QuickSilver Controls, Inc. Product Sales Guide

Transcription

1 QuickSilver Controls, Inc. Product Sales Guide Imagine It. Move It. QuickSilver Controls, Inc. Page 1 of 45

2 CONTENTS Key Features...7 Design Guide...8 1) Select Motor...8 2) Select Controller...9 Controllers/Drivers...8 SilverSterling...10 SilverSterling S2-IG...11 SilverSterling S3- IG...13 SilverDust...15 SilverDust D2-IGB...16 SilverDust D2-IG SilverDust D2-IGK...20 SilverDust D2-IGF...22 SilverDust D2-IG...24 SilverDust D2-MG...27 SilverNugget...29 SilverNugget N Hybrid Servo Motors...31 NEMA 11 M-Grade Servo Motor...32 NEMA 17 I-Grade Servo Motor...34 NEMA 23 I-Grade Servo Motor...36 NEMA 24 I-Grade servo motor...38 NEMA 34 I-Grade Servo Motor...40 Cables...42 Accessories...43 Units Conversion...45 QuickSilver Controls, Inc. Page 2 of 45

3 WARNINGS QuickSilver Controls products shall not be used for Life Support applications without the explicit written permission from the President of QuickSilver Controls, Inc. SilverLode products are high performance motion systems. As with any motion system, it is capable of producing sufficient mechanical output to cause bodily injury and/or equipment damage if it is improperly operated or if it malfunctions. The user shall not attach the control system to any mechanism until its operation is fully understood. Furthermore, the user shall provide sufficient safety means and measures to protect any operator from misuse or malfunction of the motion system. The user assumes all liability for its use. QuickSilver disclaims any implied warranty of merchantability or of the fitness of the same for any purpose. Purchaser is solely responsible for determining the adequacy of the product for any and all uses to which the purchaser applies the product, and the application of the product by purchaser will not be subject to any implied warranty of fitness for that purpose. Under no circumstances shall QuickSilver be responsible for any incidental or consequential damages. QuickSilver Controls, Inc., has made every effort to ensure the accuracy of the information in this catalog, but QuickSilver Controls shall not be held responsible inadvertent errors and omissions in this publication. 26 JULY PROPERTY OF QUICKSILVER CONTROLS, INC. THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. QUICKCONTROL AND QCI ARE REGISTERED TRADEMARKS OF QUICKSILVER CONTROLS, INC. SILVERLODE, SILVERNUGGET, SILVERDUST, SILVERSTERLING, PVIA, QUICKSILVER CONTROLS, AND ANTI- HUNT ARE TRADEMARKS OF QUICKSILVER CONTROLS, INC. MODBUS IS A REGISTERED TRADEMARK OF GOULD INC.. CANOPEN AND CIA ARE THE TRADEMARKS OF CAN IN AUTOMATION (CIA). ALL OTHER NAMES AND TRADEMARKS MENTIONED ARE PROPERTY OF THEIR RESPECTIVE OWNERS. COPYRIGHT 2013 QUICKSILVER CONTROLS, INC. QuickSilver Controls, Inc. Page 3 of 45

4 WHAT MAKES US DIFFERENT Hybrid Servos is the new name for the closed loop operation of high pole-count permanent magnet synchronous motors. Hybrid servos combine the high torque capability of high-pole count AC permanent magnet synchronous motors, know as micro-stepping motors when operated open loop, with a closed loop, self-commutating driver. The result is an elimination of the wasted heat, and low- and mid-frequency resonances, by the use of a sophisticated closed loop driver and controller. The motors run cooler, quieter, and smoother. As with other servos, Hybrid Servos do not loose steps, and they provide very tight motion control. The use of our proprietary PVIA (Position Velocity Integral Acceleration) control system, which includes synthetic (simulated) inertial dampers, allows use of the control system with very high inertial mismatches, allowing the high torque capability of the motor to be utilized, often without the need for gearheads. The increased phase margins available with PVIA allows for higher gains for tighter motions and better resistance to the effects of stiction. HISTORY High pole count, two phase motors were originally designed for the smooth motion driving of record players (vinyl.. for history buffs) without needing a speed control circuit. They were line operated with a split-phase capacitor. The high torque capability of the high pole count motors was recognized, and the motor was evolved for full stepping for use in CNC machinery. This change involved both the rotor and stator structure of the motor, as well as how the motor was driven - matching rotor and stator laminate pitch, and square current waveform instead of sinusoidal. The current in both cases was open loop - run at speed or lose synchronization. As smoother motion of the motors was desired, both the motor and driver evolved again. The tooth spacing for the rotor and stator were made different so as to minimize the cogging of the motor, allowing the motor to be positioned between full steps via micro-stepping. Micro-stepping drivers were designed to approximate sinusoidal waveforms by dividing the sine wave into a given number of smaller steps. Conventional servo motors started out as DC-brush motors with feedback. Three phase motors were fitted with sensors for commutation and became brushless-motors. Three phase motors were handy from both availability standpoint, and because the drives only required 6 transistors rather than 8 transistors - back when that made a difference! If position control was needed, additional feedback was connected - although many servos use the same feedback device for both commutation and position feedback. The major development here is the control of the driving frequency to match the phase and frequency of the motor rotation - that is commutation. The commutation made the motor "brushless", the position feedback with a control system made it "servo" The advent of affordable DSP (Digital Signal Processors) allowed the higher pole count motors (with their corresponding higher commutating frequencies) to be operated as brushless servo motors, taking advantage of their excellent low speed - high torque capabilities while also providing higher speed and higher available power. Hybrid Servos are the result of this latest evolution. MORE TORQUE FOR LESS MONEY Our systems are typically $300-$400 less than traditional servo motors, yet have 2-4 times their continuous torque. In addition, only a single cable is required for the NEMA 17 and 23 frame servo motors. We also support many 3rd party micro stepper motors. POWER SAVING/HIGH EFFICIENCY Efficiency is key. Our servo controllers run cool, which means lower power and higher efficiency. Our patented drive technology, combined with the inherent power savings of closed loop (servo) vs. open loop (stepper) yields greater power savings. Since our motors run closed loop the driver only drives as much current into the motor as required to put the motor on target, verses a stepping drive which runs at full current QuickSilver Controls, Inc. Page 4 of 45

5 most of the time. As a result, our motors run cooler and require 50%-75% less energy than the same motor used on a step drive. On a 24/7 application, this represents over $100/yr savings. HIGH INERTIAL LOADS Our digital four quadrant driver and servo loop uses sophisticated motion control algorithms to take advantage of our high-torque capability, providing direct-drive of high inertia loads such as flywheels and belt drives. These load inertias may be as large as 100 times the motor inertia (100:1 inertia mismatch) while still providing smooth responsive positioning control. Traditional servo systems typically cannot exceed a 10:1 inertial mismatch. MARKETS Our high-torque servo motors and servo controllers support OEM s including: Document/Paper Handling Electronic Assembly and Testing Factory Automation Food Processing Labeling Material Handling Medical Test and Measurement Equipment Packaging Pick and Place Robotics Semiconductor Stepper Motor Replacement Tensioning Systems Textile Web Handler QuickSilver Controls, Inc. Page 5 of 45

6 THE NEW HYBRID SERVO MOTOR STEPPER DRIVE AND MOTOR The common stepper motor is more accurately a 100 pole, 2 phase, AC motor. A stepper drive steps (or microsteps) the current in the two phases to move the motor to discrete positions. A rough sine wave is generated as the drive rotates the motor. The frequency of the sine wave increases as the speed increases, but the amplitude remains constant. SERVO DRIVE AND MOTOR A common servo motor is more accurately a 4 to 12 pole, 3 phase, AC brushless motor. When compared to a stepper, the common servo motor has fewer poles and 3 phases instead of 2. Like a stepper drive, a servo drive sets the current in the 3 phases to move the motor to a position. Unlike a stepper drive, however, the servo drive generates a variable amplitude sine wave to change both speed and torque. The servo drive uses feedback from the motor (typically an encoder) to set the sine wave s frequency and amplitude (speed and torque respectively). Note that the use of feedback to continually adjust current is what allows the system to be called a servo - this is not dependent upon the motor s construction. QUICKSILVER S SERVO DRIVE AND MOTOR QuickSilver Controls combines these two technologies. QuickSilver uses a 100 pole, two phase, AC motor (typical stepper). It sets the current in these two phases to move the motor to a position. The encoder is used to generate a smooth sine wave of varying frequency and amplitude to adjust speed and torque respectively. Note that this is not just adjusting the position (i.e. position maintenance) commonly done by stepper drives. We have a full four quadrant, variable frequency, servo loop that adjusts the current every 120 microseconds. Our technology gives you all the performance of a traditional servo motor at the cost of a traditional microstep motor. Our motors are physically the same as what the industry calls microstep motors, but with our patented drive technology, we make servo motors out of them. QuickSilver Controls, Inc. Page 6 of 45

7 KEY FEATURES CONTROLLERS/DRIVERS Point-to-Point Moves o Relative or Absolute o Velocity or Time Based o S-Curve Input/Output o Up to V digital I/O o Bi-directional o Up to 7 TTL Digital I/O o Programmable Limit Switch (PLS) Program and Data Storage Non-volatile memory: Anti-Hunt Digital 4 Quadrant Vector Drive Electronic Gearing/Camming Dynamic Gear Ratios Advance PVIA Servo Loop MOTORS NEMA 11, 17, 23, 24 and 34 sizes available 100:1 inertial mismatch Direct drive oversized Inertial loads o Flywheels/belt drives o Typically w/o gear heads More stable than PID Easy, menu driven Interface Host control while in motion Command parameter prompts No syntax errors User nameable I/O and registers Dynamic Motion Profile Moves QUICKCONTROL SOFTWARE COMMUNICATIONS 230K baud ASCII Binary, Modbus DMX512 CANopen (CiA DSP 302, DSP 402) Ethernet(TCP/IP, Modbus TCP) *Note: Some features are model dependent QuickSilver Controls, Inc. Page 7 of 45

8 DESIGN GUIDE Below are the basic design guides suitable for most general applications and how to select the proper QuickSilver components for a complete system. MOTOR AND CONTROLLER SELECTION GUIDE Select Motor NEMA 11 QCI-M11-1-J NEMA 17 QCI-A17-1 QCI-A17H-3 NEMA 23 QCI-A23L-1 QCI-A23K-3 QCI-A23L-3 QCI-A23H-5 NEMA 24 QCI-A24P-6 NEMA 34 QCI-A34M-1 QCI-A34HK-1 QCI-A34HC-1 QCI-A34HC-2 QCI-A34HC-3 QCI-A34HC-4 Datasheet Number Continuous Torque (oz-in) Continuous Torque (Nm) Peak Torque (oz-in) Peak Torque (Nm) Max Current (A) Max Speed (RPM) Encoder Resolution (counts/rev) IP Rating Operational Temperature Min (C ) Operational Temperature Max (C ) ( may require de-rating) Storage Temperature Min(C ) Storage Temperature Max(C ) Humidity (%) Non-condensing Weight (lbs) Weight (Kg) QuickSilver Controls, Inc. Page 8 of 45

9 Select Controller Datasheet QCI- DSnnn SilverSterling QCI-S2-IG QCI-S2-IG-01 QCI-S3-IG QCI-S3-IG-01 SilverDust QCI-D2-MG QCI-D2-MG-01 QCI-D2-IG QCI-D2-IG-01 QCI-D2-IGF QCI-D2-IGK NEMA 11 motor x x x x x x x x x x x x x x x x NEMA 17 motor x x x x x x x x x x x x x x x x NEMA 23 motor x x x x x x x x x x x x x x x x NEMA 24 motor x x x x x x x x x x x x x x x NEMA 34 motor x x x Voice Coil x x x x Isolated 24V I/O Open/Close Frame Closed Board Closed Board Open Board Open Board Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed TTL Level I/O Volt 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 5V 5V Optional 24 Input/Ouput Use QCI-BO-B52 Analog In Volt Range N/A N/A N/A N/A 5/2 5/2 5/2 5/2 5/2 5/2 5/2 5/2 5/2 5/2 5/2 5/2 N/A 5/2 5/2 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 5V 5V Analog Out Option x x x x x x x x x x x x x x x x x Encoder Out x x x x x x x x x x x x x Ethernet Modbus TCP SSI Encoder QCI-D2-IG8 QCI-D2-IG8-E QCI-D2-IG8-EM QCI-D2-IG8-EMS QCI-D2-IG8-ES x x x x x x QCI-D2-IG8-S x x x CANopen ** Optional x x x x ** ** ** ** x x x x x x x x DMX512 ** Optional x x x x ** ** ** ** ** ** ** ** ** ** ** ** ** Built In Clamp Circuit x x x x x x x x x x x x x x x Built In Breakouts QCI-D2-IGB x x x x x x x Driver Enable x x x x x x x x x x x x x Processor Switch x x x x x x x x x 8-bit ASCII x x x x x x x x x x x x x x x x x x x 9-bit binary x x x x x x x x x x x x x x x x x x x Modbus RTU x x x x x x x x x x x x x x x x x x x Operational Temp ( C ) Min Max Storage Temp ( C ) Min Max Relative Humidity (%) Non-condensing Shock 50g/ 11ms 50g/ 11ms 50g/ 11ms 50g/ 11ms 50g/ 11ms 50g/ 11ms 50g/ 11ms 50g/ 11ms Standard TTL I/O Weight (oz) (kg) g/ 11ms g/ 11ms g/ 11ms g/ 11ms g/ 11ms g/ 11ms g/ 11ms g/ 11ms g/ 11ms SilverNugget QCI-N g/ 11ms QCI-N g/ 11ms QuickSilver Controls, Inc. Page 9 of 45

10 CONTROLLERS SILVERSTERLING The SilverSterling is an OEM servo controller/driver for QuickSilver's line of NEMA 11, 17, 23 and 24 frame, high torque, direct drive servomotors, but is also capable of driving third party DC brush and voice coil motors. The SilverSterling controller/driver is available open framed (QCI-S2-IG-01) and enclosed (QCI-S2- IG), and a Dual controller version (QCI-S2-X2-IG). They are designed to servo QCI s I-Grade motors through a single connector. This single cable solution allows for easy installations and simple cable routing. RS-485, ASCII, 9-bit Binary, Modbus RTU, CANopen 32K Memory(2K-3K program lines) 4 TTL Level I/O (Bi-directional) Motor Port, DB15HD (socket) o I-Grade servo motors o Direct connector to BEI Kimco sensored series of voice coil actuators. o Direct connector to DC Motors SIP Port, 15 pin interface connector FEATURES 60 pin header Access to internal +12v, +5v, and +3.3v power supplies Two SPI ports Internal CAN port 4 configurable analog/digital IO (12 bit A/D) One I2C port Secondary serial port One Capture Input o 4 I/O (brought out to the 15 pin connector) o CAN o RS-485 o system power input o 2 Analog Inputs 12bit resolution o 1 PWM Output (use QCI-BO-S1A) Note: These may be selected by means of jumpers on the 60-pin header if a secondary mezzanine PCB is not utilized. If the expansion PCB is used, then these connector pins are free to be used by the customer as assigned by the expansion PCB design. This allows simple and direct connection to expansion boards for both future QuickSilver product extensions and OEM custom interface printed circuit boards, eliminating the need for additional cable and housing. Drive capability of each controller is two phase at 3.5A RMS / 5A peak. DC Drive capability is 6A (using both output phases connected in parallel). QuickSilver Controls, Inc. Page 10 of 45

11 SILVERSTERLING QCI-S2-IG The SilverSterling QCI-S2-IG servo motor controller is available enclosed in an extruded heatsink or in open format for OEM applications. A 60 pin feature header is included in both formats to allow attachment of OEM expansion boards as well as QCI supplied expansion boards. The Heatsink is designed to accept an expansion board. SILVERSTERLING IG CONTROLLER/DRIVERS DRIVER CONTROLLER OPTIONS QCI-S2-IG: 4 A RMS Per Phase Best paired with I-Grade Motor/Encoders 3.5A RMS per phase 5A peak per phase 12v-48v Included Clamp circuit and resistor. IG SilverSterling S2 IG 4 TTL Inputs or Outputs 2 Analog inputs 1 PWM output ASCII, 9 bit Binary, Modbus, DMX-512 CANopen (with Rev 03 sw) DB15HD (pin): SIP Connector DB15HD (socket): Motor I/F X2-IG Two IG controllers in Enclosure Blank in Heat Sink Enclosure 01 Board Only Requires user to properly heat sink. B Special for use with 3 rd party linear actuators having analog feedback. V1 Board Only Motor Port with Vertical DB15HD connector SMI Port with Right Angle DB15HD connector V2 Board Only Motor Port with Right Angle DB15HD connector SMI Port with Vertical DB15HD connector Example: For IG board only QCI-S2 IG 01 Selection creates part number: QCI-S2-IG-01 QuickSilver Controls, Inc. Page 11 of 45

12 SilverSterling QCI- S2- IG Closed Frame SilverSterling QCI- S2- IG Open Frame CONTROLLER/DRIVER RECOMMENDED SYSTEM COMPONENTS SilverSterling S2-IG (QCI-S2-IG) is our standard closed frame controller/driver designed to servo QCI s I-Grade motors through a single connector. BASIC BREAKOUT (QCI-BO-S1) QCI recommends purchasing a breakout to simplify wiring power, RS-485 communication, CAN and 4 I/O. The breakouts connect directly to the SilverSterling s 15-pin interface port (SIP). MOTOR I/F CABLE For standard system, this D-sub type cable goes between the motor and the controller. The generic part number is QCI-C-D15P-D15S-nn. Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). Standard lengths are 1, 2, 4, and 10 feet. For IP65 system, a special IP65 cable goes in between the motor and the controller. The motors and cables are IP65, but not the controller/driver. MOTOR The SilverSterling S2 is capable of driving any NEMA 11 M-Grade motor, and any 17, 23 or 24 I- Grade motor/encoder. POWER SUPPLY Power supply selection is motor dependent. Note: Maximum Output Power 250 Watts continuous power with adequate heat dissipation, 48V operation. QuickSilver Controls, Inc. Page 12 of 45

13 SILVERSTERLING QCI-S3- IG The SilverSterling QCI-S3-IG servo motor controller is a higher power version of the QCI-S2-IG. It is also available enclosed in an extruded heatsink or in open format for OEM applications. A 60 pin feature header is included in both formats to allow attachment of OEM expansion boards as well as QCI supplied expansion boards. The Heatsink is designed to accept an expansion board. The internal clamp is configured to allow use of either an internal regen resistor or an external regen resistor for higher power levels. SILVERSTERLING IG CONTROLLER/DRIVERS DRIVER CONTROLLER OPTIONS QCI-S3-IG: 10 A RMS Per Phase Best paired with I-Grade Motor/Encoders 10A RMS per phase 20A peak per phase 12v-48v Included Clamp circuit and resistor. External Clamp resistor may also be used. IG SilverSterling S3 IG 4 TTL Inputs or Outputs 2 Analog inputs 1 PWM output ASCII, 9 bit Binary, Modbus, DMX-512 CANopen DB15HD (pin): SIP Connector DB15HD (socket): Encoder I/F DB5W5 (socket): Motor Drive Includes isolated Drive Enable RS-485 Blank in Heat Sink Enclosure 01 Board Only Requires user to properly heat sink. B Special for use with 3 rd party linear actuators having analog feedback. Example: For IG system with heat sink QCI-S3-IG SilverSterling QCI- S3- IG Open Frame SilverSterling QCI- S3- IG Closed Frame QuickSilver Controls, Inc. Page 13 of 45

14 CONTROLLER/DRIVER RECOMMENDED SYSTEM COMPONENTS SilverSterling S3-IG (QCI-S3-IG) is our standard closed frame controller/driver designed to servo QCI s larger I-Grade motors through two connectors. BASIC BREAKOUT (QCI-BO-S1) QCI recommends purchasing a breakout to simplify wiring power, RS-485 communication, CAN and 4 I/O. The breakouts connect directly to the SilverSterling s 15-pin interface port (SIP). ENCODER I/F CABLE For standard system, this D-sub type cable goes between the motor and the controller. The generic part number is QCI-C-D15P-D15S-nn. Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). Standard lengths are 1, 2, 4, and 10 feet. MOTOR DRIVER CABLE For standard system, this D-sub type cable goes between the motor and the controller. The generic part number is QCI-C-D5P-D5S-nn. Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). Standard lengths are 1, 2, 4, and 10 feet. INPUT POWER CABLE The Power cable connects to the 6 pin power connector on the QCI-S3-IGxx. It carries driver power and connects the internal clamp resistor. The part number is QCI-C-S3S-04 for a 4 foot cable. Other configurations including connections for external clamp resistor and for separate processor power can be ordered from the factory. The part number for the connector with 6-pins and no wires is QCI-CK-S3S. MOTOR The SilverSterling S3 is capable of driving high power NEMA 34 I-Grade motor/encoder. POWER SUPPLY Power supply selection is motor dependent, but the following will work with all high power (two connector) 34 Frame motors. SE (48V, 20.7A, 1000 Watt) QuickSilver Controls, Inc. Page 14 of 45

15 SILVERDUST The following features are common to all SilverDust controllers. RS-232/RS-485 Binary, ASCII, Modbus RTU 32K Memory(2K-3K program lines) 7 TTL Level I/O (Bi-directional) 4 Analog In (10 bit single ended or 11 bit differential) Secondary Encoder Input SMI Port QuickSilver Controls, Inc. Page 15 of 45

16 SILVERDUST QCI-D2-IGB The SilverDust IGB servo motor controller has the highest number of 24V I/O. With its 16 24V I/O, the IGB is more than capable of doing the job of PLC as well as a servo motor controller. For multi-axis applications, take advantage of the standard CANopen port for sharing I/O and registers between controllers. QCI-D2-IGB SILVERDUST IGB CONTROLLER/DRIVER DRIVER CONTROLER OPTION QCI-D2-3.5 Amp For 23 Frame and Smaller 3.5 Amps per Phase Continuous* 4.5 Amp Peak Input Power: 4A@12V-48V * Depending on heat sink (25C ambient). IGB SilverDust D2 IGB V, Isolated I/O 7 TTL Inputs or Outputs 4 Analog Inputs (Joystick) Analog Output Option (use QCI-BO-B1A) RS-232 or RS-485 ASCII, Binary, Modbus Encoder Output CANopen Voltage Clamp and Resistor Drive Enable DB15HD (pin): SMI Port DB15HD (socket): Motor I/F including motor power and encoder Example: Standard SilverDust IGB QCI-D2-IGB Blank Standard, DIN Mountable D DMX512 QuickSilver Controls, Inc. Page 16 of 45

17 CONTROLLER/DRIVER Standard controller/driver is a QCI-D2-IGB. MOTOR I/F CABLE RECOMMENDED SYSTEM COMPONENTS For standard systems, this D-sub type cable goes between the motor and the controller. The generic part number is QCI-C-D15P-D15S-nn. Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). Standard stock lengths are 1, 4, and 10 feet. MOTOR The SilverDust D2 is capable of driving the 11 M-Grade as well as any 17, 23 or 24 I-Grade motor/encoders. POWER SUPPLY Power supply selection is motor dependent. QuickSilver Controls, Inc. Page 17 of 45

18 SILVERDUST QCI-D2-IG8 The SilverDust IG8 servo motor controller is designed to maximize panel space. Its edge mounted design allows many controllers to stack on a single DIN rail. With 8 24V I/O (expandable to 15), the IG8 can easily handle most single axis applications. Using the standard CANopen bus, multiple IG8 controllers can share their I/O and registers with each other creating a peer-to-peer network, or with a single master to create a master/slave network. The IG8 also supports an optional Ethernet and SSI port. QCI-D2-IG8 *Din rail, motor and cable not included SILVERDUST IG8 CONTROLLER/DRIVER DRIVER CONTROLLER OPTIONS QCI-D2-3.5 Amp For 23 Frame and Smaller 3.5 Amps per Phase Continuous* 4.5 Amp Peak Input Power: 4A@12V-48V * Depending on heat sink (25C ambient). IG8 SilverDust D2 IG V, Isolated I/O 7 TTL Inputs or Outputs (use QCI-BO-B52 for 24V I/O) 4 Analog Inputs (Joystick) Analog Output Option (use QCI-BO-B1A) RS-232 or RS-485 ASCII, Binary, Modbus Encoder Output CANopen Voltage Clamp and Resistor Drive Enable DB15HD (pin): SMI Port DB15HD (socket): Motor I/F including motor power and encoder Example: SilverDust IG8 with Ethernet and Modbus TCP QCI-D2-IG8-EM Blank Standard DIN compatible E Ethernet RJ45 Connector EM Modbus TCP Ethernet w/modbus TCP S SSI Port D DMX512 For multiple options, list fields in alphabetical order QuickSilver Controls, Inc. Page 18 of 45

19 Servo controller/drivers for NEMA 11, 17 and 23 frame, high torque, direct drive servomotors. These SilverDust controllers share a compact DIN mount designed to save cabinet space. They are great for multi-axis systems. The Ethernet option adds easy networking capability. CONTROLLER/DRIVER RECOMMENDED SYSTEM COMPONENTS Standard controller/driver is a QCI-D2-IG8. Ethernet controller/drive is a QCI-D2-IG8. A standard 9 pin D-sub type cable goes between the controller and PC COM port for RS-232 communications (QCI-C- D9M9F-6). MOTOR I/F CABLE For standard systems, this D-sub type cable goes between the motor and the controller. The generic part number is QCI-C-D15P-D15S-nn. Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). Standard stock lengths are 1,2, 4, and 10 feet. MOTOR The SilverDust D2 is capable of driving the 11 M-Grade as well as any 17, 23 or 24 I-Grade motor/encoders. POWER SUPPLY Power supply selection is motor dependent, but the following will work with all the 17 and 23 frame motors. SP (48V, 5A, 240 Watt) DIN RAIL MOUNT (OPTIONAL) The DIN Rail Bracket (QCI-DIN) is an optional kit for din mountable applications. QuickSilver Controls, Inc. Page 19 of 45

20 SILVERDUST QCI-D2-IGK The SilverDust IGK servo motor controller is designed to be a slave/master/or peer axis in a CANopen master/slave network requiring only power, communication, and CANopen to be wired. This cost effect controller can be programmed to simply respond to move commands from the CANopen bus. If only a few I/O are required, the standard 7 TTL I/O can be converted to 24V I/O using a 24V breakout QCI-BO-B52 on the SMI port. QCI-D2-IGK SILVERDUST IGK CONTROLLER/DRIVERS DRIVER CONTROLER OPTIONS QCI-D2-3.5 Amp For 23 Frame and Smaller 3.5 Amps per Phase Continuous* 4.5 Amp Peak Input Power: 4A@12V-48V * Depending on heat sink (25C ambient). QCI-D2 IGK SilverDust D2 IGK 7 TTL Inputs or Outputs (use QCI-BO-B52 for 24V I/O) 4 Analog Inputs (Joystick) Analog Output Option (use QCI-BO-B1A) RS-232 or RS-485 ASCII, Binary, Modbus, CANopen Voltage Clamp And Resistor DB15HD (pin): SMI Port DB15HD (socket): Motor I/F including motor power and encoder CANopen For an IGK IGK This selection creates the part number: QCI-D2-IGK Blank Standard DIN compatible D DMX512 QuickSilver Controls, Inc. Page 20 of 45

21 RECOMMENDED SYSTEM COMPONENTS CONTROLLER/DRIVER SilverDust D2 IGK (QCI-D2-IGK). This is an closed open frame system without extended I/O. For users that do not need the extra I/O capabilities, this system is recommended for significant cost savings. This controller includes CANopen capability. BASIC BREAKOUT (QCI-BO-B OR QCI-BO-B52) QCI recommends purchasing a breakout to simplify wiring power, communications and I/O. QuickSilver offers several breakouts (see our website), but the simplest is our Basic Breakout (QCI-BO-B). To convert the 7 TTL I/O to 5 24V isolated inputs and 2 open collector outputs, select the QCI-BO-B52. MOTOR I/F CABLE For standard system, this D-sub type cable goes between the motor and the controller. The generic part number is QCI-C-D15P-D15S-nn. Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). MOTOR The SilverDust D2 is capable of driving the 11 M-Grade as well as any 17, 23 or 24 I-Grade motor/encoders. POWER SUPPLY Power supply selection is motor dependent, but the following will work with all the 17 and 23 frame motors. SP (48V, 5A, 240 Watt) CAN BREAKOUT (QCI-BO-K) The CAN breakout brings the CAN connections out to screw terminals and provides an optional termination point for the CAN network. See Technical Document (QCI-TD064). QuickSilver Controls, Inc. Page 21 of 45

22 SILVERDUST QCI-D2-IGF The SilverDust IGF servo motor controller is our simplest, most cost effective closed frame controller. With only serial communication (RS-232/RS-485), and 7 TTL I/O, the IGF is an inexpensive way to add servo control to a serial device such as a PC, PLC, or HMI. With ASCII, binary, Modbus, and DMX protocols available, serial communications is a snap. If only a few 24V I/O are required, the standard 7 TTL I/O can be converted to 24V I/O using a 24V breakout QCI-BO-B52 on the SMI port. QCI-D2-IGF *Motor and cable not included SILVERDUST IGF CONTROLLER/DRIVERS DRIVER CONTROLER OPTIONS QCI-D2-3.5 Amp For 23 Frame and Smaller 3.5 Amps per Phase Continuous* 4.5 Amp Peak Input Power: 4A@12V-48V * Depending on heat sink (25C ambient). QCI-D2 IGF SilverDust D2 IGF 7 TTL Inputs or Outputs (use QCI-BO-B52 for 24V I/O) 4 Analog Inputs (Joystick) Analog Output Option (use QCI-BO-B1A) RS-232 or RS-485 ASCII, Binary, Modbus Voltage Clamp And Resistor DB15HD (pin): SMI Port DB15HD (socket): Motor I/F including motor power and encoder For an IGF IGF This selection creates the part number: QCI-D2-IGF Blank Standard DIN compatible D DMX512 QuickSilver Controls, Inc. Page 22 of 45

23 RECOMMENDED SYSTEM COMPONENTS CONTROLLER/DRIVER SilverDust D2 IGF (QCI-D2-IGF). This is an closed open frame system without extended I/O. For users that do not need the extra I/O capabilities, this system is recommended for significant cost savings. BASIC BREAKOUT (QCI-BO-B OR QCI-BO-B52) QCI recommends purchasing a breakout to simplify wiring power, communications and I/O. QuickSilver offers several breakouts (see our website), but the simplest is our Basic Breakout (QCI-BO-B). To convert the 7 TTL I/O to 5 24V isolated inputs and 2 open collector outputs, select the QCI-BO-B52. MOTOR I/F CABLE For standard system, this D-sub type cable goes between the motor and the controller. The generic part number is QCI-C-D15P-D15S-nn. Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). MOTOR The SilverDust D2 is capable of driving the 11 M-Grade as well as any 17, 23 or 24 I-Grade motor/encoders. POWER SUPPLY Power supply selection is motor dependent, but the following will work with all the 17 and 23 frame motors. SP (48V, 5A, 240 Watt) QuickSilver Controls, Inc. Page 23 of 45

24 SILVERDUST QCI-D2-IG The SilverDust IG servo motor controller s open frame design reduces its cost and size to fit those applications where an electronics enclosure is being used (ideal for OEMs). The SilverDust D2 I-Grade (IG) is a servo controller/driver for QuickSilver's line of NEMA 11, 17, and 23 frame, high torque, direct drive servomotors. The IG controller/driver is open framed and designed to servo QCI s I-Grade motors through a single connector. This single cable solution allows for easy installations and simple cable routing. The second connector is the SilverLode Multi-Function Interface (SMI) port and contains the power, communications and seven 3.3V I/O. Like all the SilverDust controllers, the IG comes standard with an SMI port for power, comm., and 7 TTL I/O. QuickSilver supplies many breakouts for the SMI port, including the QCI-BO-B52 that converts the 7 TTL I/O to 24V and the QCI-BO-B1A that converts I/O #2 to an analog output. If a third party motor is to be used, QuickSilver has the QCI-BO-M1 to breakout the motor I/F port. QCI-D2-IG-01 QCI-D2-IG QuickSilver Controls, Inc. Page 24 of 45

25 SILVERDUST IG CONTROLLER/DRIVERS DRIVER CONTROLER OPTIONS QCI-D2-3.5 Amp For 23 Frame and Smaller 3.5 Amps per Phase Continuous* 4.5 Amp Peak * Depending on heat sink (25C ambient). IG SilverDust D2 IG 7 TTL Inputs or Outputs (use QCI-BO-B52 for 24V I/O) 4 Analog Inputs (Joystick) Analog Output Option (use QCI-BO-B1A) RS-232 or RS-485 ASCII, Binary, Modbus Encoder Output Voltage Clamp And Resistor Drive Enable DB15HD (pin): SMI Port DB15HD (socket): Motor I/F including motor power and encoder Blank Standard L-Bracket for heat sinking. DIN compatible 01 Board Only Requires user to properly heat sink. R1 Board Only Same as 01 w/ Right Angle DB15HD connectors R2 Right-Angle Connector Option L-Bracket for heat sinking Motor Port with Right- Angle DB15HD connector SMI Port with Right-Angle DB15HD connector V1 Board Only Motor Port with Right Angle DB15HD connector SMI Port with Vertical DB15HD connector V2 Board Only Motor Port with Vertical DB15HD connector SMI Port with Right Angle DB15HD connector V3 Right-Angle Connector Option L-Bracket for heat sinking Motor Port with Right- Angle DB15HD connector SMI Port with Vertical DB15HD connector V4 Right-Angle Connector Option L-Bracket for heat sinking Motor Port with Vertical DB15HD connector SMI Port with Right-Angle DB15HD connector D DMX512 J CANopen L-Bracket for heat sink CAN connector J1 CANopen Board only Same as 01, but with CANopen option. For an IG with board only QCI-D2 IG 01 QuickSilver Controls, Inc. Page 25 of 45

26 This selection creates the part number: QCI-D2-IG-01 CONTROLLER/DRIVER RECOMMENDED SYSTEM COMPONENTS SilverDust D2 IG (QCI-D2-IG). This is an open frame system without extended I/O. For users that do not need the extra I/O capabilities, this system is recommended for significant cost savings. BASIC BREAKOUT (QCI-BO-B OR QCI-BO-B52) QCI recommends purchasing a breakout to simplify wiring power, communications and I/O. QuickSilver offers several breakouts (see our website), but the simplest is our Basic Breakout (QCI-BO-B). To convert the 7 TTL I/O to 5 24V isolated inputs and 2 open collector outputs, select the QCI-BO-B52. MOTOR I/F CABLE For standard system, this D-sub type cable goes between the motor and the controller. The generic part number is QCI-C-D15P-D15S-nn. Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). Standard lengths are 1, 2, 4, and 10 feet. For IP65 system, a special IP65 cable goes in between the motor and the controller. The motors and cables are IP65, but not the controller/driver. The generic part number is MOTOR The SilverDust D2 is capable of driving the 11 M-Grade as well as any 17, 23 or 24 I-Grade motor/encoders. POWER SUPPLY Power supply selection is motor dependent, but the following will work with all the 17 and 23 frame motors. SP (48V, 5A, 240 Watt) QuickSilver Controls, Inc. Page 26 of 45

27 SILVERDUST QCI-D2-MG The SilverDust MG is our smallest servo controller. Its open frame design and motor winding breakout is ideal for OEMs driving a 3 rd party motor in either open loop (no encoder) or closed loop. Like all the SilverDust controllers, the MGMG comes standard with an SMI port for power, comm., and 7 TTL I/O. QuickSilver supplies many breakouts for the SMI port, including the QCI-BO-B52 that converts the 7 TTL I/O to 24V and the QCI-BO-B1A that converts I/O #2 to an analog output. SILVERDUST MG CONTROLLER/DRIVERS DRIVER CONTROLLER OPTIONS QCI-D2-3.5 Amp For 23 Frame and Smaller 3.5 Amps per Phase Continuous* 4.5 Amp Peak Input Power: 4A@12V-48V * Depending on heat sink (25C ambient). MG SilverDust D2 MG 7 TTL Inputs or Outputs (use QCI-BO-B52 for 24V I/O) 4 Analog Inputs (Joystick) Analog Output Option (use QCI-BO-B1A) RS-232 or RS-485 ASCII, Binary, Modbus DB15HD (pin): SMI Port Motor: Plugged terminal strip Encoder: 10 Pin/Double Row Mating Connectors Sold Separately Blank Standard L-Bracket for heat sinking. DIN compatible 01 Board Only Requires user to properly heat sink. D DMX512 D1 DMX512 Board Only C CAN C1 CAN Board Only Example: SilverDust MG with DMX512 and CAN Board Only QCI-D2-MG-CD1 SILVERDUST M-GRADE (MG)THE SILVERDUST MG IS A SERVO CONTROLLER/ DRIVER FOR NEMA 17 & 23 FRAME MICROSTEP MOTORS ALSO KNOW AS A CLOSED LOOP STEPPER MOTOR CONTROLLER. THE SILVERDUST MG-C ADDS A CAN PORT WHICH SUPPORTS CANOPEN PROTOCOLS. (SEE BELOW.) RECOMMENDED SYSTEM COMPONENTS CONTROLLER/DRIVER (QCI-D2-MG) Standard SilverDust MG servo controller/driver. This is the L-bracketed version. All other options are application dependent. See part number section for more information on options. BASIC BREAKOUT (QCI-BO-B OR QCI-BO-B52) QuickSilver Controls, Inc. Page 27 of 45

28 QCI recommends purchasing a breakout to simplify wiring power, communications and I/O. QuickSilver offers several breakouts (see our website), but the simplest is our Basic Breakout (QCI-BO-B). To convert the 7 TTL I/O to 5 24V isolated inputs and 2 open collector outputs, select the QCI-BO-B52. CABLES The cables are specific to the motor selected. If a QCI M-Grade motor is used, the cables are: 5 Pin Motor Cable (QCI-C-1BS-4AS-10) 10 Pin Encoder Cable (QCI-C-2BS-5AS-10) MOTOR The SilverDust D2 is capable of driving the 11 M-Grade as well as third party motors. POWER SUPPLY Power supply selection is motor dependent, but the following will work with all the 17 and 23 frame motors. SP (48V, 5A, 240 Watt) QCI-D2-MG-01 QCI-D2-MG QuickSilver Controls, Inc. Page 28 of 45

29 SILVERNUGGET The following features are common to all SilverNugget controllers. RS-232/RS-485 Binary, ASCII, Modbus RTU 32K Memory(2K-3K program lines) 7 TTL Level I/O (Bi-directional) 4 Analog In (10 bit single ended or 11 bit differential) Secondary Encoder Input SMI Port SILVERNUGGET QCI-N3 For 34 Frame motors, the SilverNugget N3 provides up to 20A peak and 10A continuous. The N3 will drive QuickSilver s 34 frame motors with separate motor winding connectors. For systems with torque requirements from oz-in, the N3 controller/drive is the recommended system. SILVERNUGGET N3 I-GRADE CONTROLLER/DRIVERS DRIVER CONTROLLER OPTION MOTOR INTERFACE QCI-N3-10 Amps For 34 Frame 10 Amps per Phase Continuous* 20 Amps Peak * Depending on heat sink (25C ambient) E3 Standard 8 bit ASCII or 9 bit binary protocols M3 Modbus Same as E3 except 9 bit binary protocol replaced with Modbus protocol F4 Same as E3 except incoming encoder is divided by 4 to emulate a 4000CPR encoder Example: Standard SilverNugget N3 QCI-N3-E3-04-EE 04 I-Grade SilverLode Multi-Function Interface (SMI) Port DB15 (socket) I-Grade Interface for encoder signals DB3 (pin) Connector for input power DB5 (socket) for motor windings EE - Standard I-Grade Interface for connection to I- Grade motor / encoders QuickSilver Controls, Inc. Page 29 of 45

30 RECOMMENDED SYSTEM COMPONENTS MOTOR CABLE (I.E. QCI-C-D5P-D5S-NN) All N3 systems require a separate high power cable due to high power delivery in the system. The generic part number is QCI-C-D5P-D5S-nn (nn = length). Replace the last two digits nn with length of cable in feet (i.e. 10 for 10 feet). Standard stock lengths are 1, 4, and 10 feet. MOTOR (I.E. QCI-A34HC-N) The SilverNugget N3 is capable of driving any 34-frame I-Grade motor/encoder. N3 LINE POWER CABLE (I.E. QCI-34EC-LP-NN) This DB3 power cable provides the main power input to the system from the clamp module. CLAMP MODULE (I.E. QCI-CLCF-04-R2) A clamp module is required for all N3 system to protect the main power bus from regenerative braking during high acceleration and deceleration operations. See QCI-TD017 for more details on the high current clamp module. POWER SUPPLY (I.E. SE , RSP ) Power supply selection is motor dependent. 24V OPTICAL I/O MODULE (QCI-OPTMC-24) DIN mountable breakout used in place of the QCI-BO-B3 to breakout the 7 TTLLV I/O to isolated, 24V I/O. Note, an SMI cable (QCI-EC-SMI-2) is required to connect the controller to the OPTMC. QuickSilver Controls, Inc. Page 30 of 45

31 HYBRID SERVO MOTORS QuickSilver Controls, Inc. Page 31 of 45

32 NEMA 11 M-Grade Servo Motor Specifications 11-1 Maximum Speed (RPM) 4000 Optimal Speed (RPM)* 1000 Torque at Optimal Speed oz-in/ mnm Continuous Stall Torque oz-in/ mnm Peak Power (Mech. Watts) 13.2 Rotor Inertia oz-in 2 /Kg-m 2 Weight ounces/kg E Maximum Current (amps)** 1.3 Maximum Radial Force (lbs) 6.3 Maximum Axial Force (lbs) 2.25 QCI-M11-1 *Quarter not included QuickSilver Controls, Inc. Page 32 of 45

33 NEMA 11 M-GRADE MOTORS WITH OPTIONAL ENCODERS MOTOR TYPE MOTOR SIZE MOTOR OPTION ENCODER (OPTIONAL) M11- Standard 1 0B Standard 5 Pin Flat Connector 0BB Standard US Digital 4000 CPR 10 Pin/Double Row NOTE: Omit field for no encoder J 6 pin miniature JST connector, US digital 4000 CPR encoder with 10 Pin / Double row connector. Example part number: QCI-M11-1-0B-0BB, QCI-M11-1-J QuickSilver Controls, Inc. Page 33 of 45

34 NEMA 17 I-GRADE SERVO MOTOR Specifications H-3 Maximum Speed (RPM) Optimal Speed (RPM) (best power and 48v) Torque at Optimal Speed oz-in / Nm Continuous Stall Torque oz-in / Nm Peak Power (Mech. Watts) Rotor Inertia oz-in 2 / Kg-m 2 Weight pounds / Kg E E Maximum Current (amps) (drawn from power supply) Encoder Resolution (Counts/Rev) IP65 6T Option shown with shaft seal and cabling QCI-A17-1 QCI-A17H-3 QuickSilver Controls, Inc. Page 34 of 45

35 Torque Curve 60 17H-3 Torque Curve Torque (oz-in) Torque (mn-m) Torque (oz-in) Torque (mn-m) Speed (RPM) 48V 36V 24V 12V 48V MAX Speed (RPM) 48V 36V 24V 12V 48V MAX 0 NEMA 17 I-GRADE MOTORS/ENCODERS MOTOR TYPE/SIZE MOTOR INTERFACE A17-1 A17H-3 Blank Standard DB15HD Motor Interface Connector 6T IP65 14 Pin Round Connector Shaft seal required for full IP65 rating. o QCI-17M-65 Extra coating on motor exterior. Example: IP65 A17-1 QCI-A17-1-6T QuickSilver Controls, Inc. Page 35 of 45

36 NEMA 23 I-GRADE SERVO MOTOR Specifications 23L-1 23K-3 23L-3 23H-5 Maximum Speed (RPM) Optimal Speed (RPM) (best power and 48v) Torque at Optimal Speed oz-in / Nm Continuous Stall Torque oz-in / Nm Peak Power (Mech. Watts) Rotor Inertia oz-in 2 / Kg-m E E E E-5 Weight pounds / Kg Maximum Current (amps) (drawn from power supply) Encoder Resolution (Counts/Rev) Motor Series Length Shaft diameter Notes 23L [78 mm].250[6.35 mm] Shaft has.020[.5 mm] flat 23K [91 mm].250[6.35 mm] Shaft has.020 flat 23L [91 mm].250[6.35 mm] Shaft has.020 flat 23H [113 mm].250[6.35 mm] Note: See our website for 2D drawings and 3D models. QuickSilver Controls, Inc. Page 36 of 45

37 70 23L-1 Torque Curve K-3 Torque Curve Torque (oz-in) Torque (mn-m) Torque (oz-in) Torque (N-m) Speed (RPM) 48V 36V 24V 12V 48V Max Speed (RPM) 48V 36V 24V 12V 48 V Max H-5 Torque Curve Torque (oz-in) Torque (N-m) Speed (RPM) 48V 36V 24V 12V 48V MAX 0 NEMA 23 I-GRADE MOTORS/ENCODERS MOTOR TYPE/SIZE MOTOR INTERFACE A23L-1 A23K-3 A23L-3 A23H-5 Blank Standard DB15HD Motor Interface Connector 6T IP65 14 Pin Round Connector Shaft seal required for full IP65 rating. o QCI-23M-65 Extra coating on motor exterior. Example: Standard A23K-3 QCI-A23K-3 QuickSilver Controls, Inc. Page 37 of 45

38 NEMA 24 I-GRADE SERVO MOTOR Specifications 24P-6 Maximum Speed (RPM) v Optimal Speed (RPM) 600 Torque (oz-in/ Nm) at Optimal Speed Continuous Stall Torque oz-in / Nm Peak Power (Mech. Watts) Rotor Inertia oz-in 2 / Kg-m 2 Weight pounds / Kg Maximum Driver Input Current (Amps- DC) E Shaft Diameter in / mm / 8 Maximum Axial Force (lbs) 4.5 Maximum Radial Force(lbs) 0.55 from mounting face Maximum Axial Force (lbs) QCI-A24P-6 QuickSilver Controls, Inc. Page 38 of 45

39 NEMA 24 I-GRADE MOTORS/ENCODERS MOTOR TYPE/SIZE MOTOR INTERFACE A24P-6 Blank Standard DB15HD Motor Interface Connector To create a part number, choose one from each column above. For example: 24P-6 QCI-A24P-6 This selection creates the part number: QCI-A24P-6 QuickSilver Controls, Inc. Page 39 of 45

40 NEMA 34 I-GRADE SERVO MOTOR Specifications Maximum Speed (RPM) Optimal Speed (RPM) (best power and 48v) Torque at Optimal Speed oz-in / Nm Continuous Stall Torque oz-in / Nm Peak Power (Mech. Watts) Rotor Inertia oz-in 2 / Kg-m 2 Weight pounds / Kg Maximum Current (amps) (drawn from power supply) Shaft Diameter in/ mm Encoder Resolution (Counts/Rev) 34M-1 34HK-1 34HC-1 34HC-2 34HC-3 34HC E E E E E E NEMA 34 I-GRADE MOTORS/ENCODERS MOTOR TYPE/SIZE MOTOR INTERFACE A34L-1 A34M-1 A34HK-1 A34HC-1 A34HC-2 A34HC-3 A34HC-4 Blank Standard DB15HD Motor Interface Connector 6T IP65 Round Encoder Connector (14-Pin) Round Power Connector (6-Pin) Example: IP65 A34HC-1 QCI-A34HC-1-6T QuickSilver Controls, Inc. Page 40 of 45

41 34M-1 Torque Curve HK-1 Torque Curve Torque (oz-in) Torque (N-m) Torque (oz-in) Torque (N-m) Speed (RPM) 36V 24V 12V 48V Speed (RPM) 48V 36V 24V 12V 48V MAX HC-1 Torque Curve HC-2 Torque Curve Torque (oz-in) Torque (N-m) Torque (oz-in) Torque (N-m) Speed (RPM) Speed (RPM) 48V 36V 24V 12V 48V MAX V 36V 24V 12V 48V MAX 34HC-3 Torque Curve 34HC-4 Torque Curve Torque (oz-in) Torque (N-m) Torque (oz-in) Torque (N-m) Speed (RPM) 48V 36V 24V 12V 48V MAX Speed (RPM) 48V 36V 24V 12V 48V MAX 0 Note: NEMA 34L-1 motor uses SilverDust D2 servo controller/driver. *Flywheel not included QuickSilver Controls, Inc. Page 41 of 45

42 CABLES QCI-C-D15P-D15S-NN (NN = LENGTH IN FEET) Motor Interface Cable. Socket end goes into any I-Grade motor. Plug end connects to any I-Grade controller/driver. The motor interface cable is designed to minimize incoming and outgoing noise " Typical QCI-C-D15P-T14S-NN (NN = LENGTH IN FEET) This cable goes between the motor and the QuickSilver Controller/Driver for NEMA 17, 23, and 34 (SilverDust, SilverSterling, or SilverNugget ). Error! Reference source not found. QCI-C-D5P-D5S-NN (NN = LENGTH IN FEET) DB5 Motor Interface Cable. Due to high power consumption up to 25 Amps, the NEMA 34 motors require this separate power cable and QCI-C-D15P-D15S-nn for a complete system QCI-C-D5P-T6S-NN (NN = LENGTH IN FEET) IP65 Motor Interface Cable. Due to high power consumption, up to 25 Amps, the NEMA 34 motors require this separate power cable and QCI-C-D5P-DT6S-nn for a complete system QuickSilver Controls, Inc. Page 42 of 45

43 ACCESSORIES Shaft Seals (QCI-17M-65, QCI-23M-65) The shaft seal is required for an IP65 rating on the shaft end of the motor. The shaft seal consists of an o-ring seal for the motor s pilot and a quad ring seal for the shaft. The shaft seal needs periodic inspection, lubrication, and replacement if worn. USB to RS-485 Interface (QCI-USB-RS485) QCI-23M-65 USB (PC) to terminal strip (RS485). Uses USB power (Not Isolated). Operates as a standard USB serial port. Handshake timing for 485 is automatic. LEDs indicate transmit and receive activity. QCI-USB- RS485 RIGHT ANGLE ADAPTER (QCI-D15HD-R1,QCI-D15HD-R2) Motor cable connections in tight spaces can be a problem in many applications. These low profile right angle adapters provide an easy and inexpensive way for the motor cables to exit the front or back of the motor. The profile is approximately one inch. QCI-D15HD-R1 (motor not included) QCI-D15HD-R2 (motor not included) QuickSilver Controls, Inc. Page 43 of 45

44 BASIC BREAKOUT (QCI-BO-B, QCI-BO-B1, QCI-BO-S1) The Basic Breakouts connect directly to the SMI port on SilverLode controller/drivers which breaks out power, communication and I/Os. The Basic Breakouts work with I-Grade and M-Grade SilverNugget N2 and with SilverDust D2. Note, the QCI-BO-B1 is the same as the QCI-BO-B less the D9 connector. The QCI-BO-S1 is labeled for use with the SilverSterling units. MOTOR I/F BREAKOUT (QCI-BO-M1) The motor breakout QCI-BO-M1 attaches to any I-Grade SilverDust controller Motor I/F port. This unit breaks out the drive signals onto a 5-pin terminal and the encoder signals onto a 10-pin terminal for use with M-Grade or 3 rd party motors (non I-Grade). BASIC BREAKOUT WITH 24V I/O (QCI-BO-B52) The QCI-BO-B52 is a breakout module with 5 isolated 24v inputs and 2 non-isolated 24v outputs. The outputs are open drains rated for 24V/1A. The B52 breakout connects to the following controller/drivers via the SMI Port: SilverDust MG (QCI-DS004) SilverDust IG8 (QCI-DS018) SilverDust IG (QCI-DS019) SilverDust IGF (QCI-DS021) Note: The QCI-BO-B52 not for use with the SilverSterling or the SilverDust D2-IGB. QuickSilver Controls, Inc. Page 44 of 45