ServoRings TM - integrated rotary tables with high torque servo ring motor, high resolution ring encoder and high accuracy ring bearing
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- Justina Dorsey
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2 ServoRings TM - integrated rotary tables with high torque servo ring motor, high resolution ring encoder and high accuracy ring bearing Operating principle ServoRing TM rotary tables use segmented three phase RotoLinear TM synchronous brushless motor modules with high strength magnets on the rotors. The stator is made up of laminated stack and coil assembly with a large number of poles. Sinusoidal commutation of current control associated with the encoder feedback enables smooth torque generation with minimal torque ripple Cooling The motors can be cooled either by free air convection or water. Optional water cooling jacket can be installed in demanding applications when coolant is available. Acceleration Acceleration of ServoRings TM can be extremely high. As the inertia of the ring motor is usually much lower than the load inertia, acceleration can be much higher than with mechanical speed reducers. Accuracy and repeatability ServoRings TM are designed for high accuracy applications. They allow to position load much more precisely than geared or belt systems. Arc-sec accuracy and repeatability are achievable using high accuracy ring encoders and high stiffness ring bearings. Motion smoothness ServoRings TM have an inherent capability for extremely smooth motion achieved by closed loop controls with ring encoders. Direct drive systems are not subject to wear and backlash of mechanical systems. The smoothness of the operation and dynamic stability is maintained during lifetime of the machine Reliability and Long life Basic simplicity and minimum of moving parts make ServoRings TM inherently reliable. High precision ring bearings for combined axial and radial loads provide high mechanical rigidity and long life reliability even in the most demanding rotary table applications.
3 SRT Y120-H180 Motor Unit Parameter value Note Type 3 phase PM brushless Peak torque (coil 120 C) N*m 262 Continuous torque (coil 120 C) N*m 74/183 no cooling/water cooling Peak current (coil 120 C) Amp 15.7 Continuous current (coil 120 C) Amp 4.3/10.7 no cooling/water cooling Back-EMF V/rad/sec 14.1 Detent and static friction N*m 7/2 roller/ball bearings Rotor inertia Kg*m Encoder Line count Lines/rev 5000 higher resolutions available Interpolation resolution Counts/rev 1,280,000 with x256 interpolation Accuracy Arc-sec 10 Bearing Axial load, static kn 445/248 roller/ball bearings Axial load, dynamic kn 80/64 roller/ball bearings Radial load, static kn 148 Radial load, dynamic kn 70 Radial/Axial run-out mm 3 higher precision available Max. speed RPM 230/1200 roller/ball bearings SRT Y120-R200 Motor Unit Parameter value Note Type 3 phase PM brushless Peak torque (coil 120 C) N*m 262 no cooling/water cooling Continuous torque (coil 120 C) N*m 74/183 Peak current (coil 120 C) Amp 15.7 no cooling/water cooling Continuous current (coil 120 C) Amp 4.3/10.7 Back-EMF V/rad/sec 14.1 Detent and static friction N*m 7/2 roller/ball bearings Rotor inertia Kg*m Encoder Line count Lines/rev 31,488 Interpolation resolution Counts/rev 6,297,600 with x200 interpolator Accuracy Arc-sec 2.5 Bearing Axial load, static kn 445/248 roller/ball bearings Axial load, dynamic kn 80/64 roller/ball bearings Radial load, static kn 148 Radial load, dynamic kn 70 Radial/Axial run-out mm 5 higher precision available Max. speed RPM 230/1200 roller/ball bearings Note: System max speed depends on the available amplifier voltage and encoder resolution
4 SRT Y180-R200 Motor Unit Parameter value Note Type 3 phase PM brushless Peak torque (coil 120 C) N*m 93 Continuous torque (coil 120 C) N*m 32/70 no cooling/wa ter cooling Peak current (coil 120 C) Amp 15.7 Continuous current (coil 120 C) Amp 4.3/10.7 no cooling/water cooling Back-EMF V/rad/sec 12.0 Detent and static friction N*m 7/2 roller/ball bearings Rotor inertia Kg*m Encoder Line count Lines/rev 5000 higher resolutions available Interpolation resolution Counts/rev 1,280,000 with x256 interpolation Accuracy Arc-sec 10 Bearing Axial load, static kn 445/248 roller/ball bearings Axial load, dynamic kn 80/64 roller/ball bearings Radial load, static kn 148 Radial load, dynamic kn 70 Radial/Axial run-out mm 5 higher precision available Max. speed RPM 230/1200 roller/ball bearings SRT Y120-R200 Motor Unit Parameter value Note Type 3 phase PM brushless Peak torque (coil 120 C) N*m 187 No cooling/water cooling Continuous torque (coil 120 C) N*m 63/139 Peak current (coil 120 C) Amp 15.7 Continuous current (coil 120 C) Amp 4.3/10.7 Back-EMF V/rad/sec 14.2 Detent and static friction N*m 7/2 roller/ball bearings Rotor inertia Kg*m Encoder Line count Lines/rev 31,488 Interpolation resolution Counts/rev 6,297,600 with x200 interpolator Accuracy Arc-sec 2.5 Bearing Axial load, static kn 445/248 roller/ball bearings Axial load, dynamic kn 80/64 roller/ball bearings Radial load, static kn 148 Radial load, dynamic kn 70 Radial/Axial run-out mm 5 higher precision available Max. speed RPM 230/1200 roller/ball bearings Note: System max speed depends on the available amplifier voltage and encoder resolution
5 SRT Y120-H180 Motor Unit Parameter value Note Type 3 phase PM brushless Peak torque (coil 120 C) N*m 335 Continuous torque (coil 120 C) N*m 95/234 no cooling/water cooling Peak current (coil 120 C) Amp 14.7 Continuous current (coil 120 C) Amp 4.3/10.7 no cooling/water cooling Back-EMF V/rad/sec 18.1 Detent and static friction N*m 7/2 Rotor inertia Kg*m Encoder Line count Lines/rev 5000 higher resolutions available Interpolation resolution Counts/rev 1,280,000 with x256 interpolation Accuracy Arc-sec 10 Bearing Axial load, static kn 445/248 roller/ball bearings Axial load, dynamic kn 80/64 roller/ball bearings Radial load, static kn 148 Radial load, dynamic kn 70 Radial/Axial run-out mm 5 higher precision available Max. speed 1 RPM 230/1200 roller/ball bearings Note: System max speed depends on the available amplifier voltage and encoder resolution
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11 ServoRing TM Inquiry Form Company Address Contact name Telephone / fax Project title Short description Position of the rotary table vertical horizontal angle [ ] to the horizontal plane Controller Manufacturer Model Driver / Inverter Manufacturer Model Motion Unit Value Performance Unit Value Typical move deg Repeatability arc-sec Maximum speed rpm Absolute accuracy arc-sec Maximum acceleration rad/sec 2 Resolution arc-sec Accel /decel time sec Speed stability % Total cycle time sec Position stability arc-sec Load Axial run-out mm Load inertia Kg.m 2 Radial run-out mm Friction torque Nm Other resistance torque Nm Environmental Unit Value Dimensions Unit Value Ambient temperature C Max table outside diameter mm Max temperature rise C Max table inside diameter mm Water cooling available yes/no Max table height mm Clean room requirement yes/no Other parameters Vacuum requirement yes/no Power 1 x 110 V 1 x 220 V 3 x 220 V 3x 380 V Expected annual requirement Prototype required by Series production starts by IntelLiDrives, Inc. ServoRing@intellidrives.com 8510 Bustleton Ave. Philadelphia, PA Internet Tel (215) Fax (215)
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