Controlling the Success

Transcription

1 Controlling the Success

2 The AMK Group Knowledge. Competence. Doing. Combined expertise of a strong group since 1963 since 1998 Drives & Controls Automotive

3 Record breaking drives since 1963 WORLDRECORD km/h in 1,779 s 4x32 kw AMK Power

4 Turnover Development AMK Group (vorläufig) Turnover development in Mio.

5 Our Employees Experience, Know-how and Passion QM 4% Apprentices 5% R&D 11% 450 Management & Sales 20% Production 60% Employee development Employee structure

6 Business division Drives and Controls The complete program for the drive and control technology Controllers Servo inverters Servo motors Motors with integrated inverters Hollow shaft motors

7 Business division Automotive Air Compression Steering epowertrain

8 Production Sites in Germany Made in Germany Kirchheim/Teck Berlin Aichwald Erfurt Weida Erfurt Donnstetten Aichwald Kirchheim/Teck Donnstetten Weida

9 Regionally Based Active Around the World USA China Taiwan Malaysia Russia Brasil Denmark Benelux Germany Czech Republic France Switzerland Italy Austria Bulgaria Spain Turkey

10 Leading by Quality With great vertical range of manufacture; the quality is at hand Corporation certified according to DIN EN ISO 9001:2008 ISO/TS 16949:2009 ISO Products certified according to

11 AMK Milestones of a Success Story Company foundation 1963 First electronic angle synchronisation with three-phase variablespeed drives Three-phase variablespeed drives with integrable PLC and CNC control The smallest intelligent drives of the world: AMKASYN KE/KW The new controller generation AMKAMAC A5 Introducing electric power steering systems World record: 0 to 100 km/h in 2,13 seconds The world's first continuously variable three-phase motors are ready to go into production. The digital three-phase drive technology is ready for production Establishment of the Automotive business. Air compressor and sealant for tires. Focus on road safety and driving comfort: air and electronics replace conventional mechanical suspension systems. Decentralised drives idt, ix and ic Decentralized all-inclusive-solution ihxt & isa

12 Results of sustainable innovation Product development Serial use Product realisation Serial exercise Qualification System optimizing Rapp Business Division Drives and Controls

13 AMK Drives and Controls A complete program for automation Controllers Servo inverters Decentralized drive technology Servo motors Hollow shaft motors Rapp Business Division Drives and Controls

14 Decentralized Drives in High Protection Class Decentralized converter ic Decentralized converter ix Motors with integrated inverters idt and idp 3x400 VAC or up to 720 VDC supply voltage 5 kw continuous power, 10 kw maximum output power EtherCAT, Sercos III, VARAN Functional safety Multifunctional I/Os Economical with switch cabinet volume and wiring, especially when mounted on moving axes Business Division Drives and Controls

15 DYNASYN Servo motors Compact dynamics of the top class Synchronous motors DP: Optimised for performance DT: Optimised for torque Asynchronous motors Liquid-/convection-cooled, forced-air ventilated Performance range: 250 W to 100 kw High dynamics Low maintenance High protection class Customised Business Division Drives and Controls

16 SPINDASYN SKT Hollow shaft motors Electrical linear axis Axial forces up to 570 kn Replacement of hydraulic systems Energy efficient - energy consumption only during movement Reduction of mechanical transfer elements Direct drive for greater dynamic performance Direct absorption of the axial forces in the motor bearings High precision Applications: Plastic machines Presses Bending machines Business Division Drives and Controls

17 AMKASYN Servo inverter The most compact servo inverters of the world Modular, intelligent servo inverter up to 200 kva Extremely compact design Liquid-, air-cooled Flexible and scalable Functional safety certified according to PLe in accordance with EN ISO Real-time Ethernet Filter for dynamic applications Business Division Drives and Controls

18 AMKAMAC A-series controllers Continuous, scalable, powerful. In real-time. Ultracompact machine control Modular and scalable PLC functions Motion control functions Programming in CODESYS Atom processor / Arm processor Real-time Linux firmware Visualisation with CODESYS and in Qt Integrated I/Os Business Division Drives and Controls

19 AMKAMAC - smartpanel in High Protection Class Suitable for IP69K installation Suitable for high-pressure cleaning even with hot water Resistant to dust and aggressive disinfection agents In accordance with hygiene standard DIN EN Multitouch, capacitive touch screen PCT (Projected Capacitive Touch) Flush glass front Business Division Drives and Controls

20 Safety Functional Safety Inverter with Safe Torque Off (STO) in PLe certified Safety controller card with Functional safety Control of the safety functions by safe I/Os or safe fieldbus protocol FSoE Stop functions: Safe torque off (STO) Safe stop (SS1, SS2) Safe movement functions: Safe limited speed (SLS) Safe direction (SDI) Safe speed range (SSR) Safe operating stop (SOS) Safe maximum speed (SMS) Safe limited increment (SLI) Business Division Drives and Controls

21 Engineering Tool AIPEX PRO All-in-one Engineering Tool CODESYS IEC Project data management Automatic fieldbus configuration Comprehensive, motion control functions Technology libraries Cam editor NC functionality Delta robot PLCopen Visualisation with Qt and WebVisu Business Division Drives and Controls

22 Energy Efficiency and Sustainability In the focus of product development for decades. Very high efficiencies with motors and inverters Coldplate technology Liquid-cooled motors Inverters, capable of feedback Harmonic line currents Minimal inertias Direct drive Business Division Drives and Controls

23 Product development in direct dialogue with the customer Customised solutions Coordinated total system Excellent price/performance ratio with maximum quality Comprehensive range of components, software and functions for adapting precisely to your applications! We are always in direct dialogue with the customer during product development. Business Division Drives and Controls

24 Training and Service Installation Startup Programming Training courses Individual training Expert workshops Business Division Drives and Controls

25 Hundreds of Thousand AMK Drives in Non-Stop Operation Injection moulding machines Printing machines Packaging machines Tobacco processing machines Paper machines Machine tools Storage and materials handling technology Textile machines Handling General machine construction Business Division Drives and Controls

26 Printing and Paper-Processing Industry Drive and control systems e.g. Main drives Direct drive Printing unit drives Register control Web tension control Winder applications Setting and positioning drives Cross cutter drives Business Division Drives and Controls

27 Plastics Industry Drive and control systems for injection moulding, extrusion, thermo or blow moulding, e.g. Injection Ejection Clamping Dosing Positioning drives Material handling Post- and further processing Business Division Drives and Controls

28 Packaging Industry Drive and control systems for Shaping and filling machines Cartoning machines Blister packaging machines Foodstuffs machines Tubular bag machines Packaged goods handling Palletising Business Division Drives and Controls

29 Machine Tool Manufacture Lathes Milling machines Grinding machines Machining centres Retrofitting for your existing machines and plants Business Division Drives and Controls

30 Textile Machine Industry From extruding and stretching in fibre manufacture up to processing: Flexible solutions from the intelligent drive with technology modules up to the controller: Carding Stretching Knitting Stitching Purling Spinning Warping Beaming Weaving Spooling Confectioning Finishing Business Division Drives and Controls

31 AMK Automotive Air Suspension Brushless DC customized main drives MCU Geschäftsbereich Antriebs- Business und Division Steuerungstechnik Automotive

32 Air Suspension LFK Air Suspension Different Power Levels 320 to 400 W Pressure Range up to 21 bar Bursting Pressure > 35 bar tightness IP6K7K air dryer suitable for EMC class 3 optional EMC class 5 Geschäftsbereich Antriebs- Business und Division Steuerungstechnik Automotive

33 Steering Motors LHA Technical features Voltage Max. torque Cogging torque 10 th order 12 th order 60 th order Friction torque Weight 12V / 24V > 10 Nm < 8,5 mnm < 6,5 mnm < 10,0 mnm < 6 Ncm < 4 kg Operating temperature - 40 C to 120 C Operating hours > h Geschäftsbereich Antriebs- Business und Division Steuerungstechnik Automotive

34 LFK Compressors for air suspension systems Pieces in thousand Pieces since 2006 Business Division Automotive

35 Modular Concept s Geschäftsbereich Antriebs- Business und Division Steuerungstechnik Automotive

36 More Customized For example: Steering Motors (cars & trucks) Auxilar Oil pump (electro hydraulic damping, start stop application) transmission actuator Geschäftsbereich Antriebs- Business und Division Steuerungstechnik Automotive

37 AMK e2drive Components Modular Systems AMK PM-Drive 100 KW > 250 Nm peak µ > 95 % 1) Mn = Nenn Modular built APD technologie E-Powertrain KW high starting torque low start-up current Wide performance range scalable systems (concept samples available) AMK PM-Controller 100 KW peak V DC µ > 97 % 1) 4Q vector control APD Technologie (advanced power density) Business Division Automotive

38 Quality VDA 6.1 DIN ISO 9000 FF ISO/TS ISO/TS Business Division Automotive

39 Research & development 3D-CAD at all work stations Calculations: FEM, stability, vibration & thermal Own test-vehicles (Mercedes Benz M-Class & Land Rover) Business Division Automotive

40 Machine building know-how on the road Representative projects in a wide variety of emobility sectors have been implemented with AMK technology in recent years: EFA-S Conversion UPS delivery vehicles E-Wolf WAVE Electragil Pedelecs Leisure time- & cargo bikes Formula Student Electric Business Division Automotive

41 Formula Student Electric 2010 Winner Hockenheim Winner Turin Worldchampion 2011 Winner Hockenheim Winner Silverstone 2012 Winner Hockenheim Winner Shanghai Worldrecord km/h in 2,681 s 2013 Winner Hockenheim Winner Turin Winner Xiangyang Worldrecord km/h in 2,13 s 2014 Winner Xiangyang Winner Silverstone 2015 Winner Silverstone Worldrecord km/h in 1,779 s In machine construction and on the race track: Innovations from AMK ensure the lead. Business Division Automotive

42 Experience spanning decades Process- and solution-oriented thinking and action Technology leadership Customer efficiency as the benchmark