Ratchet Hand Tools (YHT,YNT,YDT,YG,YS)

Transcription

1 Crimping tools / machines Ratchet Hand Tools (YHT,YNT,YDT,YG,YS) Ratchet hand tools are widely used to crimp small terminals. The proper crimping pressure is ensured by a ratchet which automatically controls the crimping force. Five different types YHT, YNT, YDT, YG and YS are available and can be selected according to the type of terminal to be crimped. Tool Series Type of Applicable Terminals Light Duty Tools Length: YN series 305mm (1.0") Others 95mm (11.6") Width: YNT & YN series 75mm (3.0") Others 70mm (.") Weight: YN series 600g (1.3 lbs) Others 500g (1.1lbs) Heavy Duty Tools Length: YHT-S 310mm (1.") Others 300mm (11.") Width: 75mm (3.0") Weight: 900g (.0 lbs) Terminal Size Tool Model No. Terminal Size Tool Model No. 0.5 YHT-6 YHT Noninsulated terminals/ splices YHT-10 (Note:) YHT-S 0.5 YNT-6 YNT Insulated terminals/ splices 1.5 YNT-16 YNT-110S (Note:1) YNT-1614 YN Bullet (PC type) YN YDT-16 YDT Non-insulated terminals with copper sleeve (Note:1) YDT-110S YDT-1614 Note:1) By adjusting the eccentric cam, these tools can be used both for straight type and flared type insulated terminals. ) YHT-10 conforms to JIS C9711. (Certificate No. JQ 06000) 90

2 Tool Series Type of Applicable Terminals Light Duty Tools Length: 95mm (11.6") Width: YNTseries 75mm (3.0") Others 70mm (.") Weight: 500g (1.1lbs) Heavy Duty Tools Length: YHT-S 310mm (1.") Others 300mm (11.") Width: 75mm (3.0") Weight: 900g (.0 lbs) Terminal Size Tool Model No. Terminal Size Tool Model No. 1.5 YG-16 YG-S YG Flag type terminals YG-1614 YG-S YG YG-14S 0.5 YS YS-16 YS Closed-end splices YS-S YS-1614 YS

3 Crimping tools / machines Pneumatic Tools (YA series) These pneumatic tools operate on compressed air ranging from 75 to 5 PSI (5.0 to 6.0 kg/cm ){500 to 600kPa} for quick and accurate crimping, and are very efficient for continuous crimping. The dies are classified according to the type and size of the solderless terminal. Refer to the table of appropriate tools at the back of this catalog for information on each of the dies. Dies should be ordered separately. The die can be easily changed by using the two dis setting pins and the tool provided. Series YA-1 YA- Applicable terminals/ splices size * 0.5 to Non-insulated terminals/splices * 0.5 to Insulated terminals, Non-insulated terminals with copper sleeve * 1 to 5() Closed-end splices * 1.5 to Flag terminals Standard-type (portable type) Model No. YA-1 Weight: 1.7kg (3.lbs) Length: 300mm (11.") O.D.: 90mm ( 3.5") Air pressure: 490 to 590kPa (5 to 6kgf/cm ) Air consumption: 1.6N /cycle Model No. YA- Weight: 1.3kg (.9lbs) Length: 50mm (9.") O.D.: 90mm (3.5") Air pressure: 490 to 590kPa (5 to 6kgf/cm ) Air consumption: 0.N /cycle (air foot valve type) Model No. YAT-1A Main unit: YA-1A (mounted on bench unit) Air foot switch: AV-50 (incl. air hose) Air consumption: 1.6N /cycle Model No. YAT-A Main unit: YA-A (mounted on bench unit) Air foot switch: AV-50 (incl. air hose) Air consumption: 1.6N /cycle Bench-type (solenoid valve type) Model No. YAD-1A Main unit: YA-1A Air unit: D-1 (100V only) Air consumption: 1.6N /cycle Model No. YAD-A Main unit: YA-A Air unit: D-1 (100V only) Air consumption: 1.6N /cycle 9

4 Series YA-4 YA-5 Applicable terminals/ splices size * 1.5 to 14 Non-insulated terminals/splices * 1.5 to Insulated terminals, Non-insulated terminals with copper sleeve * 1 to Closed-end splices * 1.5 to 14 Flag terminals * to 60 Non-insulated terminals/splices * to 60 Flag terminals Standard-type (portable type) Model No. YA-4 Weight: 3.0kg (6.6lbs) Length: 15mm (7.3") Width: mm (3.5") Height: 75mm (10.") Air pressure: 490 to 590kPa (5 to 6kgf/cm ) Air consumption:.4n /cycle Model No. YA-5 Weight: 9.7kg (1.4lbs) Length: 300mm (11.") Width: 15mm (4.9") Height: 450mm (17.7") Air pressure: 490 to 590kPa (5 to 6kgf/cm ) Air consumption: 7.N /cycle (air foot valve type) Model No. YAT-4A Main unit: YA-4A Air foot switch: AV-50 (incl. air hose) Air consumption: 4.N /cycle Bench-type (solenoid valve type) Model No. YAD-4A Main unit: YA-4A Air unit: D-1 (100V only) Air consumption: 4.N /cycle 93

5 Crimping tools / machines Hydraulic Tools (BCT, YPT) Applicable terminals/ splices size Battery operated type 0.5 to 14 terminals/splices Tool Model No.: BCT-0514 Dimensions: 55mm (10.0") L x 41mm (9.5") H x 64mm (.5") W Weight: Approx. 1.kg (3.9 lbs.) Max. pressure output: 15kN (1.5 tonf) Standard accessories Battery pack: BP-6VR/1pc. Battery charger: CH-15MC/1 set (Input voltage 100V AC) Carrying case: 1 pc. <410mm (16.1") x 310mm (1.") x 90mm (3.6")> Optional: Dies Shoulder belt to 60 terminals/splices Tool Model No.: Dimensions: Weight: BCT-60N 305mm (1.0") L x 315mm (1.4") H x 65mm (.6") W Approx. 3.1kg (6. lbs.) Max. pressure output: 69kN (7tonf) Remarks: Conforms to JIS C9711 (Certificate No. JQ ) Standard accessories Battery pack: BP-70MH/1pc. Battery charger: CH-3MH/1 set (Input voltage 100V AC) Dies: 1 set for the terminals of nominal size to 60 Carrying case: 1 pc. <500mm (19.7") x 370mm (14.6") x 10mm (4.7")> Note: Battery pack and Battery charger are exchangeable with those for BCT-150. Optional: Shoulder belt to 150 terminals/splices Tool Model No.: Dimensions: Weight: BCT mm (15.4") L x 75mm (10.") H x 90mm (3.5") W Approx..1kg (17.9 lbs.) Max. pressure output: 16kN (19 tonf) Remarks: Conforms to JIS C9711 (Certificate No. JQ ) Standard accessories Battery pack: BP-70MH/1pc. Battery charger: CH-3MH/1 set (Input voltage 100V AC) Dies: 1 set for the terminals of nominal size to 150 Carrying case: 1 pc. <555mm (1.9") x 35mm (15.") x 165mm (6.5")> Note: Battery pack and Battery charger are exchangeable with those for BCT-60N. Optional: Shoulder belt 94

6 Applicable terminals/ splices size Hand operated type 0.5 to 14 terminals/splices to 60 terminals/splices Tool Model No.: Dimensions: Weight: YPT-60N 435mm (17.0") L x 75mm (3.0") H x 130mm (5.1") W Approx. 3.0kg (6.6 lbs.) Max. pressure output: 69kN (7tonf) Dies: 1 set for the terminals of nominal size to 60 Remarks: Conforms to JIS C9711 (Certificate No. JQ ) to 150 terminals/splices Tool Model No.: YPT Dimensions: 51mm (0.4") L x 190mm (7.5") H x 160mm (6.3") W Weight: Approx. 7.4kg (16.3 lbs.) Max. pressure output: 16kN (19tonf ) Dies: 1 set for the terminals of nominal size to

7 Crimping tools / machines Foot Operated Hydraulic Unit YF-1 / Electrically Operated Hydraulic Unit E-4 & Crimping Head YF-1 Foot Operated Hydraulic Unit 1. YF-1 Dimensions Weight 60L x 176W x 350Hmm (4.4"L x 6.9"W x 13."H) 17kg (37.5lbs) 3. CRIMPING HEAD (P.97) 3-1. DIES (P.97) Max. pressure output 6.6MPa (700kgf/cm ) [Ordering example] When you'd like to crimp non-insulated terminals of nominal size 60, for example, by using the YF-1, place an order for: 1. YF High Pressure Hose (m unless otherwise specified) & Male Couplers (1 pair) 1-. Tripod Mounting fixture 150 Mounting fixture Crimping head: YET Dies: No need. Dies comes with YET MOUNTING FIXTURE 1-. TRIPOD Male coupler (Order separately.) Connect to the female coupler of the crimping head. Connect Female coupler 1. YF-1 Male coupler (Order separately.) 1-1. HIGH PRESSURE HOSE 1-1. HIGH PRESSURE HOSE * Comes without couplers. * Triple steel wire-reinforced rubber hose * Hose diameter: I.D.6mm(.4"), O.D. 0.5mm(.1") * Hose fitting thread diameter: 3/ * Minimum breaking pressure: 196MPa(,000kg/cm ) * Minimum bending radius: R10mm(R4.7") * Length: m(6' 7") standard, max. 15m(49' ") 1-. TRIPOD O-marked parts are required to mount a crimping head on the tripod. Crimping head model No. YET YET-300N YET YEG-150 YET-60-1 YNE-3 Tripod O O O Mounting fixture 150 X O O Mounting fixture 60 X X O Mounting fixture 150 Mounting fixture 60 Viewing from the top 96

8 E-4 Electrically Operated Hydraulic Unit. E-4 Motor kw 00V 3 phase 1.5 Output Maximum pressure MPa 6.6 (700kgf/cm ) Discharge /min. Dimensions mm (in.) Weight Ovarall length Width Height kg (lbs) 00V 3 phase (166). (14.6) (13.4) (3.) 00V 3 phase approx. Note:1) Crimping heads should be orderd separately. ) Conforms to JIS C9711. (Certificate No. JQ050153) Power supply (Note ) Accessories High-pressure hose [length : m (6.7")] Crimping head mounting fixture Power cord [length : 5.4m (17.")] Foot switch [-stage type] [Ordering example] When you'd like to crimp non-insulated terminals of nominal size 60, for example, by using the E-4, place an order for:. E-4 3. Crimping head: YET Dies: No need. Dies comes with YET Crimping Head & Dies 3. CRIMPING HEAD YNE-3 YET-60-1 YET YEG-150 YET YET-300N 3-1. DIES The dies are made of a special alloy, chrome plated, and then finished under a stringent quality control system. Both female and male dies are available to suit the type and size of terminal to be processed. Model No. YNE-3 YET-60-1 YET YEG-150 YET YET-300N Dimensions mm (in.) Height Outer diameter 13 (.4) 7 (.) 191 (7.5) 7 (.) 1 (.7) 90 (3.5) 45 (9.6) 90 (3.5) 4 (11.) 15 (4.9) 7 (11.3) 15 (4.9) Weight kg (lbs). (4.9).6 (5.7) 5.3 (11.7) 5.3 (11.7) 13.0 (.7) 14.0 (30.9) Maximum output kn (ton) 79 () 79 () 196 (0) 196 (0) 353 (36) 353 (36) Maximum allowable pressure Applicable terminals/splices size to 3 (Insulated terminals with copper sleeve) to 60 (Non-insulated terminals/splices) 6.6MPa to 150 (Non-insulated terminals/splices) (700kgf/cm ) to 100 (Flag terminals) 60 to 35 (Non-insulated terminals/splices) except 50 Note:1) YET-60-1, YET and YET come with a full set of their dies. For the heads YNE-3, YEG-150 and YET-300N, order their dies separately. ) The YET-300N crimping head allows reversible mounting of dies i.e. the position of the female and male dies can be switched to facilitate the work to be done. 3) The die for YET and the die for YET-300N are not interchangeable. 4) YET-60-1, YET and YET conform to JIS C9711. (Certificate No. JQ050153) Dies Order separately. 1set included 1set included Order separately. 1set included Order separately. 97

9 Crimping tools / machines Semi-automatic Crimping Machine AP-F6 This machine is loaded with tape-on solderless terminals which are wound on a reel. Crimping is performed automatically by operation of a foot switch or touch sensor. Each crimping operation requires only one second, so more than,000 terminals can be crimped per hour during continuous operation. Operation of the machine requires almost no training, and the machine can be easily moved. Dies should be ordered separately. Model No. Dimensions Weight Power supply Air pressure Pressure output Applicable terminals AP-F6 64W x 415L x 35Hmm (10.4"W x 16.3"L x 15."H) 50kg (110lbs) 100/115/0/40V AC, Single phase, 50/60Hz 490 to 690kPa (5 to 7kgf/cm ) 14.7kN (1,500kg) Tape-on solderless terminals (insulated and noninsulated) with a nominal size of 0.5 to. Dies 3H-( ) 3V-( ) Ejector & Ejector cover Touch-sensor-system cannot be applied to some of the terminals/splices. 9

10 AP-F6 Crimping Dies Terminals Dies Type Model No. Prefix (Suffix*) Size Set No. Conductor Insulation Upper Lower Upper Lower 0.5 3H * Non-insulated terminals 1.5 3H-16 3H * * 3H-110N 313N 3131N * (F)V, (F)N, (F)ND, (F)VD 0.5 3V-6N 301N 30N 3301N 330N Insulated terminals Insulated quick disconnect (F)V, (F)N, FVX, (F)VDDF, FVDDM, (F)VDGM, CVDGF, (F)LVDDF, FLVZDF, FVZDF V-16N 3V-1614N 3V-16D 311N 31N 311D 31N 3N 31D 3311N 331N 3311D 331N 33N 331D (F)VD, (F)ND 3V-1614D 31D 3D 331D 33D (F)V, (F)N, FVX, (F)VD, (F)ND, (F)VDDF, FVDDM, LVDDF 3V-110N 331N 33N 3331N 333N 1 3S-1D 3411C 341C (Spacers) 3011SD 301SD Closed-end splices CE,-SD* 3S-1614D 341C 34C 301SD 30SD 3S-110D 3431C 343C 3031SD 303SD Note * : Parts for ejector (Part nos ) are optional. 99

11 SELECTION TABLE OF PROPER TOOLING Note: 1) Model numbers inside parentheses require somewhat longer for delivery. ) Products marked with conform to standard JIS C ) The dies 3H- (for the machine AP-F6, to crimp non-insulated terminals) require the ejector and ejector cover. **** 100 Type Insulated Fully-nylon -insulated with copper sleeve Noninsulated Noninsulated with copper sleeve Closed-end Flag Terminals/Splices Applicable Wire [Stranded] AWG # ACM # 6 to to 16 1 to /0 /0 3/0 4/0 50/ /650 6 to to 16 1 to 10 0 to 1 1 to to to 16 1 to 10 6 to to 16 to 16 1 to 10 1 to 10 to 16 1 to /0 /0 3/0 4/0 mm 0. to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to.5.5 to to 4.0 to to to to to to to to to to to to to 117. size N, V, VD FN,FV,FVD N, V, VD FN, FV, FVD,FVX N, V, VD FN, FV, FVD,FVX N, V, VD FN, FV, FVD,FVX PCM PCF PCM PCF PCM PCF D FD D FD D FD D FD 0.5-SD CE1 1-SD CE -SDW -SD CE5 -SD CE -SD Ratchet hand tools (Light duty) YHT-6 YHT-10 YHT-10 YNT-6 YNT-16 YNT-1614 YN-014 YN-014 YNT-16 YN-014 YNT-1614 (YDT-6) (YDT-16) (YDT-1614) YS-6 YS-16 YS-1614 YS-1614 YS-110 (YG-16) (YG-1614) (YG-110) Ratchet Battery hand tools operated (Heavy duty) hydraulic tool BCT-0514 YHT-S (YDT-110S) YS-S YG-S YG-14S AD-00 AD-00F AD-01 AD-01F AD-0 AD-0F (AD-10) AD-01F AD-0F (AD-400) (AD-400F) (AD401) (AD-401F) (AD-40) (AD-40F) (AD-300) AD-301 AD-30 AD-30 AD-303 (AG-10) (AG-0) (AG-55) Pneumatic tools AD-600 AD-601 AD-60 AD-601 AD-60 (AD-700) (AD-701) (AD-70) AD-01 AD-0 AD-0 AD-03 (AD-504G) (AD-501G) (AD-50G) (AD-911) (AD-911F) (AD-91) (AD-91F) AD-913 AD-913F AD-911F AD-91F (AD-91) (AD-91F) (AD-9) (AD-9F) (AD-93) (AD-93F) (AD-931) (AD-93) (AD-93) (AD-933) (AD-934) (AD-941) (AD-94) (AD-944) (AD-945) (AD-946) Semi-automatic crimping machine AP-F6 Dies Dies Dies Dies Dies Dies BYHT-10 AD-100 AD-101 AD-500 AD-501 AD-900 3H-6 3H-16 3H-1614 BYHT-10 AD-101 AD-501 AD-900 3H-110N BYHT- AD-901 AD-951 BYHT-14 AD-90 AD-95 AD-953 AD-954 AD-955 BYNT-110 Standard-type YA-1 Bench-type YAT-1A YAD-1A Standard-type YA- Bench-type YAT-A YAD-A Standard-type YA-4 Bench-type YAT-4A YAD-4A YA-5 (AD-951G) (AD-95G) (AD-953G) (AD-954G) (AD-955G) 3V-6N 3V-16N 3V-1614N 3V-110N 3S-1D 3S-1614D 3S-1614D 3S-110D

12 Terminals/Splices YPT-60N Hydraulic tools YPT Foot operated hydraulic unit YF-1 Electrically operated hydraulic unit E-4 Type Noninsulated Applicable Wire [Stranded] AWG # ACM # 6 4 1/0 /0 3/0 4/0 mm 6.64 to to to to to to to to117. size Crimping heads BCT-60N BCT-150 YNE-3 YET-60-1 YET (YEG-150) YET (YET-300N) TD-11 TD-111 TD-1 TD-111 TD-13 TD-11 TD-14 TD-11 TD-15 TD-113 TD-1 TD-11 TD- TD-11 TD-3 TD-1 TD-4 TD-1 TD-5 TD-13 TD-6 TD-13 TD-7 TD-14 TD- TD-14 TD-11 TD-111 TD-1 TD-111 TD-13 TD-11 TD-14 TD-11 TD-15 TD-113 TD-1 TD-11 TD- TD-11 TD-3 TD-1 TD-4 TD-1 TD-5 TD-13 TD-6 TD-13 TD-7 TD-14 TD- TD-14 TD-31 TD-311 TD-3 TD-311 TD-33 TD-31 TD-34 TD-31 (TD-31N) (TD-311N) (TD-3N) (TD-311N) (TD-33N) (TD-31N) (TD-34N) (TD-31N) 50/ to TD-9 TD-15 TD-9 TD-15 TD-35 TD-313 (TD-35N) (TD-313N) to TD-36 TD-313 (TD-36N) (TD-313N) to TD-37 TD-314 (TD-37N) (TD-314N) 50 50* TD-39 TD / to TD-3 TD-315 (TD-3N) (TD-315N) 6.64 to 10.5 FVD (DH-11) (DH-111) Insulated to to FVD FVD (DH-1) (DH-11) (DH-13) (DH-113) 6.66 to FVD (DH-14) (DH-114) to to to.63 1 to to 6.64 Flag 6 4 1/0 /0 3/0 4/ to to to to to to to to (FD-31) (FD-311) (FD-3) (FD-311) (FD-33) (FD-31) (FD-34) (FD-31) (FD-35) (FD-313) (FD-36) (FD-313) (FD-37) (FD-314) (FD-3) (FD-314) Note: 4) The die for YET and the die for YET-300N are not interchangeable. 5) * marked product is an option. 101