SOLUTIONS FOR THE TEXTILE INDUSTRY DRIVES AND CONTROLLERS FOR TEXTILE MACHINERY

Transcription

1 SOLUTIONS FOR THE TEXTILE INDUSTRY DRIVES AND CONTROLLERS FOR TEXTILE MACHINERY

2 Solutions for the Textile Industry Contents Page 2 About YASKAWA Page 3 YASKAWA Solutions for optimised textile production For Lift almost Drive 100 for years Modernisation YASKAWA has and New Construction and manufactures Inverter and Servo been supplying mechatronic solutions Drives, Motion Controllers and industrial and is one of the leading companies robots for a wide range of applications for drive and automation products and and has a high reputation for outstanding systems worldwide. YASKAWA develops quality and durability. Page 4 Product Features Page 5 AC Inverter Drive T1000A AC Inverter Drive T1000V Page 6 AC Servo Drive Sigma-5 MP2000 Machine Controllers Page 7 Engineering Tool DriveWizard Plus Drive Options Reliability & Competence All over the world YASKAWA drive solutions power textile machinery and keep it running 24 hours per day, 365 days per year. Textile machinery disruptions quickly result in enormous production outage losses. Because of this down-times need to be eliminated by means of careful engineering and a selection of reliable drive components and systems. YASKAWA is the partner who can provide competent engineering teams and For high Open-loop quality products Lift Applications specific to the textile industry. YASKAWA offers dedicated Drive Systems for the Textile Industry. A complete power range from 0.1 kw to 185 kw is available with standard and specific functionality to cover the application requirements of the textile machine industry. The T1000 Inverter Series and the Sigma-5 Servo Series from YASKAWA have been developed with a focus on reliable operation, easy handling and overall cost saving aspects. Controllers complete our portfolio. Expertise & Experience YASKAWA provides great experience in the textile industry derived from long term partnerships. Application-specific solutions ensure high efficiency and profitability for its customers. From bale opening to the weaving machine, from extruders to winders Yaskawa knows the specific application requirements. 2 YASKAWA SOLUTIONS FOR THE TEXTILE INDUSTRY

3 Processes Requirements YASKAWA Solutions Fiber Preparation Resistance to Fibers and Dust Combing Draw Frame Winding Carding Spinning Energy Saving Functions Deceleration of high inertia Loads Control Accuracy Cold Plate Drives to adapt to Heat Sinks suitable for Textiles Speed Synchronisation as Standard Weaving Knitting Texturing Sliver Production Refining Printing Smooting Washing, Dying, Bleaching Synchronisation Speed Accuracy High Torque at Zero Speed Chemical Agressive Environments Resistance to Power Supply Outage Power Loss Ride Through Function Textile specific Drive Design 24h non-stop Operation Extruding Weft Knitting Multi Axis Synchronisation PCB Coating Finishing High Torque 3

4 Product Features Coated PCBs Momentary Power Loss Ride-through Function T1000 series inverter drives are Keeps the motor running equipped with specially coated without allowing it to PCBs which enhances their coast. Should a power protection and improves the outage occur, T1000 service life of the drive in moist, prevents production loss Power supply voltage Motor speed Output frequency 1750 r/min 1750 r/min 1750 r/min aggressive and dusty working by controlled deceleration environments. down to stop or restart, Uses regenerative energy to keep the application running Output current including for synchronised Note: Separate sensors to detect power loss are required. drives. Synchronised Operation of multiple Motors Advanced motor control Cold Plate content Advanced Drive Technology content Advanced Cold plate feature enables Master Speed content (Analogue motor / Pulsecontrol / Fieldbus) motor controlcontent Advanced motor control Advanced... Capable of driving different types of motor. runs not only induction motors, but alsotechnology Advanced Drive synchronous motors lice IPM*1 and SPM*2 motors with high performance open and closed loop vector control. the drive applications with externally cooling systems such Advanced Drive Technology Advanced Drive Technology... Use parameters to switch between motor types T1000 Capable of driving different types of motor. Capable of driving different types of motor. T1000 T1000 Capable of driving different types of motor. Minimize equipment needed for your business by induction using runs not only motors, but also runs not only induction motors,slave but also 1 runs not only induction motors,slave but also n Master the same drive to run induction and synchronous synchronous motors motors. lice IPM*1 and SPM*2synchronous motors with motors lice IPM*1 and SPM*2 motors with synchronous motors lice IPM*1 and SPM*2 motors with high performance open and closed loop vector high performance control. open and closed loop vector control. high performance open and closed loop vector control. as water or convection cooling (Motors with permanent mangets mounted on the surface of the rotor) in standard or custom systems. Use parameters to switch Master Speed Use parameters to switch Gear Ratio between 1 motor types between motor types Gear Ratio n Minimize equipment needed for your business Minimize by using equipment needed for your business by using Minimize equipment needed for your business by using the same drive to run induction and synchronous the samemotors. drive to run induction and synchronous motors. the same drive to run induction and synchronous motors. Induction motor (Motors with permanent mangets mounted on the surface of the rotor) (Motors with permanent mangets mounted on the surface of the rotor) (IPM) Super Energy-Saving Motor Positioning capability without External Devices Induction motor (Motors with permanent mangets mounted on the surface of the rotor) M0 Induction motor M1 Induction motor (IPM) Super Energy-Saving Motor (IPM) Super Energy-Saving Motor Mn Electronic line shaft with high speed ratio accuracy Use an IPM motor to perform position control without motor feedbacc. Electrical saliency in IPM motors maces it possible to detect speed, direction and rotor Positioning capability without External Positioning Devices capability without External Devices Positioning capability without External Devices position without the use of external feedbacc c devices. Flexible gear ratio during operation Positioning functionality without a PLC. Visual programming in DriveWorcsEZ Use an IPM motor to perform control Use anwithout IPM motor motor tofeedbacc. perform position control without motor Use an IPMfeedbacc. motor to perform position control without motor feed eliminates the need for external controllers by giving the userposition the power to create saliency in IPM motors maces it Electrical possible to saliency detectinspeed, IPM motors direction maces and rotor it possible to detect saliency speed, direction and rotor Electrical in IPM motors maces it possible to detect speed customized functions such aselectrical position control. position without the use of external feedbacc position c devices. without the use of external feedbaccc devices. position without the use of external feedbacc c devices. Long-term cost reduction by elimination of gear boxes Mixed Multiple-Axis Systems 1:n synchronisation via analogue/pulse I/O or fieldbus PLC Positioning functionality without a PLC. Visual Positioning programming functionality in DriveWorcsEZ without a PLC. Visual programming in DriveWorcsEZ Positioning functionality without a PLC. Visual programming in Driv eliminates the need for external controllerseliminates by giving the need user the for external power tocontrollers create by givingeliminates the user the to external create controllers by giving the user the p the power need for customized functions such as position control. customized functions such as position control. customized functions such as position control. connection MP2000 Machine Controllers Series PLC PLC Designed for 10 Years of Operation Pulse Input No PG feedback needed 4 YASKAWA No PG feedback needed Fieldbus Communication content Advanced motor control 4 Advanced Drive Technology Servo Drive 1 Sigma-05 PLC Capable of driving different types of motor. Servo Inverter 1 runs not only induction motors, but also T1000A synchronous SPM* motors with Drive 2 motors lice IPM* and high performance open and closed loop vector control. Sigma-05 1 The cooling fan, capacitors, relays, and IGBTs have been No PG feedback needed No PG feedback needed carefully selected and designed for a service life 4 YASKAWA up to ten years. YASKAWA 4 YASKAWA This assumes that the drive runs continuously for 24 hours a day at 80% load with an ambient temperature of 40 C 2 Minimize equipment needed for your business by using the same drive to run induction and synchronous motors. Designed for 10 years of maintenance-free operation. PG Use parameters to switch between motor types (without derating). (Motors with permanent mangets mounted on the surface of the rotor) ed for Design Induction motor (IPM) Super Energy-Saving Motor Twister Machine System configuration Positioning capability without External Devices Use an IPM motor to perform position control without motor feedbacc. Electrical saliency in IPM motors maces it possible to detect speed, direction and rotor position without the use of external feedbaccc devices. 4 YASKAWA SOLUTIONS FOR THE TEXTILE INDUSTRY Positioning functionality without a PLC. Visual programming in DriveWorcsEZ eliminates the need for external controllers by giving the user the power to create customized functions such as position control. eae rs 1a0inteny ance-fre of m n operatio

5 YASKAWA Inverter for the Textile Industry High Performance Inverter Drive for Textile Applications T1000A The T1000A is a high performance vector control AC Drive specially developed for textile applications. Special hardware and software features make this inverter drive especifically suitable for the needs of the textile industry. Features Heat sink and cold plate versions for water cooler mounting available (finless = fanless) PCB coating suitable for textile production for highest reliability in typical textile applications Power loss ride-through function safe operation status at all times, including for synchronised drives with shared DC link Pulse Train Output and Pulse Train speed reference - easy and effective synchonised line speed Traverse function - for optimised yarn winding High precision open- and closed loop control of induction and permanent magnet motors Optional cards available for all major serial networks: PROFIBUS-DP, DeviceNet, CC-Link, CANopen, MECHATROLINK, etc. Ratings 3 ~ 200 V V +10%/-15%, 0.55 kw 110 kw 3 ~ 380 V V +10%/-15%, 0.55 kw 185 kw Compact Inverter Drive for Textile Applications T1000V The T1000V is a compact size inverter for textile application. It includes many useful features and functions which correspond to the needs of textile machinery. Features Heat sink and cold plate versions for water cooler mounting available PCB coating suitable for textile production for highest reliability in typical textile applications Power loss ride-through function safe operation status at all times, including for synchronized drives with shared DC link Traverse function for optimized yarn winding Sensorless control of induction and PM motors Ratings 1 ~ 200 V V +10%/-15%, 0.1 kw 3.0 kw 3 ~ 200 V V +10%/-15%, 0.1 kw 18.5 kw 3 ~ 380 V V +10%/- 15%, 0.2 kw 18.5 kw 5

6 YASKAWA Servo-Drives and Controllers Sigma-5 AC Servo Drive Series With the highest stability and best response (1.6 khz) in its class, YASKAWA s new AC servo drives enable high-frequency and high-precision positioning. Combines servo amplifiers with high-speed servomotors of 6000 rpm or with linear motors for maximum machine performance. Features New advanced auto-tuning for maximum machine performance New one-parameter tuning for fine adjustments Quickened response for reduced settling time for positioning High-resolution encoder for high-precision positioning and microfabrication (Resolution: 1,048,576 pulses/revolution) Enhanced vibration suppression Network Options: Mechatrolink, CANopen, EtherCAT, Powerlink, PROFINET Motion Control Options: Indexer, MP2600iec Ratings 200 V class, 50 W 1.5 kw 400 V class, 0.5 kw 15 kw MP2000 Series Flexible Machine Controllers The MP2000 Series Machine Controllers are based on three essentials, from which ideal motion control can be achieved on a wide variety of machines: Maximized speed with accurate motion control, wide application range with perfect control and increased efficiency with easier programming and maintenance. Features Up to 256 controlled axes Standard MP2000 Series and high performance MP2000iec Series with IEC61131 programming standards and PLCopen function blocks. Board-type, drive-based and All-in-one Machine Controller Position control, synchronized phase control, speed control, torque control, Electronic CAM/Shaft MECHATROLINK, EtherNet/IP, serial communications (RS-232C, RS-422/485), DeviceNet, PROFIBUS and ModbusTCP/OPC 6 YASKAWA SOLUTIONS FOR THE TEXTILE INDUSTRY

7 Engineering Tool DriveWizard Lift Drive Plusfor Modernisation and New Construction Manage the unique settings for all your drives right on your PC. An indispensable tool for drive setup and maintenance Edit parameters, access all monitors, create customized operation sequences, and observe drive performance with the oscilloscope function. Convenient PC-based drive-setup, monitoring and diagnostic functions Built-in scope function Automatic parameter conversion from older series drives Online and offline parameter editing Drive Options Inverter Drives Braking/Filters For Open-loop Lift Applications AC Chokes, reducing harmonics EMC-Filters Output noise filters Braking choppers and resistors I/O, Communication Options Analogue and digital Input/Output Option Cards Speed feedback options for incremental encoders Field bus options: DeviceNet, CC-Link, CANopen, MECHATROLINK, PROFIBUS-DP coming soon: EtherCAT, POWERLINK, Ethernet IP Human Machine Interface 8 Language LCD clear text display Parameter copy unit Sigma-5 Servo Amplifiers Field bus options: EtherCAT, CANopen, POWERLINK Indexer option module MP2600iec motion controller with IEC programming 7

8 YASKAWA Europe GmbH Drives & Motion Division Hauptstr Eschborn Germany Specifications are subject to change without notice for ongoing product modifications and improvements. YASKAWA Europe GmbH. All rights reserved. Literature No. YEU_APP_Textile_EN_v2_0911 Printed in Germany September 2011