Variable Speed-Drive Troubleshooting
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- Gertrude Merritt
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1 Variable Speed-Drive Troubleshooting This course is Designed, Developed, and will be Delivered under ISO 29990:2010 Standards October 2016 Vietnam 24-MAR-16
2 Variable Speed-Drive Troubleshooting Why Choose this Training Course? Who is this Training Course for? AC motors represent industry s workhorse in small, medium and large size applications. It is no exaggeration to suggest that more than 50% of the energy consumed worldwide is converted by AC motors into work and these motors are controlled by drives. These drives are ever increasing more intelligent, electrical and their monitoring and operation can be integrated with the plant s SCADA system. Understanding maintenance and troubleshooting procedures of such vital industrial euipment means that reduced downtime and increased productivity are the immediate benefits for the company and its management. Eually important, the protection reuirements along with their function and integration with the overall system ensures that such expensive apparatus, reuiring high capital investment, is well guarded against failures further offering safety for operations personnel as well. The training course addresses the three topics mentioned above for both AC motors and their drives. What are the Goals? The objectives of the training course are: To define the operation and construction of AC electrical motors and the electrical drives based on modern state-of-the-art inverter technology, and their characteristics that need to be matched with those of loads To review maintenance procedures both for motors and drives following well-established industrial procedures as outlined in standards To illustrate with troubleshooting methods for both motors and drives following methodologies that have been developed by manufacturers in order to reduce downturn time dramatically To analyse and familiarize on how to utilize singleline drawings and other documentation to successful perform commissioning, maintenance and troubleshooting To share case studies and learn from such experience Variable speed drive and troubleshooting is intended for: Electrical engineers Technicians and plant operations and maintenance professionals Team leaders and professionals in maintenance engineering departments Anyone who wishes to update their knowledge on one of the most important euipment combination, i.e. motor/drive and how to get the best of their trouble-free operation in the plant if possible How will this Training Course be Presented? The latest educational methods and strategies will be employed. The seminar is designed to maximize delegate benefit from the outset and any specific goals of each participant will be discussed to ensure needs are fulfilled as far as possible. Questions are encouraged throughout the day and at the daily wrap-up sessions. This provides opportunities for participants to discuss with the presenter and other delegates specific problems and appropriate solutions. All delegates take away a detailed and comprehensive copy of the material presented; therefore minimal note taking is encouraged to ensure maximum participation and attention.
3 Daily Topics Day One AC Motors Day Three Drives Fundamentals Fundamentals of rotating machines theory, rotor types, rotor slip and principles of operation, euivalent circuit, torue-speed characteristics Three phase induction motors types, construction, principle of operation, characteristics and applications Three phase synchronous motors construction and characteristics Starting of induction motors and associated techniues, accelerating and soft starters Speed control reuirements of AC motors and load matching Medium voltage three phase induction motors Day Two Drives-Introduction Variable speed drive motors verses general purpose motors, VSD selection Reasons and advantages of variable speed drives, DC drive and AC drive comparisons, VFD curves and tests Variable speed drives basic theory, voltage source inverter, current course inverter and pulse width modulation Variable speed drives disadvantages, harmonics mitigation Choosing the best variable freuency drives and installation considerations Variable speed drives parameter programming and applications Basic principles of AC Variable-Speed Drives (VSD s), constant torue region, constant power (extended speed) region, four uadrant operation Power semiconductors, diode, thyristor (SCR), IGBT, MOSFET, GTO and others Inverters, voltage-source and current-source, pulse width modulated (PWM) inverters Operations of DC link energy and inverters, regeneration or dynamic slowdown, dynamic breaking, plugging PWM waveforms and analysis, effects of PWM on motor bearings and insulation and life expectancy, volts/hertz control, start up and operation, dynamics, PWM rectifier inverter systems Switching transients, harmonics and power factor AC drive line power factor, insulation voltage stress, electromagnetic interferences (EMI), EMI filtering, VFD shielded cables Variable Speed-Drive Troubleshooting
4 Daily Topics Quality Certification Day Four Troubleshooting and Maintenance of Drives Variable speed drives generic troubleshooting techniues Variable speed drives modes of operations, converter failures, common failure modes Variable speed drives motor bearing maintenance Testing and identification of failed thyristor and diode Test instruments and VSD analysers Preventative maintenance, approaches, guidelines and scheduling, checking, dynamic and static inspections, detecting phase unbalances, loss of phases, and phase reversal Day Five Protection of Motors and Drives Protection of AC motors, reuirements, overload protection, Numerical relays for motor and drives protection VFD motor problem areas, voltage on shaft, shaft induced current Variable speed drives modular design and maintenance Methods of preventing bearing failures in VSDs Protection of inverters and electronic converters driving motors Medium voltage variable speed drives and protection PetroKnowledge utilises a Quality Management System which covers technical, administrative and commercial aspects of its business operations. It was designed in accordance with the principles of ISO 9001:2008 uality standard. PetroKnowledge has acuired the ISO 29990:2010 international standard which ensures that the design, development, and delivery of the learning service meet the ISO reuirements. This uality mark ensures excellence of our training courses. Associations Variable Speed-Drive Troubleshooting
5 Variable Speed-Drive Troubleshooting Please use BLOCK CAPITALS to fill in this form. It is important that you read carefully through all information before starting to complete the form. REGISTRATION DETAILS Family Name First Name (Mr./Ms.) Position Company Mailing Address... Telephone Fax AUTHORISATION Mobile Authorised by Position Mailing Address... Telephone Fax Mobile COURSE SCHEDULE October 2016 Vietnam REGISTRATION FEES US$ $5,500/ - per participant This fee is inclusive of Documentation, Lunch and Refreshments MODE OF PAYMENT Please invoice my company Please invoice me Cheue payable to PetroKnowledge Limited WAYS TO REGISTER T: F: E: info@petroknowledge.com W: HOTEL ACCOMMODATION Hotel accommodation is not included in the Registration Fee. A reduced corporate rate and a limited number of rooms are available for attendees wishing to stay at the hotel venue. Please make your reuest for accommodation at least 3 weeks prior to the commencement of the course. CERTIFICATION A Certificate of Completion will only be awarded to those delegates who attend the entire course Training & Development Services for the Oil & Gas Industry PetroKnowledge Limited P. O. Box Abu Dhabi, U.A.E. CANCELLATIONS & SUBSTITUTIONS You must notify the Registrar of cancellations at least 2 weeks before a scheduled seminar in order to be eligible for a credit. If you cannot attend, you may send a replacement from your organisation at no charge. There is a $250 handling charge for all cancellations or rescheduling. We reserve the right to cancel a seminar due to low enrolment. All registrants will be notified in advance and a full refund will be provided upon reuest. DISCLAIMER Circumstances beyond the control of PetroKnowledge may necessitate postponement, change of venue or substitution of the Instructor. As such, PetroKnowledge reserves the right to implement such amendments.
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