Errors with S1/S2/S3/S4 Safety cards

Transcription

1 Valid for S1, S1-2 (S3), S2, S2-2 (S4) safety cards, version 0.1 to 1.0 Use for the list of errors Error numbers with index for errors of the safety card are shown on the LED display: Order of display Syntax Specification 1 F31 General error number of the amplifier for safety card errors 2 oxx Error index of the safety card 3 iyy Error subindex corresponding to an error index. Gives a more detailed specification for the error number Function of error response The safety card reacts to errors with different functions of error response: Error index Function of error response The safety card performs the safety function Safe Stop 1 (SS1) with highest priority. The parameters of the emergency stop braking ramp are used to do this. 32 When a fatal error occurs, the drive is immediately switched off without braking ramp by the safety function STO (safe torque off). Schedule of Errors SS1 Monitoring of braking ramp SS2 Monitoring of standstill position SS2 Monitoring of braking ramp SOS Monitoring of standstill position SLS - Monitoring of safely limited speed SLS Period length below the tolerance range SLS Limit value s tolerance range exceeded SLI Standstill threshold exceeded SLI Monitoring of safe increment SLI - Monitoring of safely limited speed monitoring (position error) standstill monitoring monitoring. standstill monitoring High Speed value or low speed threshold. Tolerance period not Tolerance value not Motor rotating or standstill threshold value not Distance of movement in High Speed value or low speed threshold. Check the configured tolerance for monitoring the braking ramp Check the tolerance window configured for standstill monitoring. Prevent movement if SS2 is active Check the configured tolerance for monitoring the braking ramp Check the tolerance window configured for standstill monitoring Prevent movement if SOS is active Check the limit value configured for speed Ensure that the current axis speed does not exceed the limit value. Adjust the period length of the tolerance range Adjust the tolerance range of the limit value Ensure that the motor has stopped Check standstill threshold Check positioning Ensure that the motor increment does not exceed the limit value Ensure that the current axis speed does not exceed the limit value Check the limit value configured for speed

2 SLI Monitoring of standstill position SLP Monitoring of safe absolution position SLP - Monitoring of safely limited speed SSR Monitoring of speed range SSR Period length below the tolerance range SSR Limit value s tolerance range exceeded SDI Monitoring of direction of rotation Error caused by Safety Card: SDI - Monitoring rotation direction right Error caused by Safety Card: SDI - Monitoring in both directions not valid SBT - Monitoring of standstill position (motor brake) SBT - Monitoring of standstill position (external brake) SBT Monitoring of motor current SBT Monitoring of motor current SBT - Monitoring of motor current (external brake) SBT - Monitoring of motor current (external brake) SBT Safety function SBC not configured SBT Test period elapsed SBT Brake test aborted Input test "SS1 Activate" Input test X30-2 Input test X30-3 Not valid motor movement or low standstill threshold. Motor is outside of valid position range or position range in High Speed value or low speed threshold. High speed or low maximum or minimum value. Tolerance period not Tolerance value not Motor rotates in wrong direction. Motor rotates in wrong direction. Monitoring of both directions activated. Motor brake slipped External brake slipped Motor powerless Motor stayes on power. Motor powerless Motor stayes on power. Function 'SBC' not configured. Safe Brake Test has not been executed in time. Safe Brake Test has been aborted by the operator. Check the tolerance window configured for standstill monitoring Check absolute motor position Check positioning range Ensure that the current axis speed does not exceed the limit value Check the limit value configured for speed Check the configured maximum and minimum speed Ensure that the current axis speed does not leave the defined speed range Adjust the period length of the tolerance range Adjust the tolerance range of the limit value Check the direction of rotation of the axis Ensure that the required direction of rotation is monitored Check the tolerance window configured for standstill monitoring Please check the direction of the motor. Ensure that the required direction of rotation is monitored. Check the tolerance window configured for standstill monitoring. Please check the input states of 'SDI Neg Activate' and 'SDI Pos Activate'. Ensure, that monitoring of only one direction is activated. Ensure that the motor brake operates correctly Ensure that the test current is set correctly Ensure that the external brake operates correctly Ensure that the test current is set correctly Activate safe brake control SBC Perform brake test Perform brake test again

3 Input test X30-4 Input test X30-12 Input test X30-13 Input test X30-14 Input test X30-15 Input test "SS1 SIL3/Reset" Output test "STO Acknowledge" Output test X30-6 Output test X30-7 Output test X30-8 Output test X30-9 Output test "Ready" Internal safety card error output 13 8 Output test "SIL3 STO" 13 9 Internal safety card error Output Internal safety card error Output Internal safety card error Output Output SBC+ does not switch off Output SBC- does not switch off External brake wiring fault. External brake wiring fault. Ensure that the motor brake is wired correctly Ensure that there is no short circuit, short across contacts or open circuit in Ensure that the motor brake is wired correctly Ensure that there is no short circuit, short across contacts or open circuit in Internal safety card error STO switch off unit defect STO SIL3) Output stage was switched Output 'STO SIL3' wiring off during start-up (STO, problem. Ensure that the "STO SIL3" connection is wired correctly Internal safety card error STO switch off unit defect. Output 'STO SIL3' wiring Output stage (STO SIL3) problem. does not switch off Ensure that the "STO SIL3" connection is wired correctly Internal safety card error STO switch off unit defect. Output 'STO SIL3' wiring STO SIL3 (safe pulse problem. disabler) interrupted Ensure that the "STO SIL3" connection is wired correctly Internal safety card error Output Internal safety card error Output. Problems with internal 14 1 problems) voltage supply Supply voltage 24 VDC (undervoltage, contact Check the 24 VDC supply voltage

4 <reserved> 14 4 Supply voltage 24 VDC Supply voltage 24 VDC Voltage supply missing, undervoltage or device defect. Voltage supply fault. Check the supply voltage to the expansion card Check the supply voltage to the expansion card Please contact the module manufacturer 14 5 Internal voltage supply Supply voltage 24 VDC defect. Check the 24 VDC supply voltage 14 6 Internal safety card error Current measure module defect Internal safety card error Watchdog Internal safety card error Timer. Ensure that the controlling parameters of servo amplifier are optimized. Please set parameter CSENID on the servo 18 1 maximum reactive current by changing the parameter CSIDMAX on the servo amplifier (see ASCII help). Quality of current data amplifier at "1" (= reactive current setting Evaluation of current signal insufficient. on). Please adjust optionally the <reserved> Evaluation of current signal 19 2 Internal safety card error 19 3 Internal safety card error 19 4 Internal safety card error Encoder signal (external encoder) Encoder signal (sign of set value for speed) Encoder signal drag error Position jump of external encoder Absolute position of external encoder not feasible Number of motor poles not permitted Motor type not permitted Motor brake Configuration data and input status do not match Current data failure. Position measuring in servo drive Position measuring in servo drive Position sensing (SSI) External encoder not connected correctly or encoder defect. Servo controller setup not optimized or motor failure. Servo controller setup not optimized or motor failure. External encoder defect or resolution not Mechanical mismatch of external encoder or offset value not Parameter 'MPOLES' in Parameter 'MTYPE' in Parameter 'MBRAKE' in Input states do not match with configured safety functions. Ensure that the controlling parameters of servo amplifier are optimized. Please set parameter CSENID on the servo amplifier at "1" (= reactive current setting on). Please adjust optionally the maximum reactive current by changing the parameter CSIDMAX on the servo amplifier (see ASCII help). Ensure that the shield on the motor is earthed correctly. Please check the plant for noise frequences (power supply, transformer,...). Ensure that drive parameter ENCOUT is set to maximum value of 4096 Inc. Ensure that the external encoder is wired correctly Check the parameter settings on the external encoder. Ensure that the control parameters on the servo amplifier are set at optimum level Ensure that the control parameters on the servo amplifier are set at optimum level Check the parameter settings on the external encoder Ensure that the rotary encoder operates correctly Check installation of external encoder Ensure that the offset between motor encoder and external encoder is set correctly Check the number of motor poles Check the motor type Check the motor brake Check the and input signals

5 Internal safety card error Operation data CPU A/B different. Operation data CPU A/B channel. different caused by an Subsequent error error on neighbour 25 1 Internal safety card error Flash memory defect Internal safety card error Flash memory defect Internal safety card error Timing error channel A/B <reserved> Internal safety card error Timing error channel A/B Internal safety card error Configuration parameter Rectify first error on adjacent channel A or B 28 2 <reserved> 28 3 <reserved> 28 4 Internal safety card error Error data transfer <reserved> Unknown device type in Unknown device version in Configuration data download Configuration data upload Firmware update Download of SD card aborted CRC calculation when Internal safety card error: CRC calculation Internal safety card error: CRC calculation when updating the firmware Incorrect number of characters in the serial number Configuration parameter Configuration parameter No connection to device. No connection to device. No connection to device. Memory card is not plugged in correctly. Connection failure or data fault. Data or memory fault. Connection failure or data fault. Check the Check the Ensure that the SD card is inserted correctly Check the serial number 30 5 Internal safety card error Data or system fault. Checksum over 30 6 CRC alignment via different between CPU A/B Serial number when Device version when Device type when Device version on start-up Check the serial number Check the device version Check the device type Check the device version

6 31 5 Internal safety card error System error Internal safety card error Firmware Safety Card and servo drive do not match Serial number when Check the serial number 31 8 Device version when Check the device version 31 9 Device type when Check the device type Internal safety card error Hardware and firmware of Safety Card do not match Internal safety card error Hardware and firmware of Safety Card do not match Internal safety card error CPU error 32 2 Internal safety card error Software error Internal safety card error Error Flash memory Internal safety card error Error Flash-/RAM memory Internal safety card error Error RAM data memory Internal safety card error Address error Internal safety card error System error Internal safety card error Software error.