Corporate Presentation TST Turbo Service & Trading
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1 Corporate Presentation TST Turbo Service & Trading Turbo Machinery Experts
2 Company Profile Complete service provider for turbo machinery Privately owned company TST Producerindependent Highly-experienced personnel Corporate presentation 1
3 Worldwide Activities TST Headquarter Moers, Germany TST Middle East Dubai, UAE Corporate presentation 2
4 TST Locations in Europe Hamburg Oberhausen Moers TST Headquarter Berlin Zurich Vienna TST Locations Partner Locations Corporate presentation 3
5 Portfolio Complete service provider for rotating equipment with dedicated partners. Service for complete units such as Gas or steam turbine with compressor Gas or steam turbine with generators Compressor with electrical motor Supply of spare parts for gas turbines, steam turbines and compressors Corporate presentation 4
6 Capabilities Service for gas and steam turbines, compressors: Overhaul Maintenance Revisions Service/field service Spare part manufacturing Reblading Installation of complete turbosets (new; used) Corporate presentation 5
7 Capabilities Service for gas and steam turbines, compressors: Low/High speed balancing Commissioning Engineering Modernization & retrofits Electronic control systems State-of-the-art sealing systems Performance adjustment Additional scope: Maintenance and overhaul of pumps, blowers and auxiliary systems Corporate presentation 6
8 Cooperation Contractual agreement with MDT (MAN Diesel & Turbo, Oberhausen) MDT offers their worldwide workshop and engineering capacities for turbo machinery projects to TST Extensive machining capacities in a newly established service workshop Flexible and punctual order handling Teamwork with MDT s workshop in Qatar (Gulf Turbo Services, Doha) GTS is a well-equipped local workshop facility of MDT in Doha, Qatar Corporate presentation 7
9 MAN Workshop Facilities MDT Oberhausen (Germany) Service capacities with 10,000m 2 Rotor care center, weld repairs, coating, low and high speed balancing, laser repair technology Refurbishment / Manufacturing of all turbo machinery components Benefits: High flexibility Short lead times Corporate presentation 8
10 GTS Workshop Facilities GTS Doha (Qatar) GTS provides TST the opportunity to execute repairs in a local workshop; close to TST s Middle East customers Benefits for Middle East customers: High flexibility Short lead times Complete repair service Corporate presentation 9
11 Engineering Competence Reverse engineering incl. optimization Aero-/ thermo dynamical analysis and simulation Structural-mechanical analysis (FEM) Rotor dynamics Lifetime-assessment Optimization of output and efficiency Automation (control, protection, steering, monitoring) Corporate presentation 10
12 Reverse Engineering Step 1 Manual/digital measurement Step 2 Layout of 3D-models out of digital data Step 3 Completion of manufacturing drawings Step 4 Manufacturing of parts Corporate presentation 11
13 Spare Parts for Gas Turbines Spare parts for different types of gas turbines: Siemens (e.g. V93, V94) General Electric (e.g. Frame 5, 6, 7, 9) Solar (e.g. Centaur, Saturn) Westinghouse (e.g. W251) Additional types on request Scope of Supply: Nozzles Buckets Blades (Stator; Rotor) Vanes Shrouds Couplings Valves Control Systems Electrical spare parts Additional spare parts on request Corporate presentation 12
14 References Steam Turbines ABB turbines Major overhaul of a two-casing 37,4 MW steam turbine Spare part supply (power switch) for a 56 MW steam turbine AEG turbines Overhaul of a 10,3 MW steam turbine type Anz.Geg AEG-Kanis turbines Overhaul of a 3,3 MW steam turbine type G16 Overhaul of the hydraulic control system of a 16,7 MW steam turbine BBC turbines Major overhaul of a 2,4 MW steam turbine Bergmann-Borsig turbines Overhaul of two control valve casings Blohm + Voss turbines Minor overhaul of a 9,7 MW steam turbine Major overhaul of a 21,2 MW steam turbine Ekol turbines Thrust bearing optimization of a 7,1 MW steam turbine Franco Tosi turbines Control valve overhaul of a 23,5 MW steam turbine Hitachi turbines Major overhaul of a 9 MW blast furnace gas expansion turbine Siemens turbines Emergency stop valve & control valve overhaul of a 1,8 MW steam turbine High pressure control valve overhaul and retrofit of a 50,4 MW steam turbine Overhaul of two control valve casings Retrofit of high and low pressure control valve actuating cylinder Overhaul of a 36,5 MW steam turbine type K36,5-90 including partial reblading Corporate presentation 13
15 References Compressors Atlas Copco compressor Supply of spare parts for a type GT 063 compressor Supply of spare parts for a GT 078 compressor BBC compressor Bearing reconditioning for a type VA 7107 compressor Borsig compressor Overhaul of a type GK375/4 compressor including spare parts supply and manufacturing/replacement of stage 1 to 4 impellers DEMAG compressor Consultation for the commissioning of a O2 compressor Spare parts supply for a type HVK4-4 compressor Inspection of spare parts of a type HVK16-6 compressor Major overhaul a type HVK16-6 compressor Major overhaul of a type VK125-4 compressor Supply of spare parts for a type VK20 compressor Inspection and repair of inlet guide vane and actuator of a type VK20 compressor GHH compressor Major overhaul of a type AK7 / 13.1 air compressor (LT10) Major overhaul of type AK7 / 13.1 air compressor (LV2) Major overhaul of a type OT7 O2 compressor Major overhaul a type AK7 / 13.1 air compressor (LV1) Major overhaul of a type AK7 / 13.1 air compressor (LV3) Major overhaul of a type AK7 / 13.1 air compressor (LV4) ) and a Renk planetary gear Corporate presentation 14
16 References Turnarounds Yara Brunsbüttel (Germany) Fertilizer Plant Samref (KSA) Refinery Petroplus Ingolstadt (Germany) Refinery Overhaul of steam turbines and compressors during TA 2010 Overhaul of steam turbines and compressors during TA 2010 Overhaul of steam turbines, compressors and pumps during TA 2011 Corporate presentation 15
17 References Spare Parts Energy Services (NED) Second Stage Nozzle for GE Frame 5 gas turbine Petropheonixx (AUT) Spare parts for GE Frame 5 gas turbine Petropheonixx (AUT) Bearings for GE Frame 6 gas turbine MGTC (KSA) Various spare parts for Westinghouse W251 B8 gas turbine Rampco Intl (UAE) Major capital spare parts for GE Frame gas turbine Cylinder for GE Frame 5 and 6 gas turbines Powergas (UAE) Various spare parts for GE Frame 6 gas turbine CEGCO (JOR) Flexible hose for GE Frame 9 gas turbine Rees Oil & Gas Services (Oman) Various electrical spare parts for different turbines GE Frame 5: 2nd Stage Nozzle Westinghouse 251: Vane Segments Row 3 Corporate presentation 16
18 Certificate of Appreciation Corporate presentation 17
19 Why choose us? Non-OEM (Producer-independent, flexibel, low in costs) Highly qualified staff (OEM-experienced, flexibel, highly motivated) TST Latest technical standard (Close cooperation with Aachen Universtiy, GER) Excellent project references (strong project-handling, MD and TD at your disposal) Corporate presentation 18
20 Your contact: TST-Turbo Service & Trading GmbH Konrad-Zuse-Str , Moers, Germany T: E: TST Middle East (FZC) P.O Box 9536, SAIF Zone, Sharjah T: E: info@tst-me.com Peter Gilardone Managing Director Harish Ramchandani Managing Director Dr.-Ing. Jürgen Dünnwald Technical Director Corporate presentation 19
21 SERVICE & TRADING Your specialists concerning the turbo machinery business
22 TST-Turbo Service & Trading GmbH offers complete OEM-independent services for turbo machines in cooperation with dedicated partners around the world. Our national and international customers range from the petrochemical industry and operators of industrial power plants to companies in the energy supply sector. In accordance with company philosophy TST guarantees their demanding clientele a high standard for quality and safety. We focus on customer proximity and are dedicated to acting swiftly and flexibly according to customer needs.
23 Our service spectrum includes: justment mechanical parts for steam turbines, gas turbines, and compressors. Reverse engineering
24 Worldwide activities of TST and their cooperation partners with strong and convincing reference projects. SERVICE & TRADING TST - Turbo Service & Trading GmbH Konrad-Zuse-Straße Moers Germany T F E info@turbo-service-trading.com TST Middle East (FZC) P.O. Box 9536 SAIF Zone Sharjah, UAE T F E info@tst-me.com
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