What s New in SINAMICS, SIMOTICS, SIMOGEAR

Transcription

1 What s New in SINAMICS, SIMOTICS, SIMOGEAR Unrestricted Siemens Industry, Inc usa.siemens.com/sinamics

2 SINAMICS Drives Recent Innovations & Developments Page 2 April 7, 2016

3 Positioning within the SINAMICS LV Drives Family Component overview / technical ratings SINAMICS V / G Basic / Standard Performance Drives V20 G120C G120 G110D G120D G110M G120E G130 G150 Description Power Range Voltages Basic, easy-tooperate compact V/Hz HP ( kw) 1AC V 3AC V Compact vector drive system Modular vector applicationspecific HP ( kw) 0.5 to 25 HP ( kW) 3AC V 1/3AC V 3AC V 3AC V Simple V/Hz distributed Vector distributed 1-10 HP 1-10 HP ( kw) ( kw) 3AC 380-3AC V 480V Vector SIMOGEAR- or wall-mounted 0.5-5Hp ( kw) Enclosed drive - NEMA 1 or HP ( kw) 3AC V 3AC V 3AC V Chassis for high- HP enclosures HP ( kw) 3AC V 3AC V 3AC V High-HP enclosed variable speed HP ( kw) 3AC V 3AC V SINAMICS S High Performance Drives S110 S120 Single-axis (AC/AC) S120 Multi-axis (DC/AC) S120M Distributed (DC / AC) DC S120 CM S150 DCM DCP Description Power Range Voltages Basic Single-axis (AC/AC) positioning 0.16 l 125 HP ( kw) 1AC V 3AC V High dynamic performance and complex servo HP ( kw) 1AC V 3AC V 3AC V 0.5 6,000 HP (0.37 4,500 kw) 3AC V 3AC V HP ( kw) 3AC V 3AC V High-performance enclosed drive lineups 2 6,000 HP (1.5 4,500 kw) 3AC V 3AC V High-performance enclosed regenerative 100 1,250 HP ( kw) 3AC V 3AC V Scalable closed/open-loop control 5-24,000 HP (6-18,000 kw DC-DC converter for industrial / smart grid 30 kw VAC VDC Page 3 April 7, 2016

4 SINAMICS V20 Drives Smaller size & expansion of power range Frame Size AA/AB Extremely compact to 1HP Coming Soon Frame Size E Expands to 40HP (LO) Page 4 April 7, 2016

5 SINAMICS G110M Drives Motor-mounted conveyor drive Mounts directly to gear motor Voltage: Power Range: Control Mode: 3-phase V 0.5 5HP Sensorless vector Communications: USS & MODBUS RTU, PROFINET, ProfiSafe, EtherNet/IP Energy Efficiency: PROFIenergy New Wall mount available Page 5 April 7, 2016

6 SINAMICS G120 Drives PM240-2 power module Modularity Reduced inventory and easy, fast servicing Technology Safety integrated, Positioning, PLC functions and more Robustness Reliable operation that lasts a lifetime Energy Efficiency PROFIenergy, energy recovery, regeneration, and more Communications Full TIA integration and 3rd party network compatibility Use the PM240-2 for all your existing and future applications Page 6 April 7, 2016 Easy Handling For commissioning, service and diagnostics

7 SINAMICS G120 Drives PM240-2 power module frames D, E, F completing the family 230V (to 75HP) / 480V (to 200HP) / 690V (to 175HP) HO DC Link Reactor SIL 3 STO Longer motors cables Higher Power Density allows for more power per frame size New Page 7 April 7, 2016 Frame Size D Frame Size E Frame Size F

8 SINAMICS G120 Drives PM240-2 power module enhanced Hardware features 230V / 480V (1/2 20HP) HO Removable terminals Higher power density Push-Through versions Same PM for SINAMICS G120 and SINAMICS S120 blocksize drives Page 8 April 7, 2016 Frame Size A Frame Size B Frame Size C

9 SINAMICS S120 Drives Continued innovation with common single axis power module Expanded power range 230VAC up to 7.5 HP 460VAC up to 15HP Common Power Module for G120 and S120 PM240-2 Frames D - F Available for S120 end of summer (with firmware V4.8) Available with push through heat sink Reduction of parts and inventory Page 9 April 7, 2016

10 SINAMICS S120 Drives Continued innovation for multi-axis motor modules New C/ D type booksize 3 30 Amp Optimized shielding connection The Perfect Fit: C types for Continuous motion D types for Discontinuous motion Optimized & ruggedized mounting plate Less Space in the cabinet - optimized motor wiring connection - triple overload capability New Page 10 April 7, 2016

11 SINAMICS S120 Drives Liquid cooled chassis maximum power in the smallest space Highest power density in the power range up to 5700 kw Energy efficient as a result of its energy recovery capability Rugged and requires little maintenance Compatible with all components, functions and tools of the SINAMICS system family 3 AC V / V available Equipped with Safety Integrated Basic Line Modules Power Modules Motor Modules / Active Line Modules Active Interface Modules Page 12 April 7, 2016

12 SINAMICS S120M Drives Completion of the SINAMICS S120 family in the distributed drive area Central DRIVE-CliQ Distributed Hybrid connection (600VDC + supply voltage + DRIVE CLiQ) Control Unit AC/DC Rectifier Adapter Hybrid cable can be daisy chained, drastically reducing cabling Cabinet Machine Combination of 1FK7 servo motor with multi-turn absolute encoder and S120 motor module Page 13 April 7, 2016

13 SINAMICS S120 Drives Built-In motion control SINAMICS (EPos, DCC) Speed Positioning Coordination (Gearing, camming) Centrifuge, test stand, mixers Winders Auxiliary drives etc. Hoists, lifts Material handling Feeders, palletizers etc. Relative gearing Synchronized axes Rotary knife, Flying saw etc. Page 14 April 7, 2016

14 SINAMICS Enclosed Drives US Product Portfolio General Performance High Performance Drive SINAMICS G120E SINAMICS G150 S120 CM S150 Description Power Voltage General performance 6-pulse, 18-pulse or 4Q HP ( kw) 3AC V 3AC V Higher-power variable speed drive HP ( kw) 3AC V 3AC V Complex multi-motor common DC bus drive line-ups 2 6,000 HP (1.5 4,500 kw) 3AC V 3AC V High-performance enclosed regenerative drive 100 1,250 HP ( kw) 3AC V 3AC V Standards NEMA / UL NEMA / UL / IEC NEMA / UL NEMA / UL Complete enclosed drives Ready to install and run Page 16 April 7, 2016

15 SINAMICS Enclosed Drives General performance Ready-to-Connect-and-Run cabinet drives for general and medium performance non-regenerative applications Doors provide easily accessible components for easy installation, maintenance and repairs Typical Applications Pumps, fans, compressors Conveyors, crushers and kilns Mixers and extruders Glass machining Complete enclosed drives Ready to install and run Built in US, compliant with US specs and codes Compact, quiet and energy efficient Page 17 April 7, 2016

16 SINAMICS Enclosed Drives General performance SINAMICS G120E For a broad spectrum of industrial applications requiring NEMA 1 or 12 standards, SINAMICS G120E enclosed drives are air-cooled, variable speed drives based on SINAMICS G120 drive components Broad range of control suited for many applications Available to 200 HP Available clean power (low harmonics) 18 Pulse versions High efficiency (low losses) Complete range features seismic certification Page 18 April 7, 2016

17 SINAMICS Enclosed Drives High performance SINAMICS S120 CM LC (liquid cooled) SINAMICS S150 to NEMA Standards RECENTLY Introduced new ratings for SINAMICS S120 LC chassis AIM Up to 5000HP New Modularity combined with broadest range of standard options High efficiency (low losses) Page 19 April 7, 2016

18 DC Drives SINAMICS DCM High performance converters with wide voltage and power ranges. The converters are designed for both regenerative and non-regenerative versions One drive for all applications Typical Applications Rolling mills Mine hoist Marine propulsion Cross cutters / shears Crushers Banbury Mixers Magnet Control Compact Ethernet/IP Higher Current rating Parallel up to 6 converters in 6 pulse Page 20 April 7, 2016

19 DC Drives SINAMICS DCM Base Drives Increase productivity and decrease project cost due to extraordinary product reliability One part number for the complete drive Typical User Target Groups Machine Builders Distributors End Users System Integrators Solution Partners Multiple overload ratings Fully tested and ready to connect Page 21 April 7, 2016

20 DC Drives SINAMICS DCM Cabinets Ready to connect and run enclosed high performance DCM cabinets Type Tested Typical Applications Extruders / Banbury mixers Test stands Conveyors Mine / Hoist DC current source Presses Wire Drawing machines Ready to connect Short down time Page 22 April 7, 2016

21 SINAMICS DCP Innovative DC-DC converter for industrial and smart grid applications 30kW & 120kW Bidirectional DC-DC Converter that is also Scalable - 4x parallel at the input and/or output Combines a Buck/Boost Converter in one device, allowing overlapping voltage ranges at the input/output New Page 23 April 7, 2016 Industrial Applications Alternative to braking choppers e.g. crane & hoist applications Coupling DC buses with different voltage levels Battery test stands Conveyor belts in the mining sector Supplying permanent-magnet DC motors Smart Grid Applications Battery energy storage systems Buffer excess renewable energy from wind and photovoltaic applications to batteries Exciting synchronous generators from a DC link Charging and discharging batteries in a stationary infrastructure for electric cars and buses

22 SIMOTICS Motors Recent Innovations & Developments Page 24 April 7, 2016

23 SIMOTICS M Main Spindle Motors 1PH8 Flexible, dynamic power for precision rotary axes applications High power density Forced cooling, water cooling, open-circuit cooling Induction and synchronous versions Incremental or absolute multiturn encoder with DRIVE-CLiQ; sensorless also available Page 25 April 7, 2016

24 SIMOTICS S Servo Motors 1FK7 Generation II Optimally suited for precise motion movements Higher Dynamics Gen I mature product Migration to Generation II Smoother performance Field exchangeable encoders Page 26 April 7, 2016

25 SIMOGEAR Geared motors Two stage and three stage reduction Helical, parallel shaft, bevel, and helical worm geared motors Page 28 April 7, 2016

26 SIMOTICS S Servo geared motors 1FG1 SIMOTICS S-1FK7 servo motor standard (CT) or dynamic (HD) coupled with SIMOGEAR New! New Servo helical, parallel shaft, bevel, and helical worm geared motors Two stage and three stage reduction Page 29 April 7, 2016

27 Application Recent Innovations & Developments Page 30 April 7, 2016

28 Integrating into Another Automation System Siemens offers a comprehensive solution using a 3 rd party PLC A 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens products Remote I/O (IP20) Remote I/O (IP65) HMI Hardware & Software Cabling and Connectors Network Switch PC Network GP Drives DC Drives S120 Drives RFID Page 31 April 7, 2016

29 Integrating into Another Automation System One step to the advantages of TIA SIMATIC PLC A 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens products Now the power of a TIA system can be realized Remote I/O (IP20) Remote I/O (IP65) HMI Hardware & Software Cabling and Connectors Network Switch PC Network GP Drives DC Drives S120 Drives RFID Page 32 April 7, 2016

30 SINAMICS Drive Safety Integrated Category 3, SIL 2, (PL)d + Common safety functions + throughout the drives Common safety functions + throughout the drives + + Safe Safe Torque Off (STO) Safe Operating Stop (SOS) Safe Stop 1 (SS1) Safe Stop 2 (SS2) Safe Brake Control (SBC) Safely Limited Speed (SLS) Safe Brake Test (SBT) Safe Speed Monitor (SSM) Safe Direction (SDI) Safe Limited Position (SLP) Safe Position (SP) Integrated Acceptance Test SINAMICS G120C SINAMICS G120 SINAMICS G120D SINAMICS G130 SINAMICS DCM SINAMICS S110 SINAMICS S120 Page 33 April 7, 2016

31 SIZER for SINAMICS Drives Developments New New Drives Power Module PM expansion up to Frame Size F SIMOTICS S-1FG1 servo geared motors (Shaft Heights 36, 48, 63 now) (Shaft Heights 80, 100 < 3 months) Controller selection in tabular form Graphic utilization display Quick dimensioning with PROFIdrive drives Inclusion of SIMATIC S and ET 200SP CPUs Interface between TIA Selection Tool and SIZER (i.e. single project file possible) SQL server no longer required SIZER is the engineering tool for SINAMICS drives as well as SINUMERIK, SIMOTION controller, and SIMATIC Technology Page 34 April 7, 2016

32 SINAMICS Startdrive Seamless integration of the drive engineering Efficient engineering of the complete application TIA Portal user friendliness for inverters Perfect interaction with SIMATIC Automatically integrated in the system diagnostics Two integrated traces with pre-trigger function Simple SIMOTICS Integration PROFIdrive and PROFIsafe included Previously gained knowledge such as for the configuration of a controller can be easily transferred to the configuring of the drive Page 35 April 7, 2016

33 SINAMICS Applications siemens.com/sinamics-applications Page 36 April 7, 2016

34 SINAMICS Applications siemens.com/sinamics-applications Example: 1:1 Synchronism with DCC Page 37 April 7, 2016

35 SINAMICS Selector App You ve put it off long enough Scan and Download the SINAMICS App Page 38 April 7, 2016

36 Thanks Jon Krasnokutsky Director of Marketing Motion Control & Low Voltage Drives Siemens Industry, Inc Triangle Parkway Norcross, GA Phone: siemens.com/answers Page 39 April 7, 2016