Service Center Denmark PrimeServ Frederikshavn

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1 Service Center Denmark PrimeServ Frederikshavn

2 Frederikshavn Manufacturer > know-how and skills Designer > expertise and continuous development Service Center Denmark > service quality and reliability 2 Service Center Denmark

3 Dedicated to Diesels A full-service propulsion organisation at your disposal Service Center Denmark operates from Frederikshavn in the northern part of Denmark. Together with the MAN Diesel & Turbo production plant, these locations form a local full-service MAN PrimeServ setup for Scandinavian and North European customers and vessels trading in the North Sea/Baltic service. Wherever you are we will be there Factory and academy-trained engineers carry out on-site tasks, such as commissioning and warranty jobs, general service, overhauls and repairs. This after-sales service is performed by our own flying squad or the local personnel from our global MAN PrimeServ network. Project management and turnkey solutions For the benefit of owners and operators, a more holistic service approach is offered in connection with large repair, overhaul or re-engining tasks involving: Planning and budgeting Tailored engineering solutions Time and cost controlling Product expertise keeps you updated With the PrimeServ organisation as an inherent part of MAN Diesel & Turbo's continuous product development, news and updates are always available. We supply responsible, future orientated and efficient quality service within all our competence areas: Two-stroke engines Four-stroke engines Marine GenSets Stationary power plants Propulsion systems Reduction gearboxes Propellers Control systems Turbochargers Service Center Denmark 3

4 Focus on Frederikshavn The PrimeServ hotspot in Scandinavia At Service Center Denmark, we take pride in our commitment to your current and future business. With a skilled and devoted service organisation, it is our task day and night to provide individual second to none customer support. Service Center Denmark represents a wide spectrum of high-end service opportunities in general characterised by customer benefits such as: Genuine and reliable MAN Diesel & Turbo products Product documentation, history and transparency MAN Diesel & Turbo engineering and innovation Flexible and cost-efficient service solutions Efficient communication and advisory service Quick enquiry handling and budget assessments Finished on time and delivered as promised Quality control and class certificates Safety and environmental care 4 Service Center Denmark

5 State-of-the-art Workshop Facilities Craftmanship and first class quality Approved repair and reconditioning solutions As a service organisation owned and operated by MAN Diesel & Turbo with core competences within design and manufacturing of e.g. engines, electronic fuel equipment, turbochargers and propulsion equipment including control and monitoring systems the best possible service standards are offered in the fields of manufacturer approved overhaul, repair and reconditioning of key components. All tasks according to classification society rules All parts leaving our workshops have been thoroughly quality checked. IMO certified key components ensure that IMO rules are not compromised. Full documentation and swift deliveries Historical records and continuous product development programmes keep you updated with track of component changes. Our ability to deliver high-quality genuine spare parts for engines, turbochargers, gearboxes, propellers and control and monitoring systems at short notice, is secured by the large volume of parts we have in stock locally in Frederikshavn and at service hubs in the worldwide network. Service Center Denmark 5

6 Efficient 'Ship Stop' Concepts Expanded customer value One face to the customer: Alone and together with the local maritime cluster of specialists, Service Center Denmark offers turnkey solutions in fields of extensive ship service, re-engining expertise, major repair tasks and exchange service on all propulsion and auxiliary machinery. Extensive repair jobs on vessels requiring large drydock facilities are carried out in cooperation with local yards. Large vessels, with up to 8m draught can be accommodated at our 800m repair quay. Our slipway can handle small and medium size vessels. The majority of the vessels serviced are: Cargo vessels and tankers Cruise and passenger vessels Ferries and Ro-Ro ships Fishing vessels Offshore supply vessels Tugs and workboats Inspection and patrol vessels 6 Service Center Denmark

7 Propulsion Performance Optimisation Adjustment, fine tuning including governor service The right picture engine conditions in focus Service Center Denmark offers on board performance testing of medium-speed and low-speed engines and propulsion equipment. A test is often recommended due to the very different real-life load patterns and running conditions of propulsion engines, as well as the influence of different fuel oil, lube oil and maintenance standards. Optimisation and customer benefits: Reduced service costs Low fuel consumption Less smoke and reduced emission levels Condition-based decisions instead of standard running hour schedules Optimised engine overhaul intervals Optimal preparation before overhaul or docking actions Pinpointing of possible critical components MAN Diesel & Turbo's on board evaluation as support to the operational crew Woodward CSF Certified Service Facilities Our Woodward governor workshop with test rig, tools and specially trained personnel performs full service, adjustments and repair on Woodward mechanical/hydraulic governors. No compromise on key components which affects engine performance and operational economy. Service Center Denmark 7

8 Reconditioning of Key Components Attractive exchange service Let's discuss your needs Complete customer concepts are tailored and developed to individual needs. We offer a wide range of reconditioning and exchange solutions, fixed prices and reliable delivery times including for example: Reconditioned key components Pit Stop concepts for cylinder units Exchange service contracts The exchange service benefits are: Minimised down-time or off-hire High quality, safety and reliability Upgrading to latest MAN Diesel & Turbo design and manufacturing standards Full warranty on components Reduced demand for trained crew Transparent overhaul costs Reduced operating costs Genuine quality assurance With our reconditioning and exchange solutions you can rely on proven MAN Diesel & Turbo qualities and high standards in delivery and execution: Genuine spare parts the right quantity in time Key components according to IMO regulations Top-quality workshop overhauled components, according to ISO 9001 Qualified manpower PrimeServ Academy trained Correct tools and instructions for the job 8 Service Center Denmark

9 Re-engining Expertise New or reconditioned GenSet and propulsion engines Large-scale turnkey jobs Service Center Denmark has many years of accumulated knowledge, detailed expertise and organisational power to perform both small and large scale re-engining tasks. The jobs range from classic small re-engining of tugs and fishing vessels where a power upgrade is done by installing new and more powerful engines to more extensive machinery jobs for passenger ships and ferries where multi-engine propulsion plants have their existing propulsion engines repaired, overhauled or completely exchanged with new engines. Auxilliary machinery not only engines For a majority of the re-engining jobs, also the auxiliary systems are refurbished and upgraded with new equipment. Not only the primary engine and GenSet related equipment and systems, such as fuel oil, lube oil and cooling water pumps, heat exchangers, filters and piping but also secondary systems like refrigeration systems and PTO-driven hydraulics. MAN B&W Diesel Service Center Denmark 9

10 Propeller Repair and Upgrade Cost-effective solutions with green benefits Propeller blade and hub repair High-quality repair solutions to damaged propeller equipment are offered. Crack control is performed after e.g. welding and/or straightening and grinding of blades together with 3D measurements and comparison to the original drawing dimensions and profiles. Green benefits with increased propeller efficiency Improved fuel economy and direct operational savings are high-ranked customer advantages, but less noise, reduced emission and overall green contributions from the propulsion plant, are also to be considered with an upgrade investment offering an attractive and short pay-back time. Blade design upgrade Our hydrodynamic expertise, design tools and tests verify that for changed ship operating profiles, a propeller blade design upgrade leads to more fuel efficient and noise suppressing propulsion solutions. New propeller nozzles For bollard pull optimisation, both in ahead and astern condition, installation of the new AHT (Alpha High Thrust) nozzles has proved very beneficial. 10 Service Center Denmark

11 Shaft Straightening Propeller shafts and rudder stocks Go straight with your shafting Our shaft straightening service is characterised by: Time savings Cost savings Permanent repairs Class approved cold straightening of bent shafts has become more and more popular due to the costs and time involved in the procurement of new shafts. With our inhouse propeller and propulsion plant design tools, the expertise on shaft design, FEM calculations, mechanical properties and strengths is at hand. Propeller shafts and rudder stocks are handled with our hydraulic press and a shaft straightening process may include final grinding and polishing together with the initial magnaflux check for possible cracks and fissures. MAN B&W Diesel Service Center Denmark 11

12 MAN Diesel & Turbo PrimeServ Frederikshavn Service Center Denmark Langerak Frederikshavn, Denmark Phone project, especially specific site and operational conditions Copyright MAN Diesel & Turbo ppr Sep 2011 Printed in Denmark projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual MAN PrimeServ a service brand of MAN Diesel & Turbo

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