Automation Days Radionica Motion Control

Transcription

1 Automation Days 2016 Radionica Motion Control

2 SINAMICS V20 FSAA NEW Up to a power rating of 0.75 kw (line voltage, 1AC, 200 V) now even 24 % smaller and more compact 1 AC 200 V, 0.12 to 0.75 kw with integrated C1 EMC filter for use in residential and commercial areas (first environment) Integrated ECO mode and hibernation mode

3 SINAMICS V90 drive system with PROFINET NEW The SINAMICS V90 servo drive system is now available with PROFINET. The servo system optimized from a performance perspective and simple to operate comprises a SINAMICS V90 servo inverter and SIMOTICS S-1FL6 servomotor, which has been expanded to include a new incremental encoder with 21-bit resolution.

4 SINAMICS V90 in TIA Portal NEW In addition to operation in the TIA Portal V14, with the new Advanced Controller SIMATIC 1500 T-CPU, the servo drive system is also suitable for use with the SIMATIC S Advanced Controller and SIMATIC S Basic Controller.

5 SINAMICS G120C new housing size expands the range NEW SINAMICS G120C combines an especially compact design with high power density and offers a well-balanced combination of features to address a wide range of applications. The new AA frame size in the power range from 0.55 to 2.2 kw sets itself apart as a result of the little space required with the same power rating. Requires 32% less space when compared to frame size A Identical functionality in a smaller frame size 100% compatibility to the drilling dimensions of the previous frame sizes STO safety function is integrated as standard Communication via PROFIBUS or PROFINET

6 SINAMICS G120 power module PM240-2 FSD-F NEW Compact design (higher power per frame size), side-byside mounting and push through type for each frame size. Voltage versions - seamless series in 200V, 400V, V Long motor cables without output reactor shielded: FSD/E 200m, FSF 300m unshielded: FSD/E 300m, FSF 450m Line reactor eliminated - rugged design as a result of the DC link reactor (suitable for operation on stiff line supplies) Higher environmental conditions - Operating temp., -10 up to 60 C (with derating)

7 SINAMICS S120 innovated booksize motor modules NEW SINAMICS S120 innovated booksize motor modules Less space required in the control cabinet Higher power density New motor connection concept Usability / installation Improved accessibility of the motor plug connector The fan can be simply replaced without having to remove the motor module Increased level of ruggedness Reliable shield concept for a wide range of different cables Longer service life through an optimized design Solid mounting plate, extremely rugged mounting lugs

8 SIMOTICS S-1FG1 servo geared motors NEW The optimum servo geared motor for every motion control task: With SINAMICS converters, seamlessly integrated in the automation landscape in a standard fashion High dynamic performance and precision with lowbacklash gearboxes Extremely compact design as directly mounted Finely scaled ratios possible optimum dimensioning Shaft heights 36 to 100 available

9 SIMOGEAR complete basic series NEW With the addition of gearbox sizes 169 and 189, singlestage helical geared motors as well as multi-staged double geared motors the SIMOGEAR gearbox series is now complete. The SIMOGEAR gearbox series includes helical, parallel shaft, bevel as well as worm geared motors for torques up to Nm and motor power ratings up to 200 kw. The new single-stage helical gearboxes have been developed for high speeds while the double gearboxes have been developed for slow speeds.

10 Synchronous-reluctance drive systems NEW SIMOTICS reluctance motors and SINAMICS converters innovative standard drive systems with the highest energy efficiency at all operating points. Very high motor efficiency in the full load and partial load ranges for minimized lifecycle costs Simple & easy commissioning by entering the motor code into the converter Guaranteed motor power when fed from a converter 36 month warranty for synchronousreluctance motors Synchronous-reluctance technology without permanent magnets for drive applications without encoder High operational reliability and system availability through high overload capability

11 Why Motion Control within the PLC? Mechanical Solution Main drive Coupling Gearbox Gearbox Output cam Camming Motion Integrated & drive systems are replacing mechanical components Modular machine concepts Higher flexibility Less wear ON / OFF Better dynamic Motion Controller Easy maintenance

12 S7-300 S FMs S T-CPU / SIMOTION Future: S7-1500T Motion Control Overview with SIMATIC S Path Cartesian picker Delta picker Scara robots Coordination (Gearing, Camming) Relative Gearing Synchronized axes Rotary knife Flying saw Positioning Hoists, lifts Building technologies Feeders, palletizers Speed Pumps, fans, mixers Conveyors Auxiliary drives

13 S Motion Control with SIMATIC S Motion Control in 3 Steps SIMATIC S User program 3 Programming the commands Relative Gearing Technology Object 2 Define application characteristics Positioning Firmware Speed SINAMICS G/S Drive parameter 1 Commissioning the drive

14 Gearing with S Scope of applications Scope 1 No absolute position relation Scope 2 Gear in during standstill Scope 3 Flying coupling of axis with non time-critical gear in Application example: Longitudinal cutter Conveyors Application examples: Hoists, lifts Handling based on several axis Portals Application example: Superimposed operations Simple flying saw applications without external encoder

15 Gearing with S Scope of applications Scope 1 No absolute position relation Scope 2 Gear in during standstill Scope 3 Flying coupling of axis with non time-critical gear in Application example: Longitudinal cutter Conveyors Application example: Hoists, lifts Handling based on several axis Portals Application example: Superimposed operations Simple flying saw applications without external encoder

16 Motion Control with SIMATIC S Identical Motion Control functionality in each PLC Scalability in amount of axis 6 Axis 30 Axis 96 Axis 128 Axis 1510 SP 1512 SP ET 200SP Open Controller

17 Technology Object Interfaces for the control of drives S S U/I U/I Puls Train Output PTO Analog Signal Puls Train Output PTO Analog Signal Usable drive types SINAMICS Standard frequency converter, servo converter SINAMICS G/S Analog Signal U/I Standard frequency converter, servo converter Every SINAMICS Puls Train Output Step drives, servo converter SINAMICS V60, V90, S110

18 Motion Control with SIMATIC S Integration of SINAMICS in TIA Portal SINAMICS G110M, G120x via Startdrive Fast & Easy network and HW configuration Commisioning wizards System diagnosis for drives Library concept for drives Identical Look & Feel for SIMATIC & SINAMICS HMI direct access SINAMICS S120 via Starter and GSD-File S Motion Control with SINAMICS S120 usable PROFINET IRT communication & DSC *) System diagnosis for drives Automatic generation of GSD-Files in Starter 1. Configure drive 2. Generate GSD-File *) Dynamic Servo Control 3. Import GSD-File in TIA Portal

19 Unique Selling Point (USP): S Motion Control & Safety Principle within S MC- Programm Technology Object MC OBs Safety Programm Safety OB What happens, if the safety program controls the drive with an operation that conflicts with the TO? TO always reacts in the right way! Standard Telegramm Safety Telegramm Motion Control and Safety in parallel across the complete system from the PLC down to the drive

20 Motion Control Functionality Outlook: Motion Integrated within the S7-1500/1500T Portfolio S S S S S S ) Interpolation Handling 2) Distributed Motion Technology PLC 1) 1) 1) 1) 1) 1) abs. rel. 1) 1) 1) Camming Gearing (absolute) Gearing (relative) Output cams Measuring input Positioning Speed S7-15xxT, S7-15xxTF Standard PLC S7-15xx, S7-15xxF Legend: 1) Planned for V14 2) Planned for higher V14 Price / Performance / Number of axis

21 Thank you for your attention! Marko Bunić Tel: 01/ Mob: 091/