Customer Training PT 001 AFTERMARKET

Transcription

1 Customer Training Prismic PMS POWER MANAGEMENT SYSTEMS PT 001 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation, their roles in supporting the grid and the importance of balanced loads across machines. Learn how to operate the BRUSH PRISMIC PMS in the safety of our demonstration facility. Perform troubleshooting on the PMS and associated BRUSH equipment, and safely install spares. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH PRISMIC PMS, specifically in the areas of operation and maintenance. It would also suit anyone interested in power management systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

2 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation Prismic Power Management System Introduction Load shedding Applications (HMI systems) Features Set management Modes of operation Spinning reserve Starting and stopping of sets Solid bus system Duty selection and hours run Detached system Alarms fail to synchronize, Fault finding incorrect duty Minimum sets to run Rack and external Critical sets input faults Large motor starting External faults Split bus operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control PRISMIC generated alarms Fault scenarios System maintenance General maintenance Routine checks Calibration of generators/ grid feeders Calibration of load feeders Load inhibits Spinning reserve alarms Set management maintenance Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern Load shedding maintenance Printers and HMI systems Records Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0008/1/DEC09

3 Customer Training PRISMIC A30/A30-M Excitation Controller PT 002 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation and their roles in supporting the grid. Learn how to operate the BRUSH A30 AVR in the safety of our demonstration facility. Perform troubleshooting on the A30 AVR and associated BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Set-up the A30 control cards to site settings and safely install spares. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH A30 AVR, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator excitation systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

4 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and overspeed pit Faraday s Law of electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator Generator operation control using BRUSH training generators Automatic voltage control Parallel operation Governor droop Generator output System operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern A30 Excitation Controller A30 Principles Features: A30 operation Close Introduction Applications Hardware: Rack Independent main and standby controllers Power semiconductor circuits Control cards Connections I/O Transfer between main and standby control modes Voltage limiters and monitors Flux limiters and monitors Excitation current limiters and monitors Soft start facility Operating modes Communications HMI set-up Diode failure alarm Event recorder Hands on operation controlling a generator QC48 records system Using the HMI Overview of commissioning procedure Fault finding Front panel LEDS HMI event logging Fuses BRUSH support contacts Spares Maintenance Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0009/1/DEC09

5 Customer Training DAX TURBOGENERATOR PT 003 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Identify all the major components of a BRUSH DAX generator and their function. Understand the generator capability diagram and the role of a BRUSH excitation system in keeping operation within safe limits. Perform troubleshooting on the DAX generator and associated BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Recommend maintenance schedules and inspections for BRUSH machines. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH DAX generator range, specifically in the areas of operation and maintenance. It would also suit anyone interested in large turbogenerators. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

6 Course Content Power Systems Introduction Introductions Site tour Company history Principles of AC generation Faraday s Law of electromagnetic induction Three-phase generator Generator excitation control systems Hands on generator control using BRUSH training generators DAX Generator Stator and rotor manufacture Rotor testing and overspeed pit Excitation system testing Final generator testing Power generation systems Prime mover/generator Generator operation Automatic voltage control Parallel operation Governor droop Generator output System operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern Overview Stator Rotor Ventilation system Bearings Slip-rings Heat exchanger Internal air circuit External air circuit Cooling water supply Bearings Fixed profile Fixed profile with thrust pad Tilting pad Insulation Overview of bearing operation and maintenance Jacking oil systems Requirement for radial jacking oil Jacking oil panel Pipework systems Generator enclosure/ canopy Enclosures Canopy Maintenance philosophies Maintenance Machine deterioration Maintenance philosophies Sensory perception Line and neutral cubicles Line side cubicles Neutral side cubicles Combined line and neutral cubicles Generator cleaning Cleaning a seriously contaminated machine Cleaning by hand Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0010/1/DEC09

7 Customer Training PRISMIC A50 Excitation Controller PT 004 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation, their roles in supporting the grid. Learn how to operate the BRUSH A50 AVR in the safety of our demonstration facility. Perform troubleshooting on the A50 AVR and associated BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Use the A50 HMI to change site settings and safely configure spares. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH A50 AVR, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator excitation systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

8 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern A50 Excitation Controller A50 Principles Features: A50 operation Close Introduction Applications Hardware: Panel arrangements Independent main and standby controllers Power semiconductor circuits Connections I/O Transfer between main and standby control modes Voltage limiters and monitors Flux limiters Excitation current limiters Stator current limiter Soft start facility Operating modes Communications HMI set-up QC48 records system Using the HMI Fault finding Panel lamps HMI event logging Fuses BRUSH support contacts Spares Maintenance Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. Diode failure alarm Event recorder For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0011/1/DEC09

9 Customer Training PRISMIC MAVR Excitation Controller PT 005 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation and their roles in supporting the grid. Learn how to operate the BRUSH MAVR in the safety of our demonstration facility. Perform troubleshooting on the MAVR and any auxiliary BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Configure the MAVR control cards and safely install spares. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH MAVR, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator excitation systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

10 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern MAVR Excitation Controller MAVR Principles Introduction Applications Hardware: Rack Independent auto and manual controllers Power semiconductor circuits Control cards Connections I/O Features: Manual regulator Soft start Automatic control Transfer between manual and auto control The null balance meter Field current limit Field suppression Stability controls Over-flux limiting Diode failure indication Over and under excitation limiters and monitors Power factor control VAr shedding A complete guide through the customer s handbook including schemes MAVR operation Hands on operation controlling a generator Overview of commissioning procedure Fault finding Front panel LEDS Determining possible faults down to card replacement level Fuses BRUSH support contacts Spares Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0012/1/DEC09

11 Customer Training PRISMIC A10 Excitation Controller PT 006 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation and their roles in supporting the grid. Learn how to operate the BRUSH A10 AVR in the safety of our demonstration facility. Perform troubleshooting on the A10 AVR and associated BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Configure the A10 main and standby controllers and safely install spares. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH A10 AVR, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator excitation systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

12 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern A10 Excitation Controller A10 Principles Features: A10 operation Spares Introduction Applications Hardware: Single and twin plate variants Independent A and B controllers Power semiconductor circuits Control cards Connections I/O Transfer between A and B control modes Voltage limiters and monitors Flux limiters and monitors Excitation current limiters and monitors Soft start facility Operating modes Communications HMI set-up Diode failure alarm Event recorder Hands on operation controlling a generator QC48 records system Using the HMI Overview of commissioning procedure Fault finding Front panel LEDS HMI event logging Fuses BRUSH support contacts Maintenance Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0013/1/DEC09

13 Customer Training PRISMIC TDAVR Excitation Controller PT 007 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation and their roles in supporting the grid. Learn how to operate the BRUSH TDAVR in the safety of our demonstration facility. Perform troubleshooting on the TDAVR and associated BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Configure the TDAVR controller and safely install spares. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH TDAVR, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator excitation systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

14 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation TDAVR Excitation Controller TDAVR Principles Features: Introduction Hand control Applications Transfer Hardware: Frequency drop-off Description Stability Power transformer Droop Compounding CT s Phasing Choke External control Controls Astatic loop control External bias input A complete guide through the customer s handbook including schemes Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control TDAVR operation Hands on operation controlling a generator Overview of commissioning procedure Fault finding Safety Common faults BRUSH support contacts Spares Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0014/1/DEC09

15 Customer Training Introduction to Generator Protection PT 008 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand a typical BRUSH protection scheme for a DAX generator. Learn how to interrogate a modern digital protection relay in the safety of our demonstration facility. Appreciate the importance of correct settings, discrimination, and secondary and dynamic testing. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with generator protection, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator control systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

16 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern Generator Protection Introduction to generator Electromechanical and digital relays ANSI numbering scheme Relay settings Discrimination with AVR settings and other system protection Secondary injection testing Case study BRUSH protection scheme for DAX generator Includes: Stator differential and earth fault Rotor ground fault Overcurrent Overflux Loss of field and reverse power Typical settings and scheme for BDAX7-290 Practical demonstrations Secondary injection testing of Beckwith IGPS/midos relays Communicating with IGPS relay and setpoints Maintenance The importance of regular testing BRUSH support contacts Spares Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. Overview of BRUSH protection panel For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0015/1/DEC09

17 Customer Training Prismic B POWER MANAGEMENT SYSTEM PT 009 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation, their roles in supporting the grid and the importance of balanced loads across machines. Learn how to operate the BRUSH PRISMIC B in the safety of our demonstration facility. Perform troubleshooting on the PMS and associated BRUSH equipment and safely install spares. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH PMS, specifically in the areas of operation and maintenance. It would also suit anyone interested in power management systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Control, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

18 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation Prismic Power Management System Introduction Load shedding Applications Features Modes of operation Set management Spinning reserve Starting and stopping Solid bus system of sets Detached system Duty selection and hours run Alarms fail to synchronize, Fault finding incorrect duty Minimum sets to run Rack and external Critical sets input faults Large motor starting External faults Split bus operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control PRISMIC generated alarms Fault scenarios System maintenance General maintenance Routine checks Calibration of generators/ grid feeders Calibration of load feeders Load inhibits Spinning reserve alarms Set management maintenance Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern Load shedding maintenance Printers and HMI systems Records Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0017/1/DEC09

19 Customer Training PRISMIC A32 Excitation Controller PT 010 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation and their roles in supporting the grid. Learn how to operate the BRUSH A32 AVR in the safety of our demonstration facility. Perform troubleshooting on the A32 AVR and associated BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Set-up the A32 to site settings. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH A32 AVR, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator excitation systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Controls, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

20 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern A32 Excitation Controller A32 Principles Introduction Applications Hardware: Rack Independent main and standby controllers Connections I/O Features: Transfer between main and standby control modes Voltage limiters and monitors Flux limiters and monitors Excitation current limiters and monitors Soft start facility Operating modes Communications HMI set-up Diode failure alarm Panel mounted display Step response A32 operation Hands on operation controlling a generator QC48 records system Using the HMI Overview of commissioning procedure Fault finding BRUSH support contacts Spares Maintenance Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0018/1/DEC09

21 Customer Training PRISMIC A12 Excitation Controller PT 011 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation and their roles in supporting the grid. Learn how to operate a BRUSH A12 AVR in the safety of our demonstration facility. Perform troubleshooting on the A12 AVR and associated BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Set-up the A12 to site settings and safely install spares. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the BRUSH A12 AVR, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator excitation systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Controls, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

22 Course Content Power Systems Introduction Introductions Site tour Company history Principles of AC generation Faraday s Law of electromagnetic induction Three-phase generator Generator excitation control systems Hands on generator control using BRUSH training generators A12 Excitation Controller Stator and rotor manufacture Rotor testing and overspeed pit Excitation system testing Final generator testing Power generation systems Prime mover/generator Generator operation Automatic voltage control Parallel operation Governor droop Generator output System operation Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern A12 Principles Introduction Applications Hardware: Description of plate mounted equipment Independent main and standby controllers Power semiconductor circuits Overview of A12 controllers Connections Serial channels Features: Transfer between main and standby control modes Voltage limiters and monitors Flux limiters and monitors Excitation current limiters and monitors Soft start facility Step response Operating modes Communications HMI set-up Diode failure alarm Optional operator console Data logging/event recording Analogue outputs A12 operation Hands on operation controlling a generator QC48 records system Using the HMI Overview of commissioning procedure Fault finding Alarm status Exchanging hardware HMI Fuses BRUSH support contacts Spares Maintenance Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0019/1/DEC09

23 Customer Training PRISMIC R10 ROTOR EARTH FAULT MONITOR PT 012 Course Objectives Develop your knowledge of BRUSH products in the most effective way by attending this specialist course. By the end of the course, attendees will be able to: Understand the concepts of real and reactive power generation and their roles in supporting the grid. Learn how to set-up and operate the R10 rotor earth fault detector in the safety of our demonstration facility. Perform troubleshooting on the R10 and associated BRUSH equipment. Interpret BRUSH layout and schematic drawings for equipment installed on-site. Attendees will all receive copies of relevant BRUSH drawings and manuals. Understand the full BRUSH product range and how our services can add value to your equipment. Who should attend? This course is for managers, engineers, operators, maintenance and other personnel requiring specialist knowledge and/or familiarization with the R10 earth fault monitor, specifically in the areas of operation and maintenance. It would also suit anyone interested in generator excitation systems. Instructors Chris Lewis is the Training Manager (Worldwide). He has over 30 years experience in technical support, design and on-site troubleshooting of BRUSH Generators and Control Products. Our Controls, Design and Commissioning Engineers will also be available to answer any in-depth or specialist questions you may have during the course. Why not combine two or more courses in one programme? All our courses include a standard first day introduction to Power Systems, with the second day tailored to a specific course. However, you can always add any subsequent course by extending your programme by one extra day for each course module.

24 Course Content Power Systems Introduction Introductions Site tour Company history Stator and rotor Principles of AC manufacture generation Rotor testing and Faraday s Law of overspeed pit electromagnetic induction Excitation system testing Three-phase generator Final generator testing Generator excitation Power generation systems control systems Prime mover/generator Hands on generator control using BRUSH Generator operation training generators Automatic voltage control Parallel operation Governor droop Generator output System operation R10 Rotor Earth Fault Monitor System R10 Principles Applications Introduction Hardware: Why detecting a rotor earth Rotating transmitter fault is so important Receiver aerial Receiver board Features: Signal detection Excitation level inhibit/ override PMG level inhibit/override Generator synchronizing DC and AC generators Synchronizing AC generators Lamp synchronizing and synchroscope Synchronizing at the switchboard/control panel Automatic and check synchronizing Closure onto dead busbars Hands on experience synchronizing multiple generators and grid/ islanded control R10 commissioning Overview of commissioning procedure QC48 record system Fault finding Common problems Unit replacement and machine torque settings Static bench testing of units Spares Maintenance Capability diagrams Stator current Power output Rotor current Stability of the rotor Temperature limitation Use of the capability diagram Generator protection systems overview Traditional and modern Close Certificate presentation Course appraisal Question/answer session We are flexible with course content and times to suit customer requirements. For more information please visit or us at serviceuk@brush.eu Northwest Freeway, Suite 150, Houston, Texas 77040, USA T F E serviceus@brush.eu P.O. Box , Abu Dhabi, United Arab Emirates T F E serviceme@brush.eu Lot 7 Jalan Majustret U1/26, Hicom Glenmarie Ind. Park, Shah Alam, Selangor DE, Malaysia T F E servicemy@brush.eu Nottingham Road, Loughborough, Leicestershire, LE11 1EX, United Kingdom T + 44 (0) F + 44 (0) E serviceuk@brush.eu P.O. Box 3007, 2980 DA, Ridderkerk, The Netherlands T + 31 (0) F + 31 (0) E servicenl@brush.eu Tr. Edvarda Beneše 39/564, Plzen, Czech Republic T F E servicecz@brush.eu AM0020/1/DEC09