ITER PROJECT J. FARINEAU ITER ORGANIZATION. September 29th, 2010 SOFT PORTO: ITER-ORG 1

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1 ITER PROJECT J. FARINEAU ITER ORGANIZATION September 29th, 2010 SOFT PORTO: ITER-ORG 1

2 Contents ITER Context and Background ITER Technical Systems ITER: Organization & Contractual Rules New ITER Project Baseline ITER Progress status and next CFT s September 29th, 2010 SOFT PORTO: ITER-ORG 2

3 ITER CONTEXT AND BACKGROUND September 29th, 2010 SOFT PORTO: ITER-ORG 3

4 Fusion powers the sun and the stars Prometheus stole the fire from the heaven On Earth, fusion could provide: Essentially limitless fuel, available all over the world No greenhouse gases Intrinsic safety No long-lived radioactive waste Large-scale energy production September 29th, 2010 SOFT PORTO: ITER-ORG 4

5 Moscow Beijing Daejeon ITER Oak Ridge Ghandinagha r Barcelona Naka September 29th, 2010 SOFT PORTO: ITER-ORG 5

6 ITER, is the result of a very long experience in Fusion Principales installations (Tokamak) Plasma edge effect ITER specific issues: Dust tritium invento TRIAM, J EAST, China September 29th, 2010 SOFT PORTO: ITER-ORG 6

7 Staffing (Feb 2010) September 29th, 2010 Professional staff Support staff Total CN EU IN JA KO RU US Total SOFT PORTO: ITER-ORG 25 Different nationalities7

8 Now we are firmly on ITER (the way) September 29th, 2010 SOFT PORTO: ITER-ORG 8

9 The Roadmap Beyond ITER Today s expts. upgrade, construction Operation ITER Des. Construction H D DT Test/Optimise Blanket 2nd DT Op. Phase IFMIF Design Construction Qualify DEMO Materials Optimise Materials DEMO Design Construction Initial Operation Reliability demo Alternative Confinement Schemes Commercial Power Plants Concept Design Construction Op. September 29th, 2010 SOFT PORTO: ITER-ORG 9

10 ITER TECHNICAL SYSTEMS September 29th, 2010 SOFT PORTO: ITER-ORG 10

11 Feeders (31) (NbTi) ITER Tokamak Cryostat (29 m high x 28 m dia.) Toroidal Field Coils (18) (Nb3Sn) Poloidal Field Coils (6) (NbTi) Thermal Shield (4 sub-assemblies) Vacuum Vessel (9 sectors) Correction Coils (18) (NbTi) Feeders (NbTi) In-vessel Coils Central Solenoid (6) (Nb3Sn) Divertor (54 cassettes) Blanket (440 modules) September 29th, 2010 SOFT PORTO: ITER-ORG 11

12 Magnet System 6 PF Coils (EU & RF) 9 Pairs of Correction Coils (CN) 18 TF Coils (EU & JP) Facts 48 superconducting coils - ~9800 tons - ~187 km of conductor 11.8 T (peak TF field) 68 ka (peak current) Stored energy 51 GJ 31 Feeders (CN) CS Coils Stack of 6 (US) September 29th, 2010 SOFT PORTO: ITER-ORG 12

13 Vacuum Vessel Facts - First safety barrier for ITER - SS 316 LN-IG - ~5300 tons (VV, ports, shielding only) m (63 ft) torus outer diameter m (37 ft) torus height - 9 Sectors assembled in triplets September 29th, 2010 SOFT PORTO: ITER-ORG 13

14 Remote Handling Systems Blanket RH System (JA) Transfer Cask Systems (EU+CN) Multi Purpose Deployer Hot Cell RH Equipment Cassette Toroidal Mover In-Vessel Viewing System September 29th, 2010 SOFT PORTO: ITER-ORG 14

15 ITER Remote Handling / Hot Cell PBS 23-5 NB RH PBS 23-6 Hot Cell RH Tokamak building Hot Cell building PBS 23-3 Transfer cask September 29th, 2010 SOFT PORTO: ITER-ORG 15

16 ITER Project Site Layout: 3-D graphics view September 29th, 2010 SOFT PORTO: ITER-ORG 16

17 ITER Buildings and Facilities PF Winding Building ~250 m (820 ft) x 45 m (148 ft) Tokamak & Assy building m x 81 m x 57 m high (~36000 m 2 ) Cryoplant 65 kw at 4.5 K & 1300 kw at 80 K Second largest in world Magnet power convertors buildings (~1000 MW output power) Tritium building 7 25 m x 80 m (~14000 m 2 ) Largest throughput in world (~300 kg/yr). Hot cell 60 m x 70 m Area - 60 hectares (~150 acres) September 29th, 2010 SOFT PORTO: ITER-ORG 17

18 ITER Organization & Contractual Rules September 29th, 2010 SOFT PORTO: ITER-ORG 18

19 In-Kind Contributions (Credit Values) EU Buildings & Excavation PA s 377 kiua (~580 Million ) EU VV & Magnet & Divertor PA s 297 kiua (~460 Million ) JA Magnet& Divertor PA s 310 kiua (~466 Million ) In-Kind Credit - Status 44 PA s signed to date 1729 kiua (~ 2.7 Billion ) ~ 60% of total in-kind PA value EU CN IN JA KO RF US IO Machine core Internal auxiliaries External auxiliaries Heating, Diagnostics, Control Buildings September 29th, 2010 SOFT PORTO: ITER-ORG 19

20 Integration between IO and DAs - Basic Roles and Responsibilities - Planning / Design* Integration / QA / Safety / Licensing / Schedule Installation Testing + Commissioning Operation ITER Organization Seven Members (Domestic Agencies, DA) Detailing / Designing* Procuring / Manufacturing Delivering Supporting installation Conformance * Depending on type of specification - Functional: Functional requirements by IO and design by DAs - Detail Design: Conceptual design by IO and detailed design by DAs - Build-to-print: Detailed design by IO and fabrication/shop design by DAs September 29th, 2010 SOFT PORTO: ITER-ORG 20

21 Responsibilities between ITER Organization / Domestic Agencies ITER Organization (IO) As owner and Nuclear Operator, ITER Organization, created through an International treaty signed by 7 members, is in charge of: - Design; - Specifications; - Assembly; - Operation of the ITER Machine. Domestic Agencies European Agency: Fusion for Energy - (F4E) Based in Barcelone, the European Agency contributes to % of total cost of the project: - Design and construction of all buildings (39) on ITER site -Equipments for the Vacuum Vessel, poloidal field coils (35 à 45%) F4E has created an antenna in Cadarache for follow-up of Buildings construction. This team, including technical assistance, will be composed of 200 people in Other Domestic Agencies The 6 other members are responsible for each of them of 9.09% of total investment. Domestic Agencies are in charge of Manufacturing of various equipments and of Delivery to ITER September 29th, 2010 SOFT PORTO: ITER-ORG 21

22 Relationship IO-DA s-suppliers IN 8.08 % PA s IKD s CN 7.97 % PA s IKD s US 7.85 % Suppliers EU % IKD s PA s IKD s PA s JP 8.07% IO % PA s IKD s In Cash IO Suppliers PA s IKD s PA s IKD s KO 7.96 % RF 8.08 % Suppliers PA: Procurement Arrangements IKD: In Kind Deliveries September 29th, 2010 SOFT PORTO: ITER-ORG 22

23 NEW ITER PROJECT BASELINE September 29th, 2010 SOFT PORTO: ITER-ORG 23

24 New Baseline Schedule for 2019 First Plasma First Plasma ITER Construction TF Coils (EU) Case Winding Mockups Complete TF10 TF15 CS Coil CS Final Design Approved CS3L CS3U CS Ready for Machine Assembly Vacuum Vessel (EU) VV Fabrication Contract Award VV 05 Buildings & Site Construction Contract Award Tokamak Bldg 11 RFE Tokamak Assembly Start Machine Assembly VV09 VV07 In Vessel Assembly New Project Baseline Approved by IC in July 2010 First Plasma Date Nov 2019 DT operation to begin March 2027 Tokamak Basic Machine Assembly Start Install CS Start Cryostat Closure Ex Vessel Assembly Assembly Phase 2 Assembly Phase 3 ITER Operations Pump Down & Integrated Commissioning Plasma Operations September 29th, 2010 SOFT PORTO: ITER-ORG 24

25 New ITER Organization Structure September 29th, 2010 SOFT PORTO: ITER-ORG 25

26 ITER PROGRESS STATUS AND NEXT CFT s September 29th, 2010 SOFT PORTO: ITER-ORG 26

27 Jacketing Lines Status CN, JA and RF have set up their jacketing lines; EU and US will award contracts in oncoming 2 months; KO is negotiating with JA. CN Jacketing Line JA Jacketing Line RF Jacketing Line at ASIPP at NSE at UNK September 29th, 2010 SOFT PORTO: ITER-ORG 27

28 TF Conductor Production Status JA has completed jacketing of 760 m Cu dummy cable and first three superconducting cables (100m and 2 x 420m). Welding & Leak Checking Cable Insertion Compaction & Spooling September 29th, 2010 SOFT PORTO: ITER-ORG 28

29 Roads Upgrades Complete TF Coil ~360 t 16 m Tall x 9 m Wide VV Sector ~400 t 12 m Tall x 9 m Wide PF1 Coil ~200 t 9.4 m Dia Heavy Component on Road (TF Coils, VV Sectors, & PF1 Coil) September 29th, 2010 SOFT PORTO: ITER-ORG 29

30 ITER Construction Site ITER Tokamak PF Coil Winding Building (first building on site) Main platform-leveling work is complete (~40 acres) Handover of the ITER site from CEA to the IO in June 2010; Tokamak Excavation started in July 2010 Construction of the PF Coil Winding Building & ITER Office building began in July 2010 September 29th, 2010 SOFT PORTO: ITER-ORG 30

31 ITER Construction Site September 29th, 2010 SOFT PORTO: ITER-ORG 31

32 PF COILS Facility Construction September 29th, 2010 SOFT PORTO: ITER-ORG 32

33 PF COILS Facility Construction September 29th, 2010 SOFT PORTO: ITER-ORG 33

34 PF COILS Facility Construction September 29th, 2010 SOFT PORTO: ITER-ORG 34

35 Key Technologies Superconductive Coils (Nb 3 Sn and NbTi) Welded steel structures (TIG, NG-TIG, MIG, EB, Laser, ) High-Vacuum technologies High heat flux technologies Insulating coatings Neutral Beam Power Supplies and High Voltage Components ( of the order of 1 MV) High Power, High Frequency Transmission Lines and Sources (in the ranges 5-8 GHz and GHz) Electrical Power Supplies September 29th, 2010 SOFT PORTO: ITER-ORG 35

36 Key Technologies Remote Handling Tools Vacuum Cryopumps Mechanical Pumps and Cooling Water Systems Tritium Handling and Atmosphere Detritiation and Tritium Compatible Valves Materials for tritium breeding blankets including ceramic breeder and beryllium pebbles and permeation barriers Buildings and Infrastructure September 29th, 2010 SOFT PORTO: ITER-ORG 36

37 PA s to be signed by end of March PA REFERENCE 5.3.P6.JA.01 NB H&CD Power Supply for Heating Neutral Beam 2019 IPS DATE 22-Feb-10 PROJECTION DATE September 2010 SLIDE # P4.IN.01 IC H&CD Radio Frequency Power Supply 31-Mar-10 November P3A.RF.01 PF Magnet 1 31-Mar P5A.CN.01 Magnet Feeders 16-Apr P9.EU.01 NBTF Components 05-May-10 September 2010 December 2010 September P1A.IN.01 Cryostat 25-Jun-10 October P2.CN.01 AC/DC Converters 13-Jul-10 PAs that can be signed at next MAC or IC December 2010 *PA will be split in 2 parts with the value of the 1st part being but this does not change the global KIUA value. 2nd part will be signed in September 29th, 2010 SOFT PORTO: ITER-ORG 37 17

38 PA REFERENCE 2019 IPS DATE P2.KO.01 AC/DC Converters 13-Jul P3.RF.01 Switching Network, Fast Discharge Units, DC Busbar & Instrumentation 19-Jul P2.CN.02 RPC-HF 08-Oct P9.IN.01 Spider 100 KV PS and Calorimeter 2.3.P1.JA.01 In-Vessel remote Handling Blanket 14-Oct P1.EU.01 Cryoplant 07-Dec PA s to be signed by end of March P2.EU.01 In-vessel remote Handling Divertor PROJECTIO N DATE December 2010 December 2010 December 2010 September 2010 SLIDE # Oct-10 March December Dec-10 May September 29th, 2010 SOFT PORTO: ITER-ORG 38

39 PA s to be signed by end of March 2011 PA REFERENCE 2019 IPS DATE PROJECTI ON DATE SLID E # P1B.IN.01 VVPSS 04-Jan P9.JA.01 NBTF Components 04-Jan P2.IN.02 Cryolines Late Delivery 10-Feb P1B.CN.01 Pulsed Power Electrical Network 21-Feb P8C.US.01 SSEN Components 21-Feb P4.US.01 Vacuum Auxiliary Systems Early Delivery 04-Mar P3.RF EC Gyrotrons 23-Mar September 29th, 2010 SOFT PORTO: ITER-ORG 39

40 Next CFT s (1) Development Equipments and Design activities for CODACS HCD IC & EC: R&D and Design activities Many types of activities for Diagnostics Systems IT activities: Maintenance, SAP Assistance, general support and consultancy Tokamak: Materials & Welding qualification testings Tokamak: Heat Flux testing Component mechanical testing Welding performance under irradiation Mechanical test Magnet support In Vessel Coils interface trial Thermo-Mechanical tests on Blanket Quench Detection Instrumentation Studies Blanket & Divertor R. H. activities Remote Handling R&D Remote Handling Procedures Validation Hot Cell remote Handling Technology September 29th, 2010 SOFT PORTO: ITER-ORG 40

41 Next CFT s (2) Vacuum Vessel Field Joint Welding Control (Tender closed) Framework Contract on Engineering support to Machine Assembly & Plant Installation (tender closed) Framework Contract on Access Control, Security Design and Procurement Support Framework Contract on Human factors Software System for Support of Assembly & Installation work Package Engineering & Planning Cryogenic Plant (Liquid Helium, 65 kw) Final Design of Detritiation System Cable Engineering Tritium Plant (elements of) Support to the owner for Electrical Engineer Leak localization: Water or Helium leaks in Cryostat or in Torus HTWP Design Proof of Design for DS Scrubber columns to replace molecular sieves September 29th, 2010 SOFT PORTO: ITER-ORG 41

42 September 29th, 2010 SOFT PORTO: ITER-ORG 42

43 BACK-UP SLIDES September 29th, 2010 SOFT PORTO: ITER-ORG 43

44 As of today, 45 Procurement Arrangements have been signed. REFERENCE Signature date P6A.JA.01 TF Conductors 28 November P6A.EU.01 TF Conductors 18 December P6A.RF.01 TF Conductors 12 February P6A.KO.01 TF Conductors 07 May P6A.CN.01 TF Conductors 16 June P1A.EU.01 TF Magnet Windings 20 June P6C.CN.01 PF Conductors 10 October P1B.JA.01 TF Magnet Windings 19 November P2B.JA.01 TF Magnet Structures 19 November P2.EU.01 PF Coil Winding Facility 19 November P1A.KO.01 Main Vessel 19 November P2A.KO.01 Equatorial and Lower Ports 19 November 2008 September 29th, 2010 SOFT PORTO: ITER-ORG 44

45 REFERENCE Signature date P2.EU.02 Architect Engineering Services 4 May P2.EU.03 Tokamak Pit Excavation and Drainage 4 May P2.EU.04 Seismic Isolation Pads 4 May P7A.IN.01 Diagnostic neutral Beam Power Supply 19 April P6C.EU.01 PF Conductors 4 May P2C.RF.01 Divertor Dome 9 June P2B.RF.01 Upper Ports 9 June P2A. JA.01 Divertor Outer Vertical Target 17 June P6A.US.01 TF Conductors 18 June P1A-1B.US.01 Tokamak Cooling Water System 18 June P3A-B.EU.01 PF Magnets 2,3,4,5,6 (EU) 19 June As of today, 45 Procurement Arrangements have been signed. 5.3.P6.EU.01 Power Supply for Heating Neutral Beam ( Low Voltage) 13 July 2009 September 29th, 2010 SOFT PORTO: ITER-ORG 45

46 As of today, 45 Procurement Arrangements have been signed. REFERENCE Signature date P2A.KO.01 Machine Assembly Tooling 3 August P1B.IN.01.0 VV In-Wall Shielding Block Assemblies 24 September P6C.RF.01 PF Conductors 2 October P1A-P8B.EU.01 SSEPN and PPEN Detailed System Engineering Design 26 October P1A.EU.01.0 VV Main Vessel 7 sectors 19 November P6B.JA.01 Central Solenoid Conductor 8 December P3.IN.01.0 IC H&CD RF Power Sources 5 February P2D.RF.01 PFC HHF Tests 23 February P4A-B.US.01 Central Solenoid Magnet 12 March P2B.EU.01.0 Divertor Inner Vertical Targets 12 March P7B.IN.01 Diagnostic Neutral Beam Line 22 March 2010 September 29th, 2010 SOFT PORTO: ITER-ORG 46

47 36 REFERENCE 2.6.P2A.IN.01 Component Cooling Water System (CCWS) Chilled Water System (CHWS) and Heat Rejection System (HRS) Signature date 22 March P2.US.01 IC Transmission Lines 30 April P3C.CN.01 Corrections Coils 11 May P2C.CN.01 Magnet Supports 11 May P6C.CN.02 Conductors for CC and Feeders 11 May As of today, 45 Procurement Arrangements have been signed. 5.2.P2.US.01 Electron Cyclotron Main Transmission Lines 12 May P2A.EU.01 Pre compression rings 12 May P2.EU.05 Buildings Construction 14 May P1.KO.01.0 Thermal Shield 17 May P2.IN.01 Lower Pipe Chase Cryolines 10 June 2010 September 29th, 2010 SOFT PORTO: ITER-ORG 47

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