Synchronous motors. Main spindle motors for SINAMICS S120 1FE1 standard type built-in motors Water cooling. 6/86 Siemens NC /2008
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- Douglas Nicholson
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1 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Siemens AG 27 Overview Benefits (continued) 7 Compatible system of SINUMERIK, SINAMICS and motor, therefore fast commissioning is ensured 7 Higher machine productivity: The permanent-magnet-excited motor spindles (PE spindles) increase the power density and economic efficiency of CNC machines. The optimized combination of FE built-in motor, drive control and CNC offers further opportunities for rationalization, such as lower workpiece machining times and fewer clamping faces. Application The FE built-in water-cooled synchronous motors are used in combination with the SINAMICS drive system where there is a requirement for excellent machining quality, accuracy and running smoothness, and very short ramp-up times. The FE built-in motors are water-cooled, synchronous motors that are supplied as stator and rotor components. When the rotor has been mounted to the spindle in the spindle box, a complete spindle unit is created. Benefits 7 Compact design (e. g. for turning machines and vertical milling machines) by dispensing with mechanical components, such as motor switch armature, belt drive, gearbox Design and spindle encoder 7 High power density thanks to water cooling 7 Maximum speed up to 4 rpm, torque up to 82 for S duty 7 Higher torque - up to % - with the same active component volume, consequently more compact machine design compared to PH2 7 Extremely short ramp-up and braking times (5%) thanks to higher torque compared to PH2 7 Cold rotor due to excitation using permanent magnets, this means significantly less power loss in the rotor in the lower speed range and therefore less bearing heating and spindle Rotor with sleeve expansion 7 The stator and rotor are ready to install, no finishing is necessary. 7 The absence of drive transverse forces permits extremely high accuracy on the workpiece thanks to smooth, accurate spindle motion even at very low speeds. 7 Larger rotor inner bore than squirrel-cage rotor of asynchronous motors, but with the same outer diameter, which is an Rotor without sleeve advantage with regard to the bar capacity of automatic turning machines and results in higher spindle stiffness due to larger shaft diameters for milling spindles. 7 Increased rigidity of the spindle drive achieved by mounting the motor components between the spindle main bearings 7 Less cooling capacity required for the same power compared to PH2, i. e. greater efficiency 7 Only one encoder (hollow-shaft measuring system) for sensing motor speed and spindle position 7 Simple servicing by replacing complete motor spindles The FE built-in motors are offered in two main versions: High-Torque series -pole/8-pole synchronous motors are available that have been developed for turning and grinding machines with moderate maximum speeds. These motors are characterized by an extremely high torque utilization. In this case, the speed range is approximately :2. High-Speed series In this series, 4-pole synchronous motors are available for milling. These motors are optimized for high maximum speeds and a speed range of over :4. A voltage limitation module is required for these motors when they are operated up to the maximum speed. The FE built-in motor comprises: A laminated, permanently excited rotor, which, as an option, can be designed with a sleeve for simple mounting and removal. A wound stator core with cooling jacket and encapsulated winding overhang. - Free cable ends of.5 m/.5 m (.4 ft/4.92 ft) - Two integral PTC thermistors (incl. spare), optionally with full or universal protection - A cooling jacket into which the stator has been inserted Torque is transmitted to the spindle mechanically without play by means of a cylindrical stepped press fit. The rotor is mounted on the spindle by thermal shrinking. The rotor with sleeve is pre-balanced and can be removed and subsequently remounted. The bond can be released by pressure-oil injection without affecting the joint surfaces. Torque is transmitted to the spindle mechanically without play by means of a cylindrical stepped press fit. The rotor is mounted on the spindle by thermal shrinking. Removal of the rotor is not possible with this type of mounting. Rotors without sleeves are not pre-balanced. /8 Siemens NC 27/28
2 Siemens AG 27 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Characteristics Comparison of synchronous/asynchronous spindle % Torque (same active component volume) Motor spindle as induction motor Ramp-up time (same moment of inertia) Rotor power dissipation (same rated current) Permanently excited motor spindle (PE spindle) as synchronous motor Advantages of FE synchronous spindle over asynchronous spindle Technical specifications Product name Type of motor Constant power range Insulation of the stator winding in accordance with EN 4- (IEC 4-) Type (cf. ISO) Degree of protection in accordance with IEC 4-5 Recommended coolant inlet temperature, approx. Standard protection temperature monitoring Full protection optional Application example: processing at motor standstill FE built-in motors Synchronous spindle with permanent-magnet-excited rotor :2 (-/8-pole) / :4 (4-pole) Temperature class 55 (F) for a coolant inlet temperature of 25 C (77 F) Individual components: Stator, rotor, motor encoder IP 25 C (77 F) 2 KTY thermistors in the stator winding, asspare In addition to standard protection x PTC thermistor drilling Evaluation possibility e. g. using thermal motor protection: Order No.: RN-GW Universal protection optional - Full protection + - NTC PT-5F - NTC K227 Balance quality of rotor in accordance with ISO 94- Rotor with sleeve Pre-balanced depending on the design, balance quality G 2.5 Reference speed rpm, or unbalanced for complete balancing after mounting Rotor without sleeve Not pre-balanced Recommended motor encoder (not included in scope of supply) Motor connection Hollow-shaft measuring system SIMAG H2 or L&B GEL 244 for speeds greater than, rpm Free cable ends with I =.5/.5 m (.4 ft/4.92 ft) length Comparison of power/speed characteristics For a list of heat exchanger manufacturers, please refer to Asynchronous motors Liquid cooling. Comparison of torque/speed characteristics Power/speed and torque/speed characteristics of PE spindles compared to the asynchronous version under the following supplementary conditions: identical active part volume and identical rated current ( A) of the power section. Siemens NC 27/28 /87
3 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Siemens AG 27 power for duty type in accordance with IEC 4- ) torque ) speed Speed, max FE built-in motors Moment of inertia Rotor without sleeve 8) P rated M rated n rated n max Order No. J m S S-4% S S-4% rpm rpm kgm 2 (lb ƒ -in-s 2 ) Weight (rotor and stator), approx. High-Torque series, -pole 7.4 (9.9) (.4) 4.5 (9.8) (5.) 58 2 FE4-WM 7 - B A 7.9 (.7) 2.8 (.2) 4.4 (9.) 8 (24.) (97) 4 (24) 25 8 FE42-WN 7 - B A 7. (.29)..5 (4.).5 (5.4) 4. (9.) (97) 4 (24) 5 FE42-WR 7 - B A 7. (.29).5 (4.). (8.5) 7.9 (.) (89) 2. (2) 2 FE5-WN 7 - B 7 7. (.94) 5.5 (2.) 8. (.).4 (.9) (89) 2. (2) 8 5 FE5-WK 7 - B 7 7. (.94) 5.5 (2.).5 (5.4) 4.5 (9.4) 2 (77) 25.2 (22) 55 2 FE52-WN 7 - B (.7) 8.2 (8.) 4 (8.8) 8 (24.) 8 (59) 2 (24) 75 5 FE52-WK 7 - B (.7) 8.2(8.) 2 (.8) 29 (8.9) 7 (28) 4 (47) 2 FE54-WN 7 - B A 7.8 (.) 4. (.5). (5.) 5 (2.) (5) 7 (5) 85 2 FE-WH 7 - B (.25) 5.5 (2.) 4 (5.4) 5. (7.) (5) 7 (5) 5 FE-WY 7 - B (.25) 5.5 (2.) 25 (.5).5 (48.9) 5 (49) 8 (77) 4 2 FE4-WN 7 - B A 7.55 (.489) 4.5 (2) 2 (2.8) 29 (8.9) 5 (49) 8 (77) 4 FE4-WQ 7 - B A 7.55 (.489) 4.5 (2) 4 (45.) 42 (5.) 5 (575) 8 (77) 5 85 FE82-WP 7 - B (.927) 4 (.9) 24.5 (2.8).5 (4.9) 5 (575) 8 (77) FE82-WS 7 - B (.927) 4 (.9) 29. (9.).5 (48.9) 5 (575) 8 (77) 4 9 FE82-WQ 7 - B (.927) 4 (.9) 5 (2.) 8.7 (25.) 5 (575) 8 (77) 22 9 FE82-WW 7 - B (.927) 4 (.9) 2. (). (4.7) (5) 75 (549) 7 7 FE84-WU 7 - B (.829) (.2) (4.) 42 (5.) (5) 75 (549) 2 9 FE84-WR 7 - B (.829) (.2) 5 (2.) 9 (25.5) (5) 75 (549) 45 FE84-WX 7 - B (.829) (.2) (.4).2 (7.7) 28 (248) (9) 5 7 FE9-WN 7 - B (.72) 2 (44.). (8.5) 7.5 (.) (2) (9) 2 4 FE9-WS 7 - B (.72) 2 (44.) 24.2 (2.4) (4.) (584) 85 (752) 5 7 FE92-WN 7 - B (.8).5 (7.) 22 (29.5) 28 (7.5) (584) 85 (752) 2 7 FE92-WR 7 - B (.224).5 (7.). (49.) 47 () (885) 28 () 5 7 FE9-WN 7 - B (.25) 4 (9.4) 2 (28.2) 27 (.2) (885) 28 () 2 4 FE9-WS 7 - B (.25) 4 (9.4).8 (22.5) 2.5 (28.8) (885) 28 () 7 FE9-WV 7 - B (.25) 4 (9.4) kg (lb) Standard protection: 2xKTY 2) Full protection: 2xKTY + xptc thermistor drilling ) Universal protection 7) 5 Delivery of stator + rotor 2)4)5) Stator with cooling jacket 2)) B Without rotor sleeve With rotor sleeve, for d* see dimensions table With rotor sleeve, for d** see dimensions table With rotor sleeve "-..D." for FE82.../FE-W... only, see dimensions table With rotor sleeve "-..E." for FE-W... only, see dimensions table Free cable ends,.5 m (4.92 ft) in length 9) Free cable ends, flexible,.5 m (.4 ft) in length (preferred variant) A B C D E 2 S = continuous duty S = intermittent duty: Sizes 4, 5, : duty cycle time min Sizes 8 to 4: duty cycle time 2 min /88 Siemens NC 27/28
4 Siemens AG 27 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Motor type (continued) current for duty type in accordance with IEC 4- ) Voltage Protection Module ) SINAMICS S2 Motor Module Required rated Booksize format current I rated I rated Order No. S S-4% S to n max A A A High-Torque series, -pole FE4-WM SL2 7-7 TE2-8AA FE42-WN SL2 7 - TE24-5AA FE42-WR SL2 7 - TE2-AA FE5-WN SL2 7-7 TE2-8AA FE5-WK SL2 7 - TE2-AA FE52-WN SL2 7 - TE24-5AA FE52-WK SL2 7 - TE24-5AA FE54-WN SL2 7 - TE28-5AA FE-WH... 2 SL2 7 - TE2-AA FE-WY SL2 7-7 TE2-AA FE4-WN VPM 2 SL2 7 - TE2-AA FE4-WQ... 4 VPM 2 45 SL2 7 - TE24-5AA FE82-WP SL2 7 - TE28-5AA FE82-WS SL2 7 - TE24-5AA FE82-WQ VPM 2 SL2 7 - TE2-AA FE82-WW VPM 2 SL2 7 - TE2-AA FE84-WU VPM 2 45 SL2 7 - TE24-5AA FE84-WR VPM 2 SL2 7 - TE2-AA FE84-WX VPM 2 SL2 7 - TE2-AA FE9-WN SL2 7 - TE2-AA FE9-WS SL2 7 - TE2-AA FE92-WN SL2 7 - TE2-AA FE92-WR VPM 2 45 SL2 7 - TE24-5AA FE9-WN SL2 7 - TE28-5AA FE9-WS SL2 7 - TE2-AA FE9-WV... 4 VPM 2 45 SL2 7 - TE24-5AA Cooling: Internal air cooling External air cooling Motor Module: Single Motor Module Double Motor Module 2 ) Data for T = 5 K, special windings on request. 2) Standard scope of supply: Encapsulated winding with 2xKTY ( spare). ) Stator without cooling jacket, with impregnated winding on request. 4) Ordering spare parts: Stator: FE W. 5) Ordering spare parts: Rotor: FE W.. ) Full protection option, application example: Load at motor standstill, external tripping unit required: Order No. RN-GW. 7) Universal protection option: Full protection + NTC PT-5F + NTC K227. 8) For moment of inertia with sleeve, see Configuration Manual. 9) For cable design, see Configuration Manual ) Power section with integrated VPM available soon. Siemens NC 27/28 /89
5 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Siemens AG 27 power for duty type in accordance with IEC 4- ) torque ) speed Speed, max. FE built-in motors Moment of inertia Rotor without sleeve 9) P rated M rated n rated n max Order No. J m S S-4% S S-4% rpm rpm kgm 2 (lb ƒ -in-s 2 ) Weight (rotor and stator), approx. High-Torque series, -pole (44.2) 5 (4.9) 5 (28) 9 (82) 2 5 FE-WU 7 - B (.5752) 57 (2) 22 (29.5) 24 (2.2) 5 (28) 9 (82) 4 57 FE-WX 7 - B (.5752) 57 (2) 4.9 (5.2) 5. (7.9) 2 (77) 25 (22) 2 5 FE4-WR 7 - B (.552) 8 (7) 29. (9.) 7.5 (5.) 2 (77) 25 (22) 4 5 FE4-WT 7 - B (.552) 8 (7) 2.9 (28.) 2.8 (5.9) 2 (77) 25 (22) FE4-WW 7 - B (.552) 8 (7) 4. (55.8) 45. (.4) 25 (245) 4 (9) 5 5 FE5-WT 7 - B C 7.78 (.9) 9 (98) 7.7 (5.5) 48. (4.8) (255) 84 (99) 2 5 FE-WR 7 - B (.827) (227) 28. (7.9).2 (48.5) (255) 84 (99) 9 55 FE-WT 7 - B (.827) (227) 22 (29.5) 28 (7.5) (255) 84 (99) 7 4 FE-WW 7 - B (.827) (227) High-Torque series, 8-pole (84.5) 8 (7) 4 (8) 2 (5487) 4 5 FE44-8WL 7 - B C 7.44 (.) 84.5 (8) 4 (9.4) 24 () 2) 585 (588) 795 (7) 2) 7 8 FE45-8WN 7 - B C 7.2 (.948) 7 (258) 79. (.7) 9 (29) 585 (588) 795 (7) FE45-8WQ 7 - B C 7.2 (.948) 7 (258) 7.4 (9.4) 8 (7) 585 (588) 795 (7) 5 FE45-8WS 7 - B C 7.2 (.948) 7 (258) (8.) 24 () 2) 82 (7258) (9824) 2) 2 55 FE47-8WN 7 - B C (2.558) 55 (42) 8. (9.4) 9 (29) 82 (7258) (9824) FE47-8WQ 7 - B C (2.558) 55 (42) 4.4 (8.) 8 (7) 82 (7258) (9824) 75 5 FE47-8WS 7 - B C (2.558) 55 (42) kg (lb) Standard protection: 2xKTY ) Full protection: 2xKTY + xptc thermistor drilling 7) Universal protection 8) 5 Delivery of stator + rotor )5)) Stator with cooling jacket )4) B Without rotor sleeve With rotor sleeve, for d* see dimensions table With rotor sleeve, for d** see dimensions table With rotor sleeve "-..D." for FE82.../FE-W... only, see dimensions table With rotor sleeve "-..E." for FE-W... only, see dimensions table Free cable ends,.5 m (4.92 ft) in length ) Free cable ends, flexible,.5 m (.4 ft) in length (preferred variant) A B C D E 2 S = continuous duty S = intermittent duty: Sizes 4, 5, : duty cycle time min Sizes 8 to 4: duty cycle time 2 min /9 Siemens NC 27/28
6 Siemens AG 27 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Motor type (continued) current for duty type in accordance with IEC 4- ) Voltage Protection Module ) SINAMICS S2 Motor Module Required Booksize format rated current I rated I rated Order No. S S-4% S A A A High-Torque series, -pole FE-WU... 9 VPM 2 SL2 7 - TE2-AA FE-WX VPM 2 45 SL2 7 - TE24-5AA FE4-WR... 8 VPM 2 2 SL2 7 - TE-AA FE4-WT VPM 2 85 SL2 7 - TE28-5AA FE4-WW VPM 2 SL2 7 - TE2-AA FE5-WT VPM 2 85 SL2 7 - TE28-5AA FE-WR... 9 VPM 2 2 SL2 7 - TE-AA FE-WT VPM 2 85 SL2 7 - TE28-5AA FE-WW VPM 2 SL2 7 - TE2-AA High-Torque series, 8-pole FE44-8WL... 9 VPM 2 2 SL2 7 - TE2-AA FE45-8WN ) VPM 2 2 SL2 7 - TE2-AA FE45-8WQ VPM 2 2 SL2 7 - TE2-AA FE45-8WS VPM 2 2 SL2 7 - TE2-AA FE47-8WN ) VPM 2 2 SL2 7 - TE2-AA FE47-8WS VPM 2 2 SL2 7 - TE2-AA FE47-8WS... 9 VPM 2 2 SL2 7 - TE2-AA Cooling: Internal air cooling External air cooling Motor Module: Single Motor Module ) Data for T = 5 K, special windings on request. 2) Observe limit for power section. ) Standard scope of supply: Encapsulated winding with 2xKTY ( spare). 4) Stator without cooling jacket, with impregnated winding on request. 5) Ordering spare parts: Stator: FE W. ) Ordering spare parts: Rotor: FE W.. 7) Full protection option, application example: Load at motor standstill, external tripping unit required: Order No. RN-GW. 8) Universal protection option: Full protection + NTC PT-5F + NTC K227. 9) For moment of inertia with sleeve, see Configuration Manual. ) For cable design, see Configuration Manual ) Power section with integrated VPM available soon. Siemens NC 27/28 /9
7 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Siemens AG 27 power for duty type in accordance with IEC 4- ) torque ) speed Speed, max. FE built-in motors Moment of inertia of rotor P rated M rated n rated n max Order No. J m S S-4% S S-4% rpm rpm kgm 2 (lb ƒ -in-s 2 ) Weight (rotor and stator), approx. High-Speed series, 4-pole 2. (.9) 7. (2.) 5 (44.) 7 (2) 24 4 FE5-4HC 7 - B A 7.45 (.4) 4. (9.).5 (8.7) 8. (.7).5 (57.5) 9. (79.7) 95 FE5-4WN 7 - B A 7.57 (.5) 4.2 (9.).4 (42.) 5 (47) 2 () 5.5 (7.2) ) FE52-4HD 7 - B A 7.87 (.7) 7.5 (5.77) 2.9 (2.) (4) 2 () 5.5 (7.2) 9 4 8) FE52-4HG 7 - B A 7.87 (.7) 7.5 (5.77) (5) 2 () (5) 8 (59) 8 FE52-4WN 7 - B A 7. (.97) 7.5 (.2) 7.5 (2.) 9 (2) (5) 7 (5) 25 FE52-4WK 7 - B A 7. (.97) 7.5 (.2) 25.5 (4.2) 2.5 (4.) 8 (59) 2 (24) 5 4 8) FE5-4HH 7 - B A 7.28 (.).2 (22.5) 2 () 25 (4) 2 (77) 27 (29) FE5-4WJ 7 - B A 7. (.44).5 (2.2).5 (22.) 8 (24) 2 (77) 27 (29) 79 FE5-4WN 7 - B A 7. (.44).5 (2.2) (2) (2) 28 (248) 4 (54) FE72-4WN 7 - B A (.254).2 (24.7) 2 (27) 2 (27) 28 (248) 4 (54) 8 24 FE72-4WL 7 - B A (.254).2 (24.7) 28.5 (8.2) 28.5 (8.2) 28 (248) 4 (54) 97 2 FE72-4WH 7 - B A (.254).2 (24.7) (4) (4) 42 (72) 59 (522) 8 24 FE7-4WN 7 - B A 7.4 (.8) (5.) 5 (2) 5 (2) 45 (98) 4 (5) 2 4 FE7-4WT 7 - B A 7.4 (.8) (5.) 4 (55) 4 (55) 5 (49) 79 (99) 7 2 FE74-4WN 7 - B A 7.57 (.57) 2 (4.) 48 (4) 5 (8) (5) 8 (7) 77 2 FE74-4WM 7 - B A 7.57 (.57) 2 (4.) 25.8 (4.) 28 (8) (5) 85 (752) 4 8 FE74-4WT 7 - B A 7.57 (.57) 2 (4.) 5.5 (2.8) 5.5 (2.8) 42 (72) 55 (487) 5 2 FE82-4WN 7 - B A (.495) 5. (.) 8.8 (.8) 8.8 (.8) 42 (72) 55 (487) 2 FE82-4WR 7 - B A (.495) 5. (.) 28 (8) 28 (8) (558) 8 (75) 42 2 FE8-4WN 7 - B A (.75) 22 (48.5) 8 (5) 8 (5) 84 (744) (974) 4 2 FE84-4WN 7 - B A 7.8 (.989) 28.5 (2.9) 5 (47) 5 (47) 78 (9) (974) 4 2 FE84-4WP 7 - B A 7.8 (.989) 28.5 (2.9) (4) (4) 84 (74) (974) 4 8 FE84-4WQ 7 - B A 7.8 (.989) 28.5 (2.9) 2.4 (5.4) 2.4 (5.4) 84 (74) (974) 5 FE84-4WT 7 - B A 7.8 (.989) 28.5 (2.9) 8 (5) 8 (5) 5 (929) 8 (22) 5 8 FE85-4WN 7 - B A 7.88 (.228) 5 (77.2) 24 (2) 24 (2) 5 (929) 4 (29) 22 2 FE85-4WT 7 - B A 7.88 (.228) 5 (77.2) (44) (44) 5 (929) 4 (29) FE85-4WQ 7 - B A 7.88 (.228) 5 (77.2) kg (lb) Standard protection: 2xKTY 2) Full protection: 2xKTY + xptc thermistor drilling ) Universal protection 7) 5 Delivery of stator + rotor 2)4)5) Stator with cooling jacket 2)) B Without rotor sleeve A Free cable ends,.5 m (4.92 ft) in length 9) Free cable ends, flexible,.5 m (.4 ft) in length (preferred variant) 2 S = continuous duty S = intermittent duty: Sizes 4, 5, : duty cycle time min Sizes 8 to 4: duty cycle time 2 min /92 Siemens NC 27/28
8 Siemens AG 27 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Motor type (continued) current for duty type in accordance with IEC 4- ) Voltage Protection Module ) SINAMICS S2 Motor Module Required rated Booksize format current I rated I rated Order No. S S-4% S to n max A A A High-Speed series, 4-pole FE5-4HC SL2 7 - TE24-5AA FE5-4WN VPM 2 8 SL2 7-7TE2-8AA FE52-4HD SL2 7 - TE-AA FE52-4HG VPM 2 85 SL2 7 - TE28-5AA FE52-4WN VPM 2 SL2 7 - TE2-AA FE52-4WK... 9 VPM 2 45 SL2 7 - TE24-5AA FE5-4HH... 4 VPM 2 85 SL2 7 - TE28-5AA FE5-4WJ VPM 2 SL2 7 - TE2-AA FE5-4WN VPM 2 45 SL2 7 - TE24-5AA FE72-4WN VPM 2 45 SL2 7 - TE24-5AA FE72-4WL VPM 2 SL2 7 - TE2-AA FE72-4WH VPM 2 85 SL2 7 - TE28-5AA FE7-4WN VPM 2 85 SL2 7 - TE28-5AA FE7-4WT VPM 2 45 SL2 7 - TE24-5AA FE74-4WN... 9 VPM 2 2 SL2 7 - TE-AA FE74-4WM VPM 2 2 SL2 7 - TE-AA FE74-4WT VPM 2 SL2 7 - TE2-AA FE82-4WN VPM 2 45 SL2 7 - TE24-5AA FE82-4WR VPM 2 SL2 7 - TE2-AA FE8-4WN VPM 2 85 SL2 7 - TE28-5AA FE84-4WN VPM 2 2 SL2 7 - TE-AA FE84-4WP VPM 2 2 SL2 7 - TE-AA FE84-4WQ VPM 2 85 SL2 7 - TE28-5AA FE84-4WT VPM 2 85 SL2 7 - TE28-5AA FE85-4WN VPM 2 2 SL2 7 - TE-AA FE85-4WT VPM 2 SL2 7 - TE2-AA FE85-4WQ VPM 2 85 SL2 7 - TE28-5AA Cooling: Internal air cooling External air cooling Motor Module: Single Motor Module Double Motor Module 2 ) Data for T = 5 K, special windings on request. 2) Standard scope of supply: Encapsulated winding with 2xKTY ( spare). ) Stator without cooling jacket, with impregnated winding on request. 4) Ordering spare parts: Stator: FE W. 5) Ordering spare parts: Rotor: FE W.. ) Full protection option, application example: Load at motor standstill, external tripping unit required: Order No. RN-GW. 7) Universal protection option: Full protection + NTC PT-5F + NTC K227. 8) Series reactor required, see Configuration Manual. 9) For cable design, see Configuration Manual ) Power section with integrated VPM available soon. Siemens NC 27/28 /9
9 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Siemens AG 27 power for duty type in accordance with IEC 4- ) torque ) speed Speed, max. FE built-in motors P rated M rated n rated n max Order No. J S S-4% S S-4% Moment of inertia of rotor rpm rpm kgm 2 (lb ƒ -in-s 2 ) Weight (rotor and stator), approx. High-Speed series, 4-pole (2) (2) 45 (98) (5) 4 8 FE92-4WP 7 - B (.8) (.2).5 (4.).5 (4.) 24 (44) 5 () 2 FE92-4WV 7 - B (.8) (.2) 27.5 (.9) 27.5 (.9) 4 () 92 (84) 5 8 FE9-4WM 7 - B (.499) 4.5 (95.9) 2 (5) 2 (5) 75 (4) (92) FE9-4WN 7 - B (.499) 9) 4.5 (95.9) 5 (47) 5 (47) 75 (4) (92) 45 8 FE9-4WH 7 - B (.499) 9) 4.5 (95.9) 4 (54) 4 (54) (885) 7 (2) 8 8 FE94-4WL 7 - B (.99) 9) 5.5 () 4 (2) 4 (2) (885) 7 (2) 44 8 FE94-4WK 7 - B (.99) 9) 5.5 () 2 (5) 2 (5) (885) 25 () 25 FE94-4WS 7 - B (.99) 9) 5.5 () 8 (24) 8 (24) 95 (84) 8 (44) 8 FE94-4WU 7 - B (.99) 5.5 () 4 (2) 4 (2) 25 () 7 (55) 5 8 FE95-4WN 7 - B (.28) 9) 59 () 52 (7) 52 (7) 5 (28) 2 (82) FE9-4WN 7 - B (.2779) 9) 7 (48) 8.5 (5.) 45 () 2 (9) 42 (257) FE-4WN 7 - B A (.4) 4 (75) 54 (72) 4 (8) (24) 9 (82) 8 FE4-4WN 7 - B A (.857) 42.5 (9.7) 5.4 (7.) 4 (8) 7 (55) 2 (289) FE5-4WN 7 - B A 7.29 (.29) 52 (5) 72. (97.) 85 (4) 24 (8) 28 (255) 4 FE-4WN 7 - B A 7.47 (.2785).5 () 2 (8) (89) 24 (8) 27 (29) 29 4 FE-4WR 7 - B A 7.47 (.2785).5 () 5.5 (75.7) (8) 2 (77) 27 (29) FE-4WS 7 - B A 7.47 (.2785).5 () 25 (4) (4) 2 (77) 27 (29) 2 FE-4WY 7 - B A 7.47 (.2785).5 () (85) 75 () 2 (77) 275 (244) 4 FE24-4WN 7 - B A 7.52 (.4524) 2. (8) 78.5 (5.2) 9 (2) 25 (22) 45 (54) 4 FE25-4WN 7 - B A 7.7 (.58) 7 (8) 5.5 (87.8) 82 () 25 (22) 45 (54) FE25-4WP 7 - B A 7.7 (.58) 7 (8) 94 (2) 2 (5) (255) 4 (29) 2) 4 FE2-4WN 7 - B A 7.74 (.729) 9 (98) 78.5 (5.2) (4) (255) 4 (29) 2) FE2-4WP 7 - B A 7.74 (.729) 9 (98) (85) 82 () (255) 4 (29) 2 FE2-4WQ 7 - B A 7.74 (.729) 9 (98) Standard protection: 2xKTY ) Full protection: 2xKTY + xptc thermistor drilling 7) Universal protection 8) 5 kg (lb) Delivery of stator + rotor )5)) Stator with cooling jacket )4) B Without rotor sleeve Without rotor sleeve, d i = 8 mm (.5 in) for FE9.-4W... only Free cable ends,.5 m (4.92 ft) in length ) Free cable ends, flexible,.5 m (.4 ft) in length (preferred variant) A R 2 S = continuous duty S = intermittent duty: Sizes 5 and 7: Duty cycle time min Sizes 8 to 2: duty cycle time 2 min /94 Siemens NC 27/28
10 Siemens AG 27 Synchronous motors Main spindle motors for SINAMICS S2 FE standard type built-in motors Motor type (continued) current for duty type in accordance with IEC 4- ) Voltage Protection Module ) SINAMICS S2 Motor Module Required rated Booksize format current I rated I rated Order No. S S-4% S A A A High-Speed series, 4-pole FE92-4WP VPM 2 45 SL2 7 - TE24-5AA FE92-4WV VPM 2 SL2 7 - TE2-AA FE9-4WM VPM 2 85 SL2 7 - TE28-5AA FE9-4WN VPM 2 SL2 7 - TE2-AA FE9-4WH VPM 2 2 SL2 7 - TE-AA FE94-4WL... 9 VPM 2 2 SL2 7 - TE-AA FE94-4WK VPM 2 2 SL2 7 - TE-AA FE94-4WS VPM 2 SL2 7 - TE2-AA FE94-4WU VPM 2 45 SL2 7 - TE24-5AA FE95-4WN VPM 2 2 SL2 7 - TE-AA FE9-4WN VPM 2 2 SL2 7 - TE-AA FE-4WN VPM 2 85 SL2 7 - TE28-5AA FE4-4WN VPM 2 2 SL2 7 - TE-AA FE5-4WN VPM 2 2 SL2 7 - TE-AA FE-4WN VPM 2 2 SL2 7 - TE2-AA FE-4WR VPM 2 2 SL2 7 - TE2-AA FE-4WS VPM 2 2 SL2 7 - TE-AA FE-4WY VPM 2 SL2 7 - TE2-AA FE24-4WN VPM 2 2 SL2 7 - TE2-AA FE25-4WN VPM 2 2 SL2 7 - TE2-AA FE25-4WP VPM 2 2 SL2 7 - TE2-AA FE2-4WN ) VPM 2 2 SL2 7 - TE2-AA FE2-4WP ) VPM 2 2 SL2 7 - TE2-AA FE2-4WQ VPM 2 2 SL2 7 - TE2-AA Cooling: Internal air cooling External air cooling Motor Module: Single Motor Module ) Data for T = 5 K, special windings on request. 2) Observe limit for power section. ) Standard scope of supply: Encapsulated winding with 2xKTY ( spare). 4) Stator without cooling jacket, with impregnated winding on request. 5) Ordering spare parts: Stator: FE W. ) Ordering spare parts: Rotor: FE W.. 7) Full protection option, application example: Load at motor standstill, external tripping unit required: Order No. RN-GW. 8) Universal protection option: Full protection + NTC PT-5F + NTC K227. 9) For moment of inertia for version "R" without rotor jacket d i = 8 mm (.5 in), see Configuration Manual. ) For cable design, see Configuration Manual. ) Power section with integrated VPM available soon. Siemens NC 27/28 /95
11 Synchronous motors Main spindle motors for SINAMICS S2 FE built-in motors Siemens AG 27 Dimension drawing L FE motor Type High-Speed series L mm (in) D mm (in) D A mm (in) d i mm (in) FE BA. (5.2) 2 (4.72) (4.7) 4 (.8) FE BA. 8 (7.9) 2 (4.72) (4.7) 4 (.8) FE BA. 2 (9.) 2 (4.72) (4.7) 4 (.8) FE72-4W...-BA. 85 (7.28) 55 (.) 5 (5.) 58 (2.28) FE7-4W...-BA. 25 (9.25) 55 (.) 5 (5.) 58 (2.28) FE74-4W...-BA. 285 (.2) 55 (.) 5 (5.) 58 (2.28) FE82-4W...-BA. 9 (7.48) 8 (7.9) (.) 8 (2.8) FE8-4W...-BA. 24 (9.45) 8 (7.9) (.) 8 (2.8) FE84-4W...-BA. 29 (.4) 8 (7.9) (.) 8 (2.8) FE85-4W...-BA. 4 (.4) 8 (7.9) (.) 8 (2.8) FE92-4W...-BR. 2 (7.87) 25 (8.7) 8 (7.9) 8 (.5) FE9-4W...-BA. 25 (9.84) 25 (8.7) 8 (7.9) 72 (2.8) FE9-4W...-BR. 25 (9.84) 25 (8.7) 8 (7.9) 8 (.5) FE94-4W...-BA. (.8) 25 (8.7) 8 (7.9) 72 (2.8) FE94-4W...-BR. (.8) 25 (8.7) 8 (7.9) 8 (.5) FE95-4W...-BA. 5 (.8) 25 (8.7) 8 (7.9) 72 (2.8) FE95-4W...-BR. 5 (.8) 25 (8.7) 8 (7.9) 8 (.5) FE9-4W...-BA. 4 (5.7) 25 (8.7) 8 (7.9) 72 (2.8) FE9-4W...-BR. 4 (5.7) 25 (8.7) 8 (7.9) 8 (.5) FE-4W...-BA. 25 (.4) 2 (9.) 2 (7.87) 9 (.78) FE4-4W...-BA. 5 (2.4) 2 (9.) 2 (7.87) 9 (.78) FE5-4W...-BA. 5 (4.4) 2 (9.) 2 (7.87) 9 (.78) FE-4W...-BA. 45 (.) 2 (9.) 2 (7.87) 9 (.78) FE24-4W...-BA. 5 (2.4) 27 (.) 24 (9.45) (4.) FE25-4W...-BA. 5 (4.4) 27 (.) 24 (9.45) (4.) FE2-4W...-BA. 45 (.) 27 (.) 24 (9.45) (4.) D DA di d*/d** G_NC_EN_48 Rotor Air gap Stator Hollow shaft Sleeve Cooling jacket Rotors of the High-Speed series are supplied without rotor sleeve and unbalanced. FE motor L D D A d i -..A. Internal rotor diameter with sleeve Type mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) High-Torque series FE4-W...-BA. 7 (4.2) 95 (.74) 85 (.5) 44 (.7) FE42-W...-BA. 57 (.2) 95 (.74) 85 (.5) 44 (.7) FE5-W...-B.. 7 (.9) 5 (4.5).5 (4.7) 42 (.5) (.) FE52-W...-B.. 22 (8.) 5 (4.5).5 (4.7) 42 (.5) (.) FE54-W...-BA. 2 (2.) 5 (4.5).5 (4.7) 42 (.5) FE-W...-B.. (5.2) (5.2) 8 (4.5) 58 (2.28) 48 (.89) FE4-W...-BA. 28 (.) (5.2) 8 (4.5) 58 (2.28) FE82-W...-B.. 95 (7.8) 9 (7.48) 7 (.9) 9 (.) 7 (2.4) 74 (2.9) 8 (.5) FE84-W...-B (.) 9 (7.48) 7 (.9) 9 (.) 74 (2.9) FE9-W...-B.. 5 (5.9) 25 (8.7) 8 (7.9) 92 (.2) 7 (2.4) 8 (.5) FE92-W...-B.. 2 (7.87) 25 (8.7) 8 (7.9) 92 (.2) 7 (2.4) 8 (.5) FE9-W...-B.. 25 (9.84) 25 (8.7) 8 (7.9) 92 (.2) 7 (2.4) 8 (.5) FE-W...-B.. 2 (.2) 25 (9.84) 22 (8.) 2 (4.72) 8 (.5) 5.2 (4.4) FE4-W...-B.. (2.2) 25 (9.84) 22 (8.) 2 (4.72) 82 (.2) 2 (4.2) FE5-W...-B.. (4.2) 25 (9.84) 22 (8.) 2 (4.72) 2 (4.2) FE-W...-B.. 4 (.) 25 (9.84) 22 (8.) 2 (4.72) 82 (.2) 2 (4.2) FE44-8W...-BA. 4 (.4) (2.2) 28 (.).7 (.5) FE45-8W...-BC. 9 (5.) (2.2) 28 (.) 5. (5.92) FE47-8W...-BC. 49 (9.) (2.2) 28 (.) 5. (5.92) Note: Rotors without rotor sleeve "-..A." are supplied without pre-balancing. Rotors with rotor sleeve "-..B./-..C./-..D./-..E." are supplied pre-balanced. d* -..B. d** -..C. d** -..D. d** -..E. /9 Siemens NC 27/28
12 Siemens AG 27 Overview Integration The VPM is used with motors FE...-_ and 2SP with EMF of Û > 8 V to 2 V (U eff 57 V to 4 V) to limit the DC link voltage at the converter in the event of a fault. If the line voltage fails at maximum motor speed or if the drive converter pulses are canceled as a result of the power failure, the synchronous motor regenerates at high voltage back into the DC link. The VPM detects a DC link voltage that is too high ( > 8 V DC) and short-circuits the three motor supply cables. The power remaining in the motor is converted to heat via the short circuit in the VPM and motor. The VPM can withstand short-circuit braking a number of times. Synchronous motors Main spindle motors for SINAMICS S2 VPM Voltage Protection Module The VPM is only operational in conjunction with SINAMICS S2 and FE/2SP motors. The VPM must be installed between motor and drive system (at a maximum distance from the drive system of.5 m (4.92 ft)). FX8 shielded motor supply cables must be used in combination with the VPM. System requirements for operating FE/2SP motors: SINAMICSS2 SINUMERIK 84D sl SW version. and higher Technical specifications Product name Degree of protection in accordance with EN 529 (IEC 529) Humidity rating based on EN 72-- Ambient temperature Storage Transport Operation Dimensions Voltage Protection Module VPM 2 VPM 2 VPM 2 DYNAMIK IP2 Class K5, condensation and icing excluded. Low air temperature C (2 F) C ( F) C ( F) C (2... F) Height mm (.8 in) mm (.8 in) mm (.8 in) Width 5 mm (5.9 in) 25 mm (9.84 in) 25 mm (9.84 in) Depth 8 mm (7.9 in) 9 mm (7.48 in) 2 mm (.2 in) Weight, approx. kg (.2 lb) kg (24. lb) 2 kg (2.5 lb) Designation Voltage Protection Module VPM 2 (2 A) VPM 2 (2 A) VPM 2 DYNAMIK (2 A) for large conductor crosssections (up to 5 mm 2 ) and for non-siemens synchronous motors Order No. SN-AA-JA SN-AA-KA SN-AA-KC Siemens NC 27/28 /97
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