw/1000 RB 171. Elevator for materials, 2 staţions, fampa reeler - Qmax. 3 tf - Motor 7,5 kw/1000 RB 11

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