Partner conference The digital revolution

Transcription

1 Partner conference 2018 The digital revolution

2 Energy Management Table of content SINAMICS G120 Innovation SINAMICS S120 Booksize SINAMICS S210 SIMOTICS Reluctance motors SIMOTICS Performance redefined Page 2

3 SINAMICS G120 Innovation

4 The scalable SINAMICS Drives Portfolio for Continuous Motion Multi-axis, Direct Drives DCC / TEC High Performance Vector Control Energy Recovery Extended Safety Vector Control & EPos Startdrive Integration Basic Safety PROFINET Sensor-less Vector Control I/Os & serial com., e.g. USS, Modbus U/f Performance & drive functions Engineered with TIA Portal V20 G120C / G120P G120 / G120D S120 Page 4 Basic Midrange High-End

5 SINAMICS G120/G120C Power Modules PM240-2 PM240P-2 G120C Connecting voltage 200 V V 690 V V kW - - Power range 400 V kW kW kW 690 V kW kW - Safety FSD-F Hardware STO SIL 3 Connection for Safe Brake Relay Hardware STO SIL 3 Connection for Safe Brake Relay STO SIL2 Phase-out: PM240 & PM340 PM230 from 22kW replaced by PM240-2 replaced by PM240P-2 Page 5

6 SINAMICS G120P Further development portfolio Power Modules Voltage level 0,37 18, kw 75 kw 90 kw 560 kw kw Built-in units IP20 PM230 PM240P-2 PM240P-2 FSG PM V Wall mounted units IP55 PM230 Cabinet units IPxx PM240P-2 PM240P-2 FSG PM330 PM230 replaced by PM240P-2 from 22kW & phased-out Page 6

7 PM240(P)-2 & G120C FSD-F highlights Optimized fan concept Lower fan and heatsink pollution; quieter Long motor cables Without output reactor shielded: 200m unshielded: 300m Extended range of applications Less space required in the control cabinet Compact design (higher power per frame size), sideby-side mounting and push through type for each frame size. Higher environmental conditions Degree of protection up to IP21: Failures as a result of pollution are avoided; Operating temp., -20 up to 60 C: Use in extreme environments Components resistant to damaging gases 3C3 protective coating Higher requirements via SIPLUS possible Voltage versions seamless series in 200V, 400V, V Line reactor eliminated Rugged design as a result of the DC link reactor (suitable for operation on stiff line supplies) Increased ruggedness and improved quality Page 7

8 SINAMICS PM240-2 Push Through Innovative cooling concept for 200 V and 400 V applications Feature / function Innovative push-through cooling concept, for installation in control cabinets. The cooling fins are located outside the control cabinet. τ Benefits Installation in compact control cabinets, the power loss of the power supply unit is largely dissipated outside. PM240-2 PTs are part of the modular system of the SINAMICS G120, and SINAMICS S120. Freely selectable combination of Power Unit and Control Unit. Innovative and robust design and coated PCBs. τ τ Reduced costs for purchasing, warehousing and replacement parts. High degree of flexibility due to easy system changeover and expansion. Use in demanding ambient temperature range from -10 C up to 60 C (from 40 C with derating). Cable lengths up to 300/450 m (shielded/unshielded)* can be achieved without additional output options. Integrated DC link reactor as standard. Selection with integrated Class A filter for installations corresponding to Category C2 and EN Integral part of Totally Integrated Automation and Integrated Drive Systems. τ τ Reduction of costs and space in the control cabinet due to already integrated options. Intuitive, guided and graphical engineering. User-friendly converter parameterization with wizards, screen forms, and/or parameters. Page 8 * Applies to size FSF. FSD-FSE=300/400 m (shielded/unshielded)

9 Intelligent Operator Panel IOP-2 Easy to understand user interface for SINAMICS G Colored status line provides status information that is visible from far away High-contrast color display 320*240 pixels Membrane keyboard (IP55) Menu bar permits fast access to functions Feature/function High-contrast color display with a resolution of 320*240 pixels Graphic display to show status values such as pressure or flow in bar-type diagrams, etc. Benefits High image quality with color information that allows the fast recording of information High degree of operator friendliness and intuitive handling Cancelation of functions, jump back to calling screen Central sensor control field with integrated control keys Membrane keyboard Intuitive operation and navigation Robust due to degree of protection IP55 Protection against internal dust deposits and against water jets (from any directions) Direct manual operation of the drive Intuitive navigation and input of values via central control field Call of contextdependent information and help texts Upload of additional functions, languages, and wizards 14 interface languages freely selectable Flexibly adaptable and always up-to-date High flexibility, can be used worldwide Page 9

10 Drive Service Warranty Product registration via a simple web based tool = 6 months additional product warranty if the product is registered with 12 months of installation. Standard Warranty + 6 months FOC with Product Registration + 3 years Extended Exchange + 5 years Extended Exchange Available for: SINAMICS G120C, G120 PM240-2 and V20 Page 10

11 MICROMASTER MM4 family Milestones September 2017 Announcement phase out M400 September 2018 Product discontinuation M410 From October 2018 starting service and spare part business Page 11

12 SINAMICS S120 Booksize Motor Modules C/D types 3A-60A Innovation meets continuity

13 Motor Modules - C/D types within the SINAMICS S120 drive system SINAMICS S120 versions Modular drive system for demanding single-axis/multi-axis applications AC/AC devices for single-axis applications Blocksize Chassis Booksize Compact DC/AC devices for multi-axis applications Booksize Chassis Cabinet Modules Modularity in machinery construction Flexibility for successful machine concepts Applications in plant and machine construction The response to complex requirements Page 13

14 SINAMICS S120 Booksize comparison of the old and new product design Motor Modules old version Motor Modules C/D types Page 14

15 SINAMICS S120 Booksize the portfolio of C/D types Motor Modules D Discontinuous Motion Single MoMo Double MoMo 3A/9A 50mm 2x3A/9A 50mm 5A/15A 50mm 2x5A/15A 50mm 9A/27A 50mm 2x9A/27A 50mm 18A/54A 50mm 2x18A/54A 100mm 24A/72A 50mm 30A/90A 100mm New: Additional Motor Modules, which were not available for the previous Motor Modules 24A C/D, 45A C and 60A C (October 2017) C Continuous Motion Single MoMo Double MoMo 18A/36A 50mm 2x18A/36A 100mm 24A/48A 50mm 30A/56A 100mm 45A/90A 100mm 60A/120A 100mm Comparison, 60A Motor Module: new old Page 16 Examples Required 90A => change from 45A SMM (85A) to 30A (90A) SMM possible (applicable for maximum current and short load cycles) Required 54A => change from 2x30A SMM (56A) to 1x18A DMM (54A) possible Previous gap between 18A and 30A: If a maximum current of 23A is required, for example, then a 24A SMM can now be selected instead of a 30A SMM. 2x 18A SMM (54A) change to 1x 18A DMM (54A) Benefits Lower costs and less space required in the electrical cabinet by optimally utilizing the maximum current and by using the new types.

16 SINAMICS S120 Booksize the portfolio of C/D types Innovated shield concept (3A-30A) Feature: Old Motor Modules Feature: Motor Modules - C/D types Benefits Shield in the connection system Shield integrated in the Motor Module More compact Power cable fixing improved Improved shield connection Page 17

17 SINAMICS S120 Booksize the portfolio of C/D types Innovated shield concept (45A-60A) + Slots for the shield terminal Slots for the hose clamp Connection with shield terminal Old Motor Module 60A (150mm) Page 18 Motor Module C/D type 60A (100mm) The shield connecting plate 6SL3162-1AD00-0AA0 is not included in the Motor Module scope of delivery. Shield connection options: Phoenix SK35 shield terminal for cables up to 35mm² Phoenix SK14 shield terminal for individual conductors up to 16mm² Hose clamp The shield terminals and/or the hose clamps are not included in the scope of delivery.

18 SINAMICS S120 Firmware Version V5.1 Introduction of the Trial License mode - the license for testing As of today all licensed functions are available for testing for an endless period of time. This test phase is often used for serial production as well, which will not be possible anymore in the future. V4.9 Test phase h Functions active V5.1 From FW V5.1 the desired licensed SINAMICS functions can be activated via the Trial License mode and used after the initial activation for max. 900 hours, e.g. for commissioning, testing, service or evaluation purposes. You have a total of three test phases with each 300 hours. The valid License Key must be entered after 900 hours at the latest; otherwise the operation of all axes on the CU will be blocked. Test phase 1 300h Functions active Test phase 2 300h Functions active Test phase 3 300h Functions active License Key required 3 x 300h for testing Use of licensed software Page 19

19 SINAMICS S120 Firmware Version 5.1 Introduction of the Trial License mode - the license for testing Test phase 1: 300h Functions active Test phase finished Functions active with licensed software Test phase 1: 300h Functions active Test phase 2: 300h Functions active Test phase finished Functions active with licensed software Test phase 1: 300h Functions active Test phase 2: 300h Functions active Test phase 3: 300h Functions active Test phase finished Func. active with licensed SW No license key entered! Test phase 1: 300h Functions active Test phase 2: 300h Functions active Test phase 3: 300h Functions active Machine stop Test phase = Switched on time of the Control Unit (CU) Page 20 = License key available = Activate Trial License Mode

20 SINAMICS S120 Extended license concept with SINAMICS Firmware Version V5.1 Safety Integrated Advanced functions is the new license for position monitoring and future functions (e.g. SLT) New Advanced (position monitoring) Extended (motion Monitoring) SLP, SP, SCA (SLT, ) Standard Basic STO, SS1-t, SBC SS1-r, SS1-a, SS2, SOS SBT SLS, SSM, SDI, SLA t: time controlled a: acceleration controlled r: ramp controlled New: Safely Limited Acceleration (SLA) New: Safe Cam (SCA) New: Synchronous transfer of Safe Position (SP) Page 21

21 SINAMICS drive in TIA Portal the optimum drive system for every application Update SINAMICS G120 Drive system for general performance applications and distributed drive system for conveyor applications Dec w/ V15 new features SINAMICS V90 with PROFINET Basic servo control system for standard motion control applications April 2017 w/ V14 SP1 new features SINAMICS S210 Servo drive system with Safety Integrated, simplified engineering, high dynamics and precision for machine builders Dec w/ GSD Q w/ Startdrive V15 SP1* * CU320-2 based drives: G130, G150, S150 & Medium Voltage Page 22 SINAMICS S120 & Large Drives* The flexible, modular drive system over a large power range for sophisticated and demanding applications in the production industry April 2017 w/ V14 SP1 S120 Option Dec w/ V15 General release

22 SINAMICS S210 Servo Drive System

23 SINAMICS S210 Servo Drive System, Positioning within SINAMICS Discontinuous Motion Portfolio NEW Basic: SINAMICS V90 Servo Drive System Single axis AC/AC drive with basic functionality and connectivity for standard numeric and motion controllers Midrange: SINAMICS S210 Servo Drive System Single axis AC/AC drive with high dynamic and performance for motion applications in the mid range segment. High-End: SINAMICS S120 Servo Drive Modular DC/AC multi axis system with most advanced drive based technology and connectivity to high end numeric and motion controllers Page 24

24 The scalable SINAMICS Drives Portfolio for Discontinuous Motion Energy Recovery Multi-axis, Direct Drives Engineered with TIA Portal DCC / TEC DC Coupling 1 Startdrive Integration 1 + Webserver Basic & Extended Safety 1 incl. PROFIsafe TIA Portal Integration Safety: STO via terminal PROFINET, serial com., e.g. Modbus, PTI Performance & drive functions V90 + 1FL6 S FK2 S120 / S120M + 1FK7, 1FT7, 1PH8, 1FG1, 2 Servo Control Basic Midrange High-End 1 in preparation 2 + additional SIMOTICS Page 25

25 SINAMICS S210 Servo Drive System The drive for high dynamic performance applications Packaging, Printing, Converting, Plastics Packaging machines Printing machines Labeling machines Handling, Moving Pick and Place machines Rotary tables Stacking machines General Machine Building Assembling machines Chip sorting machines Bonding machines Page 26

26 Top highlights SINAMICS S210 & SIMOTICS S-1FK2 The new midrange servo drive system Feature / Function Benefit Dedicated S-1FK2 motors (Compact or high dynamic) PROFINET IRT (250 µs) τ High Dynamic Increased performance Safety integrated functions via PROFIsafe τ Fulfills high demands for safety Integrated Webserver One Button Tuning TIA Portal (via GSD) *) τ Easy engineering One-Cable-Connection (OCC) Integrated C2 EMC-Filter τ Safes time on installation 1AC 230V ( V) UL Certification kW τ Ready for various markets** ) Page 27 * ) Full integration in preparation ** ) Restrictions please see PMD

27 Motion Control via SIMATIC S7 & SIMOTION controller and PROFINET Motion Control via SIMATIC Distributed synchronous operation Kinematic functions with Conveyor tracking Engineered with TIA Portal Kinematic functions Camming & Gearing 1) Gearing 2) Output cams Measuring input SINAMICS S210 follows as the high dynamic drive! Page 29 Positioning Speed control Basic Controller Standard CPU Advanced Controller Standard CPU Basic Midrange High-End 1) Synchronization with specification of the synchronous position 2) Synchronization without specification of the synchronous position T Advanced Controller T-CPU SIMOTION Motion Controller

28 SINAMICS S210 servo drive system, off to a fast start. Precise and reliable in operation. Perfect together with SIMATIC. Advantages of S210 servo drive system Compact in dimensions High performance of drive and motor Fast installation of drive and motor via one cable connection (OCC) Easy commissioning using the web server and One Button Tuning Integrated safety functions Optimal together with SIMATIC controller Drives, motors and controllers. All from a single source. Matching perfectly. Page 30

29 SIMOTICS reluctance motor

30 VSD4000 Energy efficiency at rated operating point and in the partial load range Efficiency kw Reluctance * IE4* IE3* IE2* Efficiency at the rated operating point At the rated operating point, the efficiency of a drive system with reluctance motor is higher than a drive system with IE4 induction motor + System with reluctance motor 2 System with induction motor 1 Efficiency in the partial load range + In the partial load range, the efficiency of a drive system with reluctance motor is significantly higher than a drive system with IE4 induction motor Page 32 *) Minimum efficiency according to IEC Converted over to converter operation 0.5 P rated Power P rated according to DIN EN (Section : Harmonic-dependent supplementary losses)

31 Synchronous reluctance motor The SIMOTICS GP/SD series is the basis SIMOTICS Low-voltage motors for line and converter operation Motors for motion control applications DC motors High-voltage motors General Purpose Severe Duty Explosion Protected Definite Purpose Flexible Duty Transstandard High Torque Servo Main Linear Torque Direct Current High Voltage GP SD XP DP FD TN HT S M L T DC HV Converteroptimized motors 1FP1 GP SD SIMOTICS GP VSD4000 Line SIMOTICS SD VSD4000 Line SH: Basis, 4-pole Power rating in kw Page 33

32 SINAMICS converters SINAMICS S120 & G120 components CU310-2 S120 CU320-2 G120 CU230P-2 CU240E-2 PM240-2 / PM240P-2 G110M G120D/CU240D-2 PM240-2 Booksize Motor Modules New from FW V4.7 SP9 Page 34

33 VSD4000 Portfolio extension Severe Duty AH180 1FP1514-1EB2.: 1FP1514-1EB4.: 1FP1514-1EF2.: 18,5 kw (1500 min-1); 21,3 kw (1800 min-1); 32 kw (2610 min-1) 22 kw (1500 min-1); 25,3 kw (1800 min-1); 38,1 kw (2610 min-1) 22 kw (3000 min-1); 25,3 kw (3600 min-1) Severe Duty AH200 1FP1514-2AB5.: 1FP1514-2AF4.: 1FP1514-2AF5.: 30 kw (1500 min-1); 34,5 kw (1800 min-1); 52 kw (2610 min-1) 30 kw (3000 min-1); 34,5 kw (3600 min-1) 37 kw (3000 min-1); 42,5 kw (3600 min-1) General Purpose AH180 1FP1014-1EB2.: 1FP1014-1EB4.: 18,5 kw (1500 min-1); 21,3 kw (1800 min-1); 32 kw (2610min-1) 22 kw (1500 min-1); 25,3 kw (1800 min-1); 38,1kW (2610 min-1) General Purpose AH200 1FP1014-2AB5.: Page kw (1500 min-1); 34,5 kw (1800 min-1); 52kW (2610 min-1)

34 Performance redefined SIMOTICS Severe Duty Motors

35 SIMOTICS SD next generation NEW: SIMOTICS SD Add Variant 1: Variant 2: New SIMOTICS SD Motors beyond standards SIMOTICS SD Add Motors beyond borders SIMOTICS SD next generation Page 38

36 SIMOTICS SD Motors beyond standard High starting and breakaway torques Cloud-based data analysis with SIMOTICS IQ Motor data accessible via SIMOTICS Digital Data App Page 39

37 SIMOTICS SD Add Motors beyond borders New Low starting currents and low ratio of starting current to rated current I A /I N Global certificates Highly suitable for the process industries and for regions with weak power grids Page 40

38 For high demands and tough challenges Cement Water and wastewater Metals HVAC Marine Mining Fiber Oil and gas Chemicals Page 41

39 Typical applications Pumps Fans Compressors Cranes and Hoists Conveyors Chippers Coilers Grinders Shears Rolling stands Page 42

40 Compact and future-proofed design For higher power density at comparable power output. Output of up to 315 kw in size 315 and up to 500 kw in size 355 IM B5 flange housing in sizes 315 and 355 can be mounted without support leg. Sizes 400 and 450 available soon Page 43

41 Smaller cover size Easy to replace and takes up less space Competitor product SIMOTICS SD next generation Page 44

42 New terminal box concept For greater flexibility in assembly. More than 40 options for assembling the terminal box Page 45

43 Optional variants of electrical design Perfectly adaptable to meet specific requirements High starting and breakaway torques of SIMOTICS SD Low starting currents and low ratio of starting current to rated current I A /I N of SIMOTICS SD Add Page 46

44 Future-oriented energy efficiency concepts Boost your competitiveness thanks to energy savings Fulfillment of efficiency classes IE3 and IE4 Compliance with IES2 according to EN for Siemens drive systems Page 47

45 SIMOGEAR Geared Motors Feature / function Benefits SIMOGEAR Geared Motors SIMOGEAR has been developed for the requirements of conveyor technology and for many branches of drive technology. τ The SIMOGEAR series of geared motors is an integral part of drive systems and has a harmonized size gradation. It is characterized by extremely high mechanical performance and has higher transmission ratio ranges for 2 and 3-stage gearboxes than common in the market. Page 48

46 SIMOTICS S-1FG1 servo geared motors SIMOTICS S-1FK7 servomotors and SIMOGEAR gearboxes Finely scaled speed and torque ranges + All of the 4 typical geared motor types are available + Costs are reduced by optimally adapting the gearbox to the driven load regarding output speed and output torque Helical, parallel shaft, bevel and helical worm geared motors Gearbox dimensions in conformance with market requirements + Mechanical compatibility to important competitors Integration in SINAMICS S Using an electronic rating plate, fully integrated in SINAMICS S120 and S110 and fast commissioning + Compact integral motor Motor directly mounted to the gearbox, motor shaft is part of the first gearbox stage + Page 49

47 DT-Configurator ( Page 50

48 Thank you for your attention Stéphane D hert Simon Delépine Sales Engineer siemens.com Page 51