ABB University Switzerland Course Program 2014 Part 5 Power Electronics and Medium Voltage Drives Machines

Transcription

1 ABB University Switzerland Course Program 2014 Part 5 Power lectronics and Medium Voltage Drives Machines

2 ABB University Switzerland Basel Baden Baden- Dättwil Zürich-Oerlikon ABB Switzerland Ltd LC Machines Department ATMR CH-5242 Birr Phone Fax Bern Genf Lugano ABB Switzerland Ltd LC Power lectronics and Medium Voltage Drives Department ATPS CH-5300 Turgi Phone (for Power lectronics) Phone (for MV Drives) Fax Koblenz Steigstrasse Austrasse Steigstrasse P Stichstrasse Landstrasse Schinznach / Scherz P Zentralstrasse P Basel/Brugg A3 Ausfahrt 19 Brugg 1 Bahnhof SBB 2 1 Train Station Bahnhofstrasse Lenzburgerstrasse Schöneggstrasse Brugg Vogelsangstrasse A1 Ausfahrt 19 Brugg Landstrasse Bahnhof SBB Train Station Wildenstichstrasse Baden Othmarsingen/ Lenzburg A1 Ausfahrt 52 Mägenwil Brugg A1 Ausfahrt 19 Brugg Turgi 1 Portier 2 LC Power lectronics and Medium Voltage Drives Birr 1 LC Machines 2 ABB University Switzerland Course Program 2014

3 Power lectronics and Medium Voltage Drives Power lectronics and Medium Voltage Drives ABB University Switzerland Course Schedule 2014 No. days remarks Power lectronics and Medium Voltage Drives Basic Courses xcitation Systems and Synchronous Machines Fundamentals J990 2 Thu-Fri MV Drives Introduction 1 (e-learning) G790e n.a. MV Drives Introduction 2 (e-learning) G791e n.a. Week Mo Tu We Th Fr January February March April May June July August September October November December Product Courses High Power Rectifier Systems J201 1 on request High Power Rectifier Basic Knowledge (e-learning) J201e 0.5 High Power Rectifier Advanced Knowledge (e-learning) J202e 0.5 High Power Rectifier Systems Service and Commissioning J210 5 Mon-Fri High Power Rectifier Systems Operation and Maintenance J220 4 on request FOCS Level 1 J251 2 Mon-Tue FOCS Level 2 J252 2 Wed-Thu UNITROL P Operation and Maintenance J320 5 on request UNITROL P Service and Commissioning J340 5 on request UNITROL P Hands-on and Update Training J390 3 on request UNITROL F Operation and Maintenance J520 5 on request UNITROL F Service and Commissioning J540 5 on request UNITROL F Hands-on and Update Training J590 3 on request UNITROL 1000 Service and Commissioning J130 3 on request UNITROL 1010/1020 Service and Commissioning J131 4 Tue-Fri UNITROL 5000 Operation and Maintenance J620 5 on request UNITROL 5000 Service and Commissioning J640 5 on request UNITROL 5000 Hands-on and Update Training J649 3 on request UNITROL 6800 Service and Commissioning J680 5 on request UNITROL 6080 Service and Commissioning J681 5 Mon-Wed UNITROL 6800 Operation and Maintenance J683 5 on request UNITROL 6080 Operation and Maintenance J684 5 on request UNITROL 6080 Hands-on and Update Training J688 3 Mon-Wed UNITROL 6800 Upgrade Training UN6080 to UN6800 J692 2 Thu-Fri UNITROL 6000 Control Builder Programming for UNITROL 6000 J693 5 Mon-Fri PCS 6000 BASIC - Operation and Maintenance J710 5 on request PCS 6000 XPRT - Service and Commissioning J715 5 on request PSR2-FUPLA2 Programming J950 5 Mon-Fri SYNCHROTACT 5 Operation and Commissioning J900 2 Thu-Fri ACS 1000 Operation and Maintenance G700 3 Mon-Wed ACS 1000 Service and Commissioning G711 3 Mon-Wed ACS 1000 Hands-on Training G719 1 Thu ACS 1000 & ACS 6000 Service and Commissioning combined course G720 5 Mon - Fri ACS 1000 & ACS 5000 Service and Commissioning combined course G721 5 Mon - Fri ACS 5000 & ACS 6000 Service and Commissioning combined course G722 5 Mon - Fri ACS 1000 & ACS 2000 Service and Commissioning combined course G723 5 Mon - Fri ACS 5000 Air Cooled Operation and Maintenance G731 3 Wen - Fri ACS 5000 Water Cooled Operation and Maintenance G732 4 Mon - Thu ACS 5000 Service and Commissioning G741 4 Mon - Thu ACS 5000 Hands-on Training G749 1 Fri ACS 6000 Operation and Maintenance G750 4 Mon - Thu ACS 6000 Service and Commissioning G761 4 Mon - Wed ACS 6000 Hands-on Training G769 1 Thu ACS 2000 Operation and Maintenance G770 3 Mon-Wed ACS 2000 Service and Commissioning G781 3 Mon - Thu ACS 2000 Sales (e-learning) G786e n.a. - PSR Cycloconverter Drive Operation and Maintenance G870 3 on request ACS 6000c Cycloconverter Operation and Maintenance G875 4 on request DriveMonitorTM Operation and Maintenance G794 1 Thu / Fri DriveMonitorTM Service and Commissioning G MGADRIV LCI with PSR2 Operation and Maintenance G800 4 Mon - Thu MGADRIV LCI with AC 800PC Operation and Maintenance G MGADRIV LCI with AC 800PC Service and Commissioning G830 5 Mon-Fri MGADRIV LCI with AC 800PC Hands-on and Update Training G839 3 Mon-Wed MGATROL Operation and Maintenance G840 5 on request MGATROL Service and Commissioning G850 3 Mon-Wed AC 800PC Hardware and Tools J400 2 Thu-Fri AC 800PC Control Builder J410 5 Mon-Fri AC 800PC Matlab/Simulink J450 3 Wed-Fri UNIRC Service and Commissioning J670 5 Mon-Fri Machines lectrical Machines Operation and Maintenance G911 3 on request Legend: = nglish, G= German Organising Learning Centre (LC): = public holiday = LC Power lectronics and Medium Voltage Drives, Turgi = LC Machines, Birr G G Week The latest version of our course schedule can be found on Internet: 4 ABB University Switzerland Course Program 2014 Course Program 2014 ABB University Switzerland 5

4 6 ABB University Switzerland Course Program 2014 Course Program 2014 ABB University Switzerland 7 Take the right train Course Selection Table MV Drives G790e MV Drives Fundamentals (elearning) G791e MV Drives Product Overview (elearning) ACS 1000 G711e ACS 1000 S&C elearning ACS 2000 G781e ACS 2000 S&C elearning ACS 5000 G741e ACS 5000 S&C elearning G731 ACS 5000 AIR COOLD Operation & Maintenance G732 ACS 5000 WATR COOLD Operation & Maintenance ACS 6000 G761e ACS 6000 S&C elearning ACS 6000c Cycloconverter G875 ACS 6000c Cycloconverter O&M PSR-Cycloconverter J950 PSR/FUPLA2 Programming G711 ACS 1000 S&C G700 ACS 1000 Operation & Maintenance G781 ACS 2000 S&C G770 ACS 2000 Operation & Maintenance G741 ACS 5000 S&C G761 ACS 6000 S&C G750 ACS 6000 Operation & Maintenance 4 days 4 days 4 days MGADRIV LCI with PSR2 G800 MGADRIV LCI with PSR2 O&M 3 days G719 ACS day Hands-on Training 3 days 3 days 3 days 4 days 3 days 4 days 4 days MGADRIV LCI with AC800PC G830 MGADRIV LCI with AC800 PC S&C G820 4 days MGADRIV LCI with AC800 PC O&M G839 Hands-on and Update Training G870 PSR Cycloconverter Drive O&M G749 1 day ACS 5000 Hands-on Training G769 1 day ACS 6000 Hands-on Training 3 days J410 AC 800PC Control Builder 3 days ACS 1000 & ACS 6000 S&C combined training G711e ACS 1000 S&C (elearning) G761e ACS 6000 S&C (elearning) G720 ACS 1000 and ACS 6000 S&C combined training ACS 1000 & ACS 5000 S&C combined training G711e ACS 1000 S&C (elearning) G741e ACS 5000 S&C (elearning) G721 ACS 1000 and ACS 5000 S&C combined training ACS 6000 & ACS 5000 S&C combined training G761e ACS 6000 S&C (elearning) ACS 1000 & ACS 2000 S&C combined training G711e ACS 1000 S&C (elearning) G741e ACS 5000 S&C (elearning) G781e ACS 2000 S&C (elearning) G722 ACS 6000 and ACS 5000 S&C combined training G723 ACS 1000 and ACS 2000 S&C combined training G795 2 days DriveMonitor TM S&C G794 1 day DriveMonitor TM O&M required optional target group recommended Service & Commissioning Testing Application ngineering Operation Maintenance lectrician Sales Power lectronics and Medium Voltage Drives Power lectronics and Medium Voltage Drives

5 8 ABB University Switzerland Course Program 2014 Course Program 2014 ABB University Switzerland 9 Power lectronics required optional target group recommended J990 xcitation Systems and Synchronous Machines Fundamentals J950 PSR2/FUPLA2 Programming 2 days SYNCHROTACT / UNITROL Service and Commmissioning UNITROL 6000 S&C J681 UNITROL 6080 Service & Commissioning MGATROL S&C J688 UNITROL 6080 Hands-on and Update G830 MGADRIV LCI with AC 800PC S&C UNITROL 1010/1020 S&C J131 UNITROL 1010/1020 Service & Commissioning UNITROL 5000 S&C J640 UNITROL 5000 Service & Commissioning UNITROL Operation and Maintenance UNITROL 6000 O&M J683 UNITROL 6800 Operation & Maintenance UNITROL F S&C J540 UNITROL F Service & Commissioning J900 2 days SYNCHROTACT 5 Operation & Commissioning J684 UNITROL 6080 Operation & Maintenance UNITROL 5000 O&M J620 UNITROL 5000 Operation & Maintenance UNITROL F O&M J520 UNITROL F Operation & Maintenance J649 High Power Rectifier / Control System J450 3 days AC 800PC Matlab / Simulink J201e HPR Basic Knowledge elearning J220 HPR Operation & Maintenance 4 days 3 days J692 3 days UNITROL 5000 Hands-on and Update J590 SYNCHROTACT 5 O&C UNIRC S&C J670 UNIRC Service & Commissioning 2 days Control 800xA High Power Rectifier J202e HPR Advanced System Knowledge elearning UNITROL F Hands-on and Update 3 days J400 2 days J410 AC 800PC Hardware & Tools AC 800PC Control Builder Converter Products J710 PCS 6000 BASIC Operation and Maintenance J715 PCS 6000 XPRT Service and Commissioning J210 High Power Rectifier Service & Commissioning UNITROL 6800 Upgrade Training UN6080 to UN days J693 Control Builder Programming for UNITROL 6000 G839 MGADRIV LCI with 3 days G850 MGATROL S&C AC 800PC Hands-on and Update J251 FOCS Level 1 2 days J252 FOCS Level 2 J400 2 days J410 AC 800PC Hardware & Tools AC 800PC Control Builder - Service & Commissioning - Testing - Application ngineering 3 days MGATROL Service & Commissioning 2 days - Service & Commissioning - Testing - Application ngineering - Operation - Maintenance - lectrician - Control ngineering - Integrators - Service & Commissioning - Testing - Application ngineering - Operation - Maintenance - lectrician Power lectronics and Medium Voltage Drives Power lectronics and Medium Voltage Drives

6 ABB University Switzerland nrolment form Personal details Title / Job function First name Surname Phone / Mobile To ABB University Switzerland Administration Bruggerstrasse 72 CH-5400 Baden/Switzerland Fax: Phone: mail: university@ch.abb.com -mail Course details Course number From To Comments Do you need a letter of invitation for a visa application? Yes* No Do you need any assistance with the booking of accommodation? Yes* No * We will contact you for further information. Company details Company name Street / Number Postal code / Town Country Phone (main) Fax (main) For ABB companies only (Please check with your financial department!) Company address Invoicing address (leave empty if same as company address) CIT (eg, CHPAU) BU (eg, 2875) By returning this completed form you accept the general terms and conditions on page 8/9 in part 1 of our course program, ie, in case of cancelations or deferrals a cancelation fee may be charged. Completed enrolment forms are treated like an official purchase order and are binding. Place and date Signature Course Program 2014 ABB University Switzerland 3

7 Power lectronics and Medium Voltage Drives J990 xcitation Systems and Synchronous Machines Fundamentals UNITROL is the name of ABB excitation systems for synchronous machines. This basic course introduces the fundamentals of excitation and the UNITROL family. The learning objectives is to teach students the basics of an excitation system, including the effects on the synchronous machine, regulator functions, converter configurations, field suppression, start-up, the effect of limiters, redundancy and type of control. Upon completion of this course, the students: Know the behavior of the synchronous machine Understand the importance of the excitation Know the principle design of excitation systems Know the influence of excitation to the synchronous machine relating to the generator voltage, reactive power and stability Project design, commissioning, instrumentation and control engineers Operating, testing and maintenance personnel Sales personnel who wish to gain a basic knowledge as well as a system overview Basic knowledge in electronics and electrical machines Introduction to the synchronous machine Substitution diagram and its characteristic data Steady-state behavior of the synchronous machine No-load operation Island operation Parallel operation The transient behavior of the synchronous machine Load rejection Line disturbances xcitation systems for synchronous machines Requirements of excitation systems Design of excitation systems The major components of excitation systems Automatic voltage and reactive power control of the synchronous machine Redundancy principles, Channel configuration Regulator, limiters Superimposed regulators (reactive power, power factor) Power system stabilizer (PSS) Static converters Mode of operation De-excitation, field suppression, Crowbar Start-up sequence Introduction to the UNITROL family Lectures Demonstration of the synchronous machine s behavior using computer calculation program Real time demonstration on a generator simulator 2 days Number of : max. 15 J201 High Power Rectifier Systems ABB high power rectifier systems are employed in electrochemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to introduce the fundamentals and basic principles of the high power rectifier systems. Upon completion of this course, the participants know: Application fields for High Power Rectifier Basic principles of rectifier technology The typical design and configuration of rectifier systems The major components and main sections of rectifier systems Basic understanding of electrical systems and power electronics AC to DC power conversion Design and system arrangements Power Transformer Rectifier Cooling units System Control Control, regulator and protection features of the rectifier system The AC 800PC Control system Control Levels Lectures and demonstrations Full functional rectifier demonstration unit with simulator Factory visit tour People who get in touch with high power rectifier systems 1 day Max. 10 participants 10 ABB University Switzerland Course Program 2014

8 Power lectronics and Medium Voltage Drives J210 High Power Rectifier Systems Service & Commissioning ABB high power rectifier systems are employed in electrochemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to enhance participants to do commissioning and service on high power rectifier systems. Upon completion of this course, the participants know: The theory of power electronics and rectifier technology Basics of rectifier system design The typical design and configuration of rectifier systems The major components and main sections of rectifier systems Operation and operation levels Measurement and trouble shooting Safety & Handling Commissioning procedure Understanding of electrical systems and power electronics Basics of rectifier theory Rectifier connections 3-phase rectifier bridge Star-star surge reactor configuration Regulator function Phase control for thyristor applications Tap changer and transductor control for diode rectifier systems System design Design and system arrangement On-load tab changer transformer Parallel operation of rectifier groups Typical arrangement Rectifier transformer Rectifier power part Cooling unit System Control Control, regulator and protection features of the rectifier system Local control system Master control concept Man Machine communication The AC 800PC Control system Reading of drawings and manuals Measurement & Troubleshooting Safety & Health Rectifier hands on training Lectures and demonstrations Full functional rectifier demonstration unit with simulator Factory visit tour People who have to do commissioning and service on high power rectifier systems J220 High Power Rectifier Systems Operation & Maintenance ABB high power rectifier systems are employed in electrochemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to operate and make appropriate maintenance on high power rectifier systems. Upon completion of this course, the participants know: Basic theory of power electronics and rectifier technology Basics of rectifier system design The typical design and configuration of rectifier systems The major components and main sections of rectifier systems Operation, operation levels and control principles Maintenance schemes Basic understanding of electrical systems and power electronics Basics of rectifier theory Rectifier connections 3-phase rectifier bridge Star-star surge reactor configuration Regulator function Phase control for thyristor applications Tap changer and transductor control for diode rectifier systems System design Design and system arrangement On-load tab changer transformer Parallel operation of rectifier groups Typical arrangement Rectifier transformer Rectifier part Cooling unit System Control Control, regulator and protection features of the rectifier system Local control system Master control concept Man Machine communication The AC 800PC Control system Reading of drawings and manuals Operation and operation levels Safety & Health Applicable maintenance Course Program 2014 ABB University Switzerland 11

9 Power lectronics and Medium Voltage Drives Lectures and demonstrations Semiconductor replacement demonstration Full functional rectifier demonstration unit with simulator Factory visit tour People who operates and/or maintain high power rectifier systems 4 days J251 FOCS Level 1 The Fiber-Optic Current Sensor is a revolutionary current measurement device based on optical components. The outstanding accuracy under various ambient conditions implies that the Sensor has to be installed with care. The course goal is to lead to Level 1 certification on FOCS which allows the participant to install and start-up the sensor on our behalf. Upon completion of this course the participants will be able to: Know the principle of operation of the FOCS Identify the components and the several configurations Operate the sensor Carry out installation and commissioning of the sensor Perform basic troubleshooting tasks Application Test Service and Commissioning ngineers Basic knowledge of electronics Personal computer knowledge Lectures Theoretical product introduction Overview of product documents and user s manual Handling hints for sensor xercises Unpacking of equipment Inspection of equipment Installation of sensor head Laying of optical cable Installation of sensor electronics Putting into operation Testing of sensor Installation and test report Lectures, Presentations Demonstrations xercises Full functional rectifier demonstration unit with simulator 2 days Number of : max. 6 J252 FOCS Level 2 The Fiber-Optic Current Sensor is a revolutionary current measurement device based on optical components. The outstanding accuracy under various ambient conditions implies that the Sensor has to be installed with care. The course goal is to lead Level 2 certification on FOCS, which allows the participant to change configurations, backup and restore the FOCS Firmware and to service the sensor electronics. Upon completion of this course the participants will be able to: understand the parameters and the several configurations Understand the interface Calibrate the analog outputs Integrate Profibus and PowerLink Backup or change the firmware Perform basic troubleshooting tasks Service and Commissioning ngineers, who have completed FOCS course level 1 FOCS course level 1 completed Lectures Parameters and configuration Digital interfaces Integration of digital interfaces Calibration xercises Functional tests Change of configuration parameters Servicing and replacing of sensor electronics Backup and restoration of FOCS firmware Integration of Profibus and PowerLink Lectures Presentations Demonstrations xercises 12 ABB University Switzerland Course Program days Number of : max. 6

10 Power lectronics and Medium Voltage Drives J320 UNITROL P Operation and Maintenance UNITROL P is the name of ABB static excitation systems for synchronous machines. The controller runs with the Programmable High Speed Controller technology (PHSC) in order to achieve excellent controller performance. The course goal is to teach students to operate, maintain and perform simple troubleshooting of the excitation system or automatic voltage regulator (AVR). Upon completion of the course students will be able to operate the system, perform standard maintenance, and trace and correct simple faults. Operator and maintenance staff in power plants and industrial sites with UNITROL P excitation system Basic knowledge of electronics and power generation Basics of the synchronous machine Duties of excitation system Major components of the UNITROL P excitation system The main software function of UNITROL P Voltage regulator Limiters Power System stabilizer PSS Superimposed regulators (Power factor and Var control) Monitoring and protection Operating aspects Local operating panel Start/Stop sequence Commands and Indications Maintenance aspects Reading the hardware drawing and tracing signals Maintenance schedule Alarm and fault indication How to use the debugger using the FUPLA tool What to do in case of troubles How to replace hardware devices Lectures Hands on training using demo equipment with generator-simulator Number of : max. 8 J340 UNITROL P Service and Commissioning UNITROL P is the name of ABB static excitation systems for synchronous machines. The controller runs with the Programmable High Speed Controller technology (PHSC) in order to achieve excellent controller performance. The course goal is to teach students to use the function programming language FUPLA 2 for re-programming of the UNI- TROL P processing unit (PSR2) and to implement the modifications. Students will learn to use the documentation, install and use FUPLA to program and troubleshoot UNITROL P automatic voltage regulators and excitation systems. Upon completion of this course, the students: Know the design aspects of UNITROL P Know the principle mode of operation of the devices Know the UNITROL P user software and can read the FUPLA Are able to modify parameters and the logic control software Are able to put a UNITROL P system into service Project design engineers Commissioning engineers Testing and maintenance personnel Basic knowledge in electronics and digital technique Basic personal computer knowledge PSR2 Processing Unit Operation principles Settings Memory organization, data formats Program control I/O device knowledge ARCnet coupler Operating Program Language FUPLA2 Installation PTS Shell (Programming tools) - ditor (Fup and state chart) - Configuration manager and code generator - Documenting - Debugger Program structure - Function blocks, function block library - Project design UNITROL P Channel configuration, design aspects Hardware, interfaces, ARCnet devices, converter electronics AVR software of UNITROL P Voltage regulator, limiters, PSS, superimposed regulators Channel and follow-up control Monitoring and protection Troubleshooting and commissioning aspects Course Program 2014 ABB University Switzerland 13

11 Power lectronics and Medium Voltage Drives Lectures Practical exercises with FUPLA using a PC and the table module Practical exercises using the UNITROL P demo unit J390 UNITROL P Hands-on and Update Training Consecutively to the J340 Service and Commissioning course the participants can deepen their knowledge on UNITROL P by completing the J390 hands-on course. Based on practical exercises the students get familiar with the handling of the tools and application software of the UNITROL P excitation system using simulators. The simulation of the synchronous machine with the grid system allow to carry out realistic commissioning work. Most of the time the participants work on his own supported by an instructor. After completion of the course the participants are able to: Carry out functional test of the various software functions such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc. Trouble shoot the UNITROL P system Application, Test, Service and Commissioning ngineers Completion of the J340 Service and Commissioning course Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer. Functional test of the follow up control system Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional signals Trouble shooting procedures Practical hands-on training using simulators and demo units based on well-chosen exercises. Periodically discussion of problems/questions with the instructor 3 days Number of : max. 6 J520 UNITROL F Operation and Maintenance UNITROL F provides a comprehensive range of Automatic Voltage Regulators and Static xcitation Systems for high performance control of all kind of synchronous machines. The course goal is to teach students to operate, maintain and perform simple troubleshooting of the excitation system or automatic voltage regulator (AVR). Upon completion of the course students will be able to operate the system, perform standard maintenance, and trace and correct simple faults. Operator and maintenance personnel in power plants and industrial sites Basic knowledge of electronics and power generation Basic personal computer knowledge Basics of the synchronous machine Duties of excitation system Major components of the UNITROL F excitation system The main software function of UNITROL F Voltage regulator Limiters Power System stabilizer PSS Superimposed regulators (Power factor and Var control) Monitoring and protection Operating aspects Local service panel Start/Stop sequence Commands and Indications Maintenance aspects Reading the hardware drawing and tracing signals Maintenance schedule Alarm and fault indication How to use the commissioning and maintenance tool CMT What to do in case of troubles How to replace hardware devices Lectures Hands on training using demo equipment with generator simulator Number of : max. 8 Tailor made on-site courses on request 14 ABB University Switzerland Course Program 2014

12 Power lectronics and Medium Voltage Drives J540 UNITROL F Service and Commissioning UNITROL F provides a comprehensive range of Automatic Voltage Regulators and Static xcitation Systems for high performance control of all kind of synchronous machines. The course goal is to teach students to start-up, adjust, operate, commissioning, maintain and troubleshoot the static excitation system (SS) or automatic voltage regulator (AVR). Upon completion of this course, the students: Know the design aspects of UNITROL F and its possible configuration Know the principle mode of operation of the electronic devices Can operate the voltage regulator Are able to localize and replace defective components Are able to apply the Commissioning and Maintenance Tool Are able to put a UNITROL F system into operation Project design and commissioning engineers Testing and maintenance personnel Basic knowledge of electronics and power generation Basic personal computer knowledge Configuration for various applications Single channel and double channel configuration Principle operation of the hardware Measuring units, I/O interfaces UNITROL F excitation module Optional devices (Diode failure relay, Power system stabilizer, xtended I/O board) Converter types (Thyristor, Chopper) Software Functions Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed controllers (Power factor and Var control) Data exchange on double channel systems Setting of configuration and parameters using local control panel and CMT tool Logic control Communication to superior data buses (MODBUS / Profibus) The most important parameters How to use the Commissioning and Maintenance Tool (CMT) How to change parameters How to display signals using data logger and trending How to program application function blocks Service and Commissioning aspects Commissioning procedures and settings Alarm Indications Troubleshooting Preventive Maintenance Lectures Hands on training using demo equipment with generator simulator Number of : max. 8 J590 UNITROL F Hands-on and Update Training Consecutively to the J540 Service and Commissioning course the participants can deepen their knowledge on UNITROL F by completing the J590 hands-on course. Based on practical exercises the students get familiar with the handling of the tools and application software of the UNITROL F excitation system using simulators. The simulation of the synchronous machine with the grid system allows carrying out realistic commissioning work. Most of the time the participants work on his own supported by an instructor. After completion of the course the participants are able to: Carry out functional test of the various software functions such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc. Program of additional functions and signals Troubleshoot the UNITROL F system Application, Test, Service and Commissioning engineers Completion of the J540 Service and Commissioning course Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer Functional test of the follow up control system Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional functions and signals Troubleshooting procedures Practical hands-on training using simulators and demo units based on well-chosen exercises. Periodically discussion of problems/questions with the instructor 3 days Number of : max. 6 Course Program 2014 ABB University Switzerland 15

13 Power lectronics and Medium Voltage Drives J130 UNITROL 1000 Service and Commissioning UNITROL 1000 provides a comprehensive range of Automatic Voltage Regulators and is intended for small generators and industrial synchronous machines. The course goal is to teach students to operate, maintain and perform simple troubleshooting of the automatic voltage regulator (AVR). Upon completion of the course students will be able to operate the system either using the front panel or the PC tool, perform standard maintenance work and put the UNITROL 1000 in service - Operator and maintenance personnel in power plants and industrial sites - Test and commissioning engineers Basic knowledge of electronics and power generation Basic personal computer knowledge Basics of the synchronous machine Duties of excitation system Major components of the UNITROL 1000 The Hardware configurations and parts Control elements Device connections Inputs/outputs The main software function of UNITROL 1000 Voltage regulator Limiters Power factor and Var control Droop compensation mode Boost output Synchronization Monitoring and protection Double channel configuration Operating aspects How to use the front plate panel Start/Stop sequence Commands and Indications Field bus communication (Modbus) xercises using the demo equipment How to use the PC-tool How to install the PC-tool How to display signals How to change parameter How to use the oscilloscope function How to configure I/O s How to tune the closed loop controllers How to operate the voltage regulator using the PC-tool xercises using the demo equipment and PC-Tool Servicing and Faults Commissioning aspects Trouble shooting Maintenance aspects 16 ABB University Switzerland Course Program 2014 Lectures Hands on training using demo equipment with generator simulator 3 days Number of : max. 6 Tailor made on-site courses on request J131 UNITROL 1010/1020 Service and Commissioning UNITROL 1010 and UNITROL 1020 provides a comprehensive range of Automatic Voltage Regulators and is intended for small generators and industrial synchronous machines. The maximum output current for continuous operation is 20 ADC. The most advanced microprocessor technology together with IGBT semiconductor technology allows it to be used in all conceivable areas of application. The course goal is to teach students to operate, maintain and do commissioning as well as trouble shooting of the UNITROL 1010 and UNITROL 1020 Upon completion of the course students will be able to operate the system either using the front panel or the PC tool, perform standard maintenance and troubleshooting work and put the UNITROL 1010/1020 in service - Operator and maintenance personnel in power plants and industrial sites - Test and commissioning engineers - Application engineers and system integrator Basic knowledge of electronics and power generation Basic personal computer knowledge Basics of the synchronous machine Duties of excitation system Major components of the UNITROL 1010 and UNITROL 1020 The Hardware configurations and parts Control elements Device connections Input/output configuration The main software function of UNITROL 1010 and UNITROL 1020 Voltage regulator Limiters Power factor and Var control Droop compensation mode VDC Boost output Synchronization Monitoring and protection Double channel configuration

14 Power lectronics and Medium Voltage Drives Operating aspects How to use the local control panel for UNITROL 1020 Start/Stop sequence Commands and Indications Field bus communication (Modbus) xercises using the demo equipment How to use the PC-tool How to install the PC-tool How to display signals How to change parameters How to use the oscilloscope function How to configure I/O s How to use the event logger function How to tune the closed loop controllers How to operate the voltage regulator using the PC-tool xercises using the demo equipment and PC-Tool Servicing and Faults Commissioning aspects Trouble shooting Maintenance aspects ngineering aspects Integration of the device into various environments System parameters Connection diagrams Lectures Hands on training using demo equipment with generator simulator 4 days Number of : max. 6 Tailor made on-site courses on request J620 UNITROL 5000 Operation and Maintenance UNITROL 5000 is a further product of UNITROL series of excitation systems introduced by ABB Switzerland Ltd.. It is a microprocessor-based system using the state-of-the-art technologies currently available. Its design is based on ABB s over 35 years of experience in solid-state AVRs as well as 10 years in microprocessor-based technology in this field. The course goal is to teach students to start-up, adjust, operate, and maintain the UNITROL 5000 excitation system Upon completion of this course, the students: Remember the synchronous machine and its operating conditions Know the duties of excitation systems Know the design aspects of UNITROL 5000 and standard configuration Know the principle mode of operation of the electronic devices Can operate the voltage regulator using the local panels Can read and interpret the hardware and software drawings Can use the commissioning and maintenance tool Are able to display signals Can explain the most important software functions Can identify and interpret alarm indication Can read the fault logger Are able to localize and replace defective components Is able to carry out maintenance work on the excitation system Operator and maintenance personnel in power plants and industrial sites Basic knowledge of electronics and power generation Basic knowledge using personal computer Basic operating condition of the synchronous machine Duties of excitation systems Configurations of UNITROL 5000 Single channel and double channel configuration Principle operation of the hardware Measuring units, I/O interfaces Controller board Fast I/O ARCnet field bus Converter types Local service and control panel Principle operation of the software Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed cos phi / VAr control Communication to superior data buses (MODBUS / Profibus) Using commissioning and maintenance tool How to read signals and the fault logger How to record and display signals with the data logger and trending window Maintenance aspects How to localize and replace defective components How to interpret alarms What to do in case of troubles Lectures for introduction Practical exercise using UNITROL 5000 excitation demo equipment Hands-on training using generator simulator Number of participants: max. 8 Tailor made on site courses on request Course Program 2014 ABB University Switzerland 17

15 Power lectronics and Medium Voltage Drives J640 UNITROL 5000 Service and Commissioning UNITROL 5000 is a microprocessor-based system using the state-of-the-art technologies. Its design is based on ABB s over 35 years of experience in solid-state AVR s as well as 10 years in microprocessor-based technology in this field. The course goal is to teach students to start-up, adjust, operate, maintain, troubleshoot and commission the UNITROL 5000 excitation system Upon completion of this course, the students: Remember the synchronous machine and its operating conditions Know the duties of excitation systems Know the design aspects of UNITROL 5000 and its possible configuration Know the principle mode of operation of the electronic devices Can operate the voltage regulator using the local panel Can read and interpret the hardware and software drawings Can use the commissioning and maintenance tool Are able to change parameters and display signals Can explain the most important software functions Are able to implement new standard function blocks to the software Can identify and interpret alarm indication Can read the fault logger Are able to localize and replace defective components Are allowed to start the certification program for commissioning UNITROL 5000 Project design and commissioning engineers Testing and maintenance personnel Basic knowledge of electronics and power generation Personal computer knowledge is required Basic operating condition of the synchronous machine Configurations of UNITROL 5000 for various applications Single channel and double channel configuration Principle operation of the hardware Measuring units, I/O interfaces Controller board Fast I/O ARCnet field bus Converter types Local service and control panel Principle operation of the software Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed cos phi / VAr control Data exchange on dual-channel systems Setting of configuration and parameters using local panel and CMT tool Logic control Communication to superior data buses (MODBUS / Profibus) Most important parameters Using commissioning and maintenance tool How to change parameters, how to record signals using the data logger and trending window How to add application function blocks How to read the fault logger Service and Commissioning aspects Commissioning procedures and settings Alarm indication Troubleshooting using the help of the users manual Preventive Maintenance Lectures for introduction Practical exercise using UNITROL 5000 excitation demo equipment Hands-on training using generator simulator Number of participants: max. 8 J649 UNITROL 5000 Hands-on and Update Training Consecutively to the J640 Service and Commissioning course the participants can deepen their knowledge on UNITROL 5000 by completing the J690 hands-on course. Based on practical exercises the students get familiar with the handling of the tools and application software of the UNITROL 5000 excitation system using simulators. The simulation of the synchronous machine with the grid system allows carrying out realistic commissioning work. Most of the time the participants work on their own, supported by an instructor. After completion of the course the participants are able to: carry out functional test of the various software functions such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc. program of additional functions and signals troubleshoot the UNITROL 5000 system Application, Test, Service and Commissioning engineers Completion of the J640 UNITROL 5000 Service and Commissioning course. Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer Functional test of the follow up control system 18 ABB University Switzerland Course Program 2014

16 Power lectronics and Medium Voltage Drives Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional functions and signals Troubleshooting procedures Practical hands-on training using simulators and demo units based on well-chosen exercises. Periodically discussions of problems/questions with the instructor. 3 days Number of participants: max.4 J680 UNITROL 6800 Service and Commissioning UNITROL 6800 is the newest product of UNITROL series of many static excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-ofthe-art technologies currently available. Its design is based on ABB s high performance controller family AC 800PC. The course goal is to teach students to start-up, adjust, operate, maintain and troubleshoot the UNITROL 6800 excitation system Upon completion of this course, the students: Remembers the synchronous machine and its operating conditions Know the design aspects of UNITROL 6800 and its possible configuration Are familiar with the principle mode of operation of the electronic devices Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation control terminal: change parameters and display signals use the trending and datalogger reading the fault logger identify and interpret alarm indication Can explain the most important software functions Are able to localize and replace defective components Are familiar with the test and commissioning procedure of UNI- TROL 6800 Are allowed to start the certification program for commissioning UNITROL Project design and commissioning engineers Testing and maintenance personnel Basic knowledge of electronics and power generation Personal computer knowledge is required Basic of excitation system and operating condition of the synchronous machine Configurations of UNITROL 6800 for various applications with its redundancy principle Setup and principle of operation of the hardware devices Main Controller Measuring and I/O interfaces Converter Control Interface Local Control Terminal CT Converter types Principle operation of the software Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Logic control thernet addressing and communication to upper control systems How to use the tools for UNITROL 6800 utilized for Commissioning PCToolinstaller and configurator tool xcitation Control Terminal How to use the Local Control Panel LCP How to use the Local Control Terminal CT How to setup up a particular configuration How to change parameters, how to record signals using the data logger and trending features Software downloads Alarm indication and how to read the fault logger How to use the Converter Control Panel CCP Commissioning procedures and settings Maintenance and troubleshooting procedures Lectures for introduction Practical exercise using UNITROL 6800 excitation demo equipment Hands-on training using generator simulator Number of : max. 8 J681 UNITROL 6080 Service and Commissioning UNITROL 6080 is the newest product of UNITROL series of brushless and medium sized static excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art technologies currently available. Its design is based on ABB s high performance controller family AC 800PC. The course goal is to teach students how to put UNITROL 6080 excitation system in service Course Program 2014 ABB University Switzerland 19

17 Power lectronics and Medium Voltage Drives Upon completion of this course, the students: Remembers the synchronous machine and its operating conditions Know the design aspects of UNITROL 6080 and its possible configuration Can explain the hardware concept and used configuration of the UNITROL 6080 excitation system Are familiar with the principle mode of operation of the electronic devices with its indication and settings Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation control terminal Are able to set parameters on all important software functions such us limiters, protection, monitoring functions etc. Are able to tune the closed loop controllers Are able to localize and replace defective components Are able to test and put the UNITROL 6080 in service Are allowed to start the certification program for commissioning UNITROL 6080 Project design and commissioning engineers Testing and maintenance personnel Basic knowledge of electronics and power generation Personal computer knowledge is required Basic of excitation system and operating condition of the synchronous machine Configurations of UNITROL 6080 with its redundancy principle Setup and principle of operation of the hardware Main Controller Measuring and I/O interfaces HMI and Communications xcitation Control Terminal CT Service Control Panel SCP Power Converter Principle operation of the software Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Logic control thernet addressing and communication to upper control systems How to use the tools for UNITROL 6080 used for commissioning PCTool for software instalation and configuration xcitation Control Terminal How to use the Local Control Terminal CT or the Service Control Panel SCP operate the excitation system locally how to change parameters, parameter compare function how to set up a particular configuration How to download software use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication How to use test plug-ins Service and commissioning procedures How to replace hardware components How to verify proper operation of the excitation system How to perform functional tests Commissioning procedures and settings Maintenance and troubleshooting procedures Lectures for introduction Practical exercise using UNITROL 6080 excitation demo equipment Hands-on training using generator simulator Number of : max. 8 J683 UNITROL 6800 Operation and Maintenance UNITROL 6800 is the newest product of UNITROL series of mainly static excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-ofthe-art technologies currently available. Its design is based on ABB s high performance controller family AC 800PC. UNI- TROL 6800 is mainly used for high demanding static excitation system. The course goal is to teach students to operate, maintain and troubleshoot the UNITROL 6800 excitation system Upon completion of this course, the students: Remembers the synchronous machine and its operating conditions Know the duties of excitation systems Can explain the hardware concept and used configuration of the UNITROL 6800 excitation system Are familiar with the principle mode of operation of the electronic devices with its indication and settings Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation control terminal: Can explain the most important software functions Are able to localize and replace defective components Is able to carry out the maintenance work based on the maintenance schedule Operation and maintenance personnel Basic knowledge of electronics and power generation Personal computer knowledge is required The course content is based on customer specific documents such as hardware drawings and users manuals Basic of excitation system and operating condition of the synchronous machine 20 ABB University Switzerland Course Program 2014

18 Power lectronics and Medium Voltage Drives Configurations of UNITROL 6800 with its redundancy principle Setup and principle of operation of the hardware devices Main Controller Measuring and I/O interfaces HMI and Communications xcitation Control Terminal CT Converter Control Panel CCP Power Converter Principle operation of the software _ Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection thernet addressing and communication to upper control systems How to use the tools for UNITROL 6800 utilized for maintenance PCTool for installation and configuration xcitation Control Terminal How to use the Local Control Terminal CT operate the excitation system locally Verify the operating point of the synchronous machine Displaying signals on the panel use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication How to use the Converter Control Panel Maintenance and troubleshooting procedures How to replace hardware components How to verify proper operation of the excitation system How to perform functional tests Lectures for introduction Practical exercise using UNITROL 6800 excitation demo equipment Hands-on training using generator simulator Number of : max. 8 J684 UNITROL 6080 Operation and Maintenance UNITROL 6080 is the newest product of UNITROL series of brushless and medium sized static excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art technologies currently available. Its design is based on ABB s high performance controller family AC 800PC. The course goal is to teach students to operate, maintain and troubleshoot the UNITROL 6080 excitation system Upon completion of this course, the students: Remembers the synchronous machine and its operating conditions Know the duties of excitation systems Can explain the hardware concept and used configuration of the UNITROL 6080 excitation system Are familiar with the principle mode of operation of the electronic devices with its indication and settings Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation control terminal: Can explain the most important software functions Are able to localize and replace defective components Is able to carry out the maintenance work based on the maintenance schedule Operation and maintenance personnel Basic knowledge of electronics and power generation Personal computer knowledge is required The course content is based on customer specific documents such as hardware drawings and users manuals Basic of excitation system and operating condition of the synchronous machine Configurations of UNITROL 6080 with its redundancy principle Setup and principle of operation of the hardware Main Controller Measuring and I/O interfaces HMI and Communications xcitation Control Terminal CT Service Control Panel SCP Power Converter Principle operation of the software Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Logic control thernet addressing and communication to upper control systems How to use the tools for UNITROL 6080 utilized for maintenance PCTool for installation and configuration xcitation Control Terminal How to use the Local Control Terminal CT or the Service Control Panel SCP operate the excitation system locally Verify the operating point of the synchronous machine Displaying signals on the panel use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication Maintenance and troubleshooting procedures How to replace hardware components How to verify proper operation of the excitation system How to perform functional tests Course Program 2014 ABB University Switzerland 21