Caterpillar C3600 Diesel Engines Operation Maintenance & Troubleshooting

Transcription

1 Caterpillar C3600 Diesel Engines Operation Maintenance & Troubleshooting

2 Caterpillar C3600 Diesel Engines About this Course: Diesel Engine is the one of the most internal combustion engines, where it is used for many purposes. It can be utilized as a prime mover for any of Rotating Equipment Machinery such as Pumps, Compressors and Fans, in addition to its use for all power plants as black start units. This course is intended for 5 days to provide an overview of the most important components of caterpillar C3600 Diesel Engines and the function of each, as well as auxiliary system such as lubrication system, cooling system and different methods used for startup of Diesel Engine. Also, on this course will explain how to utilize the Diesel Engine as a prime mover of Rotating Machinery or to Generate Power. Moreover, will cover all aspects of a modern C3600 Diesel Engine and associated systems. Descriptions of the Electrical systems associated with a Diesel Engine are then covered in detail including Generator Operations, Generator components, excitation systems and voltage regulation. In addition, we will discuss how the steps in operating and maintenance programs differs for these engines; in the end we will discuss all problems and troubleshooting and how to overcome through the logical solutions with various examples of these faults. Also will review how to maintain the performance of these engines and calculate operating efficiency, especially when utilizing it to generate power. Also, in this course will provide the participants a brief introduction and explanation of Diesel Engine Analysis which consists of data collection, analysis and trending of Engine cylinder peak firing pressure and cylinder vibration and ultrasonic signature to achieve understanding the operation. Course Duration: 5 Days Course Price: USD 3400 Course Code: MEG101 Course Level: Intermediate Who should attend? This is course is designed for all employees involved in the Operations and Maintenance of Diesel Engine. This course would be of specific benefit to those who are involved in the use of Diesel Engine as Emergency Generators which would include most Power Stations, Oil Platforms and Petrochemical Plants. Facility Managers Maintenance Managers Maintenance Technicians Electricians Purchasing Agents Emergency Preparedness Compliance Officers Mechanics Any person needing a basic course in emergency power and standby generators

3 Course Objectives: Upon successful completion of this Training Course the participants will be able to: The correct identification of Caterpillar C3600 Diesel engines operation, & Maintenance The correct identification of the crashes that occur during operation, analysis and stand on the underlying cause of the malfunction in C3600 Diesel engines. Analysis of these reasons and taken into consideration during the planning of maintenance programs. Give a clear outline of the operators of C3600 diesel units economical running, which prolongs the life of the equipment and spare parts and decrease fuel consumption and get the highest performance rates Course Content: Module (01) Overview on Diesel Engine Introduction Prime Movers Natural sources of prime movers Uses the prime movers Classification of reciprocating engines Diesel as Prime Movers Spark Ignition Engine Compression Ignition Cycle Diesel Engine & Gasoline Engine 4 Strokes & 2 stroke Engines Caterpillar diesel engines 3600series General information & identification MODULE (02) C3600 Diesel Engines Components Pistons Crankshaft Cylinder Liners cylinder block Connecting Rods Cylinder Heads and Valves Piston Rings Cam Shaft &Timing gears Guard damper Flywheel Barring Governor Sensors- gauges & Electrical Equipment C3600 Engines Related Systems The Fuel Injectors fuel pumps Water pumps oil cooler Turbochargers Crankcase Ventilation Exhaust & Induction System

4 MODULE (03) C3600 Diesel Engine Auxiliary Systems Air Supply System Exhaust System & Wastgate Temperature regulator Fuel Storage and Supply System Cooling System Starting System Lubrication System Power Governing System Electrical &Actuator Control system Operator station & module display Service equipment Module (04) Power Generation Producing Magnetism with Electricity AC Generator Power Factor Synchronizing and Operating Generator Automatic Voltage Regulator Protection and Interlock System C3600 Diesel Engine Operation Pre-checks for Operation Standard Operation Prosecutes (SOP) Normal Operation Observation & Monitoring Shutdown Procedures Abnormal Operation Conditions Module (05) Common Problems for C3600 Diesel Engine Cracked Heads Scaled Exhaust Fouling Deposits Corrosion Cavitation Abnormal Sound / Noise Vibration Overheating Overloading Cooling system faults Lubricating system faults Starting system faults Electrical faults & monitoring diagnoses Developing a Logical Systematic approach C3600Diesel Engine Maintenance Walk-Around Inspection Maintenance Interval Schedule Preventive Maintenance Program Schedule Overhauls Overhaul considerations Predictive Maintenance Driven equipment check Electrohydraulic Actuator inspect Engine Protective Device Connections - Inspect Maintenance Reporting

5 Registration: Closing of Registration will be two (2) weeks prior to the course date. Hotzone Solutions can assist and provide corporate rates. Course fees will cover Course Materials and Certificate. Course will Include Coffee Breaks and Lunch. In-House course is also available upon request. Special Courses can be Tailored as per client s needs. The Trainee should have an education of secondary level at least. Contact Details: Hotzone Solutions Middle East P.O. Box Al Ain, United Arab Emirates Tel: Fax: Mail: - info@hotzoneme.com Web: -