REFINERY PROCESS AND PETROLEUM PRODUCTS

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1 Training Title REFINERY PROCESS AND PETROLEUM PRODUCTS Training Duration 5 days Training Date Refinery Process & Petroleum Products Mar $4,250 Dubai, UAE In any of the 5 star hotels. The exact venue will be informed once finalized. Training Fees 4,250 US$ per participant for Public Training includes Materials/Handouts, tea/coffee breaks, refreshments & Buffet Lunch Training Certificate Define Management Consultancy & Training Certificate of course completion will be issued to all attendees. Language: English TRAINING OVERVIEW DESCRIPTION The program begins with a detailed discussion of crude oil and products, including commercial transactions, which may have a large impact on refinery economics. The presentation then moves into the refinery to explore the effects of crude oil type on refining yields and to examine the interactions between crude oil selection and refinery complexity, Gain practical understanding of how a refinery works and the relationships of process units to the overall refinery. This is followed with a description of refinery process technology. Major refining technologies are described such as crude oil distillation, heavy oil conversion options, hydro treating, and catalytic reforming Understand the economic impacts of process unit operations, as well as regulatory requirements and issues involving products such as seasonal gasoline formulations, and their impact on your work Add to your ability to troubleshoot unit and equipment operation, to identify risks of failure and to analyze the origin of the most common failures and defects. Broaden your knowledge of the design, application, materials of construction, and basic operation of the main pieces of equipment encountered in refineries Enhance your work performance as well as your career advancement potential

2 Areas in which refinery margins can be improved are examined, beginning with refinery reliability.. Cost reduction issues such as energy conservation and reducing refinery losses are explored. The program wraps up with a session on long term trends in the petroleum industry TRAINING OBJECTIVES Delegates will enhance their abilities to identify and pursue opportunities to continually improve both the economic performance of the refinery as well as to improve plant reliability, integrity and safety. The troubleshooting and analytical skills gained will enhance the competence and productivity of the delegates and enable them to make sound and cost-effective operating and maintenance decisions and make additional value added contributions to their organizations. Delegates will enhance their competencies in the following areas: Enhanced ability to understand the fundamentals of refining processes and technologies Working knowledge of refining equipment design, operation and maintenance Familiarization with industry standards and practices covering design, operation and maintenance of major equipment Basics of refinery economics and scheduling Troubleshooting process units and major equipment Identification and assessment of active degradation mechanisms and the failures they may cause. TRAINING METHODOLOGY A highly interactive combination of lecture and discussion sessions will be managed to maximize the amount and quality of information, knowledge and experience transfer. The sessions will start by raising the most relevant questions, and motivate everybody finding the right answers. The attendants will also be encouraged to raise more of their own questions and to share developing the right answers using their own analysis and experience All attendees receive a course manual as a reference. 30% Lectures 30% Workshops & Work Presentations 20% Case Studies & Practical Exercises 20% Videos & General Discussions

3 WHO SHOULD ATTEND? This course combines sound engineering, operation and maintenance principles, applicable standards and best industry practices for reliable and cost-effective refinery operation. COURSE OUTLINE Overview of Petroleum Refining Crude Oil Types and Characteristics 1. Crude oil properties and classification 2. Tests, sources, assays 3. What are the Major Petroleum Products? 4. Crude Oil Supply and Demand Overview 5. Product Supply and Demand Overview 6. Impact on refinery equipment, materials of construction, and operation Refinery Products and Their Properties 1. Properties and specifications- liquefied petroleum gases (LPG), gasoline, jet fuel (kerosene), diesel, gas oils, fuel oils, lubricating oils. 2. Yield and properties of straight run cuts obtained by distillation 3. Gasoline Product Specifications, Current and Future 4. Gasoline components, octane rating, blending, and additives 5. Reformulated Gasoline and bio fuels. 6. Octane improvement of virgin Naphtha 7. Main roots to major products 8. The main conversion process and product finishing; such as a. Catalytic Reforming. Hydro cracking. Isomerization and d.hydrodesulfurization, Example of Gas Oil desulfurization 9- Main features of impurities removal by catalytic hydrogen treatment Overview of Petroleum Refining Introduction to oil refining - Refinery Flow diagram Overview of refinery equipment and materials of construction Regulations, Codes, standards, and industry practices Blending Control and Optimization Techniques Refinery Types and Configurations Basic elements of the refining operation -

4 Refinery flow sheet and relationships of process units Refinery types and configuration topping, hydroskimming, full conversion How Refinery Configuration Affects Profitability Operating flexibility, specialty products Interaction of Product Markets and Refinery Profitability Utilities and Offsite Electrical supply and distribution system Steam production and distribution Cooling system process water treatment, cooling, and distribution Plant and instrument air, nitrogen, and hydrogen systems Pressure relief, depressuring, and flare system Feed stock and products storage, blending, and movement Effluent treatment facilities Refining Operations Profitability, and Troubleshooting Control and Optimization Controlling major equipment columns, fired heaters, pumping systems Process optimization for refinery operation Petroleum Refinery Economics Economic fundamentals and methodologies - gross margin; net margin Process Unit Yield Data and Correlations, Operating flexibility - optimizing in a changing product demand, crude quality, and product quality requirements Operating costs - crude operating costs, non-crude operating costs Corrosion and fouling costs Impact of processing more corrosive, acidic crude oils Refinery Troubleshooting Objectives and methodologies Troubleshooting checklists Case study Energy Conservation and Oil Loss Understanding Energy in a Refinery Costing Energy and Marginal Mechanisms Developing an Energy Management Program Understanding Oil Loss What is the Cost of Oil Loss? How to Reduce Losses Interaction Between Energy and Oil Loss

5 CASE STUDIES Case Studies, Last Day Review, Discussions & Pre & Post Assessments will be carried out.

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