Plasma Ignition and Combustion Stabilizing System (PICS)
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1 S&S Plasma Ignition and Combustion Stabilizing System (PICS) A Fuel Oil Saving Technology for Coal Fired Power Plant By Yantai Longyuan Power Technology Co., Ltd Associate Partner
2 Contents Yantai Longyuan and China Guodian S&S Water and Power Projects Pvt. Ltd. Plasma Ignition and Combustion Stabilizing Technology (PICS) and its Applications Technical Introduction of PICS Fuel Oil Free Power Plant Benefits Analysis 2
3 One of the Top Five power generation groups in China China Guodian Group Total installed generation capacity 143 GW as of Dec (more than 10% of China s total installed capacity). Wind power capacity 25.8 GW. Business includes power generation, coal mining and development of new Power related technology. Yantai Longuyan Headquarter located in Yantai, with 800 employees located in China & USA. 3
4 S&S Water and Power Projects Pvt. Ltd. S & S Water and Power projects Pvt. Ltd., is an ISO 9001:2015 certified company provides Technical support, in Operation& Maintenance, Design and Engineering Power Projects, supply of spares &spare development and skill development of Technical Man Power for carrying out various Engineering projects. The company is professionally operated by qualified Engineers, the directors of the company have over 35 years of experience in various engineering field like development of power sector, water management, Rural Electrification and other engineering assignments. S & S Water and Power Projects Pvt. Ltd.,(INDIA) a registered company under the Companies Act in India, and is carrying out business in India and Abroad. S & S Power has dedicated team experienced engineers which has worked in various Thermal power Plants in operation & maintenance, design & engineering and construction management of the Thermal & Hydro power stations. With vast experience in engineering projects in general and Thermal Power Projects in particular. 4
5 Plasma Ignition Research to establish Plasma Ignition Technology has been tried by many universities, power research institutes and boiler manufacturers in US, Russia and other countries since 1970 s and achieved remarkable progresses but with no commercial success. Yantai Longyuan researched and experimented for several years, and developed the Plasma Ignition and Combustion Stabilization System (PICS). PICS was first successfully installed in a 50MW unit and achieved oil free startup in the year
6 Plasma Ignition Plasma is considered the 4th state of matter, where the particles always lie in ionised condition. When a certain portion of gas particles are ionized (a loss or gain of electrons of the molecules or atoms of the gas), the gas turns into a plasma, containing charged particles namely positive ions and negative electrons. High temperature of the order of 5,000 C is developed by the Plasma Technology. 6
7 Success Footprint of Plasma Ignition Technology
8 PICS Domestic Applications in China As on Dec NO. Unit Capacity (MW) No. of Units 1 1,000,1, ,660,670,680, , 320, 330,350,360, ~ Total 352, PICS successfully ignites coal. Adapted in tangentially fired and wall fired coal burners. Adapted in different pulverizing systems: Indirect and direct fired systems. 8
9 PICS Overseas Projects PICS has been successfully installed in the countries viz. Korea, Russia, China, Turkey, Tajikistan etc. Full list of PICS projects is as below: Item Name Unit Capacity Retrofit / New Wall /Tangential Coal Type Plasma Burners Quantity per boiler 1 Korea Samchonpo #1 560MW Retrofit (2007) T-fired Bituminous 4 2 Korea Yonghung 3 Korea Hadong #4 870MW #7 #8 500MW New T-fired Bituminous 4 New T-fired Bituminous 4 4 Russia Khabarovsk 3 rd #1 180MW Retrofit Side Wall opposite fired Bituminous 8 5 China Taiwan Heping #1, #2 600MW Retrofit T-fired Bituminous 4 9
10 PICS Overseas Projects Item Name Unit Capacity Retrofit / New Wall /Tangential Coal Plasma Burners Quantity per boiler 6 Indonesia Suralaya #6 600MW Retrofit Wall-fired High moisture bituminous 6 7 Korea Yonghung 8 Turkey Eren 9 Turkey Zetes (III) 10 Turkey Karabiga #5, #6 870MW #1,#2,#3, #4 600MW 2 600MW 2X 600MW New Wall-fired Bituminous 7 Retrofit Wall-fired Bituminous 4 New T-fired Bituminous 4 New T-fired Bituminous 8 11 Tajikistan Dushanbe Power Plant 2X 150MW New T-fired Sub- Bituminous 4 10
11 Plasma Burner Plasma Burners have been successfully used during start up and low load operation of the coal fired Thermal Power Plants. Plasma Burner as Main Burner After the boiler startup and in its normal operation of the boiler, Plasma burner acts as the original coal burner with the same performance and the Plasma system is kept in shut down condition. 11
12 Plasma Burner Swirl Burners HT-NR3 B&W DRB LNASB 12
13 Plasma System Details Flame Monitoring TV Power Supply System Plasma Generator Pulverized coal & Primary air Plasma Air Cooling Water Outlet Cooling Water Inlet Control System 13
14 Technical Requirements of a Plasma Ignition System Plasma burner guns Control system Power supply system Plasma carrier air system Cooling water system for the Plasma Gun Primary air heating system for boiler cold startup 14
15 Arrangements of plasma burners T-fired Boiler Wall-fired Boiler Plasma guns are installed in lowest or the lowermost one/two levels of coal burner guns. 15
16 Primary air heating system Steam Air Heater is required to provide hot air to make the mill startup possible in cold state of the boiler and is provided as a part of the Plasma Ignition System. Steam Air Heater Steam PA Duct Hot PA Mill condensate Original Pulverizing System Modified Pulverizing System 16
17 Plasma Ignition Process (Shantou 600MW) Start ignition 1 minute after ignition 10 minute after ignition minute after ignition 15 minute after ignition 30 minute after ignition
18 Typical Startup Procedure with PICS Prepare for unit startup Start plasma generators Start PA fan Start first mill warm the mill by using steam-air-heater Start Coal-feeder Boiler Ignition Steam Admission Grid Synchronisation Start second mill Start tertiary mill Minimum stable load without ignition support Stop plasma generators Start other mills Full load 18
19 Plasma Ignition Process (Yuhuan 1000MW) 1000MW Ultra-supercritical Double T-fired Single furnace Low NOx PM burners 19 In 2006, the first PICS project on a 1000MW unit in Yuhuan TPP
20 PICS Development Steps Fuel Oil Free Power Plant Oil Free Startup (Oil System Removed) Oil Free Startup (PICS with Oil System Remained) Saving Oil Startup (Mainly PICS with Oil Support) 20
21 Fuel Oil Free Power Plant Dongsheng Power Plant Kangping Power Plant Fukang Power Plant Liupanshan Power Plant Yanji Power Plant Jiangnan Power Plant Fugu Power Plant Hami Power Plant Beitang Power Plant Pengali Power Plant By the end of 2016, total 44 fuel oil free power plants with 90 units are in operation. More an d more fuel oil fire power plants are under construction. 21
22 22 Patents
23 Prizes Received Russian TV news about PICS projects in Khabarovsk 3 rd TPP 1st Prize of China Science & Technology Award for Power Industry 2nd Prize of China National Science & Technology Development Award 23
24 24
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