K4 drive systems Brilliantly versatile. Drive solutions Industrial drive engineering

Transcription

1 K4 drive systems Brilliantly versatile Drive solutions Industrial drive engineering

2 About ebm-papst. As technological leader for ventilation and drive engineering, ebm-papst is in demand as an engineering partner in many industries. With over 15, different products, we provide the right solution for just about any challenge. Our fans and drives are reliable, quiet and energy-efficient. Six reasons that make us the ideal partner: Our systems expertise. You want the best solution for every project. The entire ventilation system must thus be considered as a whole. And that s what we do with motor technology that sets standards, sophisticated electronics and aerodynamic designs all from a single source and perfectly matched. Closeness to our customers. ebm-papst has 25 production locations worldwide (including facilities in Germany, China and the USA), together with 49 sales offices, each of which has a dense network of sales representatives. You will always have a local contact, someone who speaks your language and knows your market. Our spirit of invention. We are also always able to develop customized solutions for you with our versatile team of over 6 engineers and technicians. Our lead in technology. We are pioneers and leaders in the development of high-efficiency EC technology. Already today almost all our products are also available with GreenTech EC technology. The list of benefits is long: higher efficiency, low maintenance, longer service life, sound reduction, intelligent control characteristics and unrivalled energy efficiency. Our standard of quality. Our quality management is uncompromising, at every step in every process. This is underscored by our certification according to international standards including DIN EN ISO 91, TS declaration of conformity and DIN EN ISO 141. Our sustainable approach. Assuming responsibility for the environment, for our employees and for society is an integral part of our corporate philosophy. We develop products with an eye to maximum environmental compatibility, in particular resource-preserving production methods. We promote environmental awareness among our young staff and are actively involved in sports, culture and education. That s what makes us a leading company and an ideal partner for you

3 Contents. Information Information About ebm-papst 2 The K4 can do (almost) everything 4 K4 motors VDC K4 8 ECI-63.XX-K4 1 K1 Motor combined with external control electronics ECI-8.XX-K1 16 VTD-XX.XX-K4S (position) 17 K4 drive systems Accessories Commissioning tools 2 Integration in Profinet networks 21 ebm-papst around the world 23 K1 motor with control electronics Accessories ebm-papst around the world

4 The K4 can do (almost) everything... Basic functions of K4 electronics Speed, torque and positioning control for BLDC motors Benefits for you with K4 electronics Excellent control mode using field-oriented control Choice of operating modes and parameters using RS485 Extensive interface with various inputs and outputs Activation of the power amplifier via digital input Integrated braking chopper function Set rotation speed control range from n = U/min (with holding torque) up to max. speed (depending on motor) High efficiency and power density in compact construction Up tp 75 Watts power output VDC K4 ECI-63.XX-K4 ECI-8.XX-K1 & VTD K4S 125 W 3 mnm 4 W 85 mnm 75 W 18 mnm

5 Accessories K4 drive systems K1 motor with control electronics Information Operating it is like child's play Parameterization and commissioning using PC software Kickstart Intuitive operation even without knowledge of programming languages No BUS knowledge required ebm-papst around the world

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7 K4 motors. Information VDC K4 8 ECI-63.XX-K4 1 K4 drive systems Accessories K1 motor with control electronics ebm-papst around the world

8 VDC motor. VDC K4 3-phase external rotor motor with EC technology High-poled motor structure for optimum power density. Drive with completely integrated K4 operation and control electronics Integrated speed, torque and position control Selection of operating modes and parameter setting via RS485 Interface with analog and digital control inputs Integrated brake chopper Robust mechanical design in IP 54 for industrial applications Electrical connection via cable with free wire ends Nominal data Type VDC K4-B VDC K4-D Nominal voltage (U N ) V DC Nominal speed (n N )* rpm 4 Nominal torque (M N )* mnm Nominal current (I N )* A Nominal output power (P N )* W Starting torque (M max ) mnm 75 9 Permissible peak current (I max )** A Speed at no-load operation (n L ) rpm 5 No-load current (I L ) A.4.25 Recommended speed control range rpm... 4 Rotor moment of inertia (J R ) kgm 2 x Overload protection integrated Permissible ambient temperature range (T U ) C Weight kg.59 Order no. (cable type)*** IP Subject to alterations * At T U max. 4 C ** Permissible time for peak current: max. 1 sec. to be repeated only after complete cool down Preferred type: ready to ship in 48 hours *** Classification of protection class refers to installed state with sealing on the flange side Characteristic curve VDC K4-B (at 25 C) VDC K4-D (at 25 C) 6 M N 2, 1 M Max 6 M N 2, 1 M Max , , , ,3 7 Speed n [min -1 ] 3 2 1, 6,7 Current I [A] Efficiency [%] Speed n [min -1 ] 3 2 1, 6,7 Current I [A] Efficiency [%] 1 3, , Continuous operation Short-time operation Continuous operation Short-time operation Torque M [mnm] Torque M [mnm] 1) Nominal data, see table 1) Nominal data, see table

9 Technical drawing Ø 63±.2 Ø 5 All dimensions in mm Information Ø 4 52±.5 2±.3 2.5±.1 3x12 grooves for O-ring +.1 Ø 8+.6 R ±.5 4±.5 twisted and tin-plated Ø 25h8 6x hole* M4 * For thread-rolling screws according to DIN 75 24±.2 85±5 Ø7.2±.15 Fradial L1 5±1 Faxial F axial 2 N F radial 6 N L1 24±.5 1 mm Permissible shaft load at nominal speed and life expectancy L 1 (nominal operation) of 2 h (at T U max. 4 C) K4 drive systems Electrical connection / cable with open wires Signal Power Wire color Configuration Function white D-IN-A NPN 24 V brown D-IN-B NPN 24 V green D-IN-1 NPN 24 V yellow D-IN-2 NPN 24 V / analog... 1 V / brake gray D-OUT-1 PNP 24 V pink D-OUT-2 PNP 24 V blue Must not be used red A-IN V (differential) black A-GND GND for analog IN 1 (differential) violet RS485 A (+) Progr. bus gray / pink RS485 B ( ) Progr. bus red / blue U Logic Logic power supply (24 V) gray Ballast Ballast resistor brown U ZK Power supply black GND Power / signal GND Recommended AWG K1 motor with control electronics Modular construction kit Commissioning tool Basic motor Planetary gearheads Accessories Kickstart NoiselessPlus 63 Performax 63 Performax Plus 63 Crown gearheads EtaCrown 75 EtaCrown Plus 63 Spur gearheads Compactline 91 Flatline ebm-papst around the world

10 ECI motor. ECI-63.XX-K4 Drive with completely integrated 4Q operation and control electronics Speed, torque or position mode possible Selection of operating modes and parameter setting via RS485 Extensive interface with various inputs and outputs Output stage enabled via digital input Integrated brake chopper Speed set values from n= with holding torque up to 5 rpm Excellent control behavior via field-oriented control with sine commutation High efficiency and high power density realized in a compact design User-friendly parameter setting with Kickstart PC software Nominal data Type ECI-63.2-K4 -B ECI-63.2-K4 -D ECI-63.4-K4 -B ECI-63.4-K4 -D ECI-63.6-K4 -D Nominal voltage (U N ) V DC Permissible supply voltage range (U ZK ) V DC Max. reverse voltage V DC Nominal speed (n N ) rpm 4 Nominal torque (M N )** mnm Nominal current (I N )** A Nominal output power (P N )** W Starting torque (M max ) mnm Speed at no-load operation (n L ) rpm No-load current (I L ) A Recommended speed control range rpm... 5 Set value input analog / PWM / frequency / digital Rotor moment of inertia (J R ) kgm 2 x Function for motor protection at stall thermal Overload protection integrated Permissible ambient temperature range (T U ) C Weight kg Order no. (wire interface)* IP Order no. (connector interface)* IP Subject to alterations * Classification of protection class refers to installed state with sealing on the flange side Preferred type: ready to ship in 48 hours ** At T U max. 4 C

11 K4 drive systems Information Characteristic curve ECI-63.2-K4, 24 V (at 25 C) ECI-63.4-K4, 24 V (at 25 C) 7 M N M Max M N M Max Speed n [min -1 ] Continuous operation Short-time operation Torque M [mnm] 1) Nominal data, see table Characteristic curve 48 V on request Current I [A] Efficiency [%] Speed n [min -1 ] Continuous Short-time operation operation Torque M [mnm] 1) Nominal data, see table Characteristic curve 48 V on request Current I [A] Efficiency [%] K1 motor with control electronics ECI-63.6-K4, 48 V (at 25 C) 7 M N M Max Speed n [min -1 ] Continuous Short-time operation operation Current I [A] Efficiency [%] Accessories Torque M [mnm] 1) Nominal data, see table ebm-papst around the world

12 ECI motor. ECI-63.XX-K4 Technical drawing All dimensions in mm 4 x hole* for M5 1 deep 4 x x hole* for M4 1 deep (16.3) 4 x 9 L 2±.1 ØD 2±.3 Ø 63.5 M16 Ø Ø 63±.2 Ø 36 Ø 4 Ø Type L Ø D R 2.25±.1 M5 5 deep ECI ±.3 6 g5 ECI ±.3 6 g5 ECI ±.3 1 g5 * For thread-rolling screws according to DIN 75 Fradial L1 Faxial F axial 15 N F radial 15 N L1 2 mm Permissible shaft load at nominal speed and life expectancy L 1 (nominal operation) of 2 h (at T U max. 4 C) Electrical connection C A B Signal Power Wire color Pin Configuration Function white 1 D-IN-A NPN 24 V brown 2 D-IN-B NPN 24 V green 3 D-IN-1 NPN 24 V yellow 4 D-IN-2 NPN 24 V / analog... 1 V / brake gray 5 D-OUT-1 PNP 24 V pink 6 D-OUT-2 PNP 24 V blue 7 D-OUT-3* PNP 24 V red 8 A-IN V (differential) black 9 A-IN-GND GND for analog IN 1 (differential) violet 1 RS485 A (+) Progr. bus gray / pink 11 RS485 B ( ) Progr. bus red / blue 12 U Logic Logic power supply (24 V) gray A Ballast Ballast resistor brown B U ZK Power supply black C GND Power / signal GND Recommended AWG * Output (OUT 3) is only available on ECI-63.XX-K

13 Cable Type Length L (mm) Order no. Cable (12+3 Pins) 1 ± Cable (12+3 Pins) 3 ± Type Length L (mm) Order no. Cable (12+3 Pins) 1 ± Cable (12+3 Pins) 3 ± K4 drive systems Information For self-assembly, cables can be obtained from Hummel: Hummel cable connector M16 for cable Ø 8-11 mm, Tightening torque: 5 Nm (Order no ) Hummel crimp insert series M16, socket 12+3 with special coding (Order no. 7K ) Hummel crimp contact socket 3 x, power, crimp range mm 2 (Order no ) Hummel crimp contact socket 12 x, signal, crimp range mm 2 (Order no ) Modular construction kit Brake system Basic motor Spring-applied brake, integrated Brake module ECI 63-K4 Planetary gearheads NoiselessPlus 63 Performax 63 Performax Plus 63 Optimax 63 K1 motor with control electronics Commissioning tool Kickstart Crown gearheads EtaCrown 75 EtaCrown Plus 63 Accessories Cable Connection cables have to be ordered separately For motor-gearbox combinations, depending on the choice of the single components, the maximum allowable torque (gearbox) can be exceeded or respectively not reached. You can find an overview of our drive systems with technical data in our main catalogues ECI and VD/VDC ebm-papst around the world

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15 K1 motor in combination with external control electronics. Information ECI-8.XX-K1 16 VTD-XX.XX-K4S (position) 17 K4 drive systems Accessories K1 motor with control electronics ebm-papst around the world

16 ECI motor. ECI-8.XX-K1 Highly dynamic 3-phase internal rotor motor with EC technology Low cogging torque Robust, noise-optimized ball bearing system for a long service life High efficiency and high power density realized in a compact design Protection class IP 4/IP 54 and connection by connector system Basic motor with electronic module K1 for operation with external control electronics Mechanical design and interfaces designed for modular flexibility Nominal data Type ECI-8.2-K1 -B ECI-8.2-K1 -D ECI-8.4-K1 -B ECI-8.4-K1 -D ECI-8.6-K1 -D Nominal voltage (U N ) V DC Nominal speed (n N )* rpm 4 Nominal torque (M N )* mnm Nominal current (I N )* A Nominal output power (P N )* W Starting torque (M max ) mnm Permissible peak current (I max )** A Permanent stall torque (M NO ) mnm Speed at no-load operation (n L ) rpm No-load current (I L ) A... 4 Speed at no-load operation (n L ) rpm Rotor moment of inertia (J R ) kgm 2 x Motor constant (K E ) mvs/rad Connection resistance (R V ) Ω Connection inductance (L V ) mh Overload protection integrated Permissible ambient temperature range (T U ) C Weight kg Order no. (wire interface)*** IP Order no. (cable routing)*** IP 54 On request Subject to alterations * At T U max. 4 C ** Permissible time for peak current: max. 5 sec. to be repeated only after complete cool down *** Classification of protection class refers to installed state with sealing on the flange side

17 Control electronics. VTD-XX.XX-K4S Information Operating electronics for driving 3-phase BLDC motors up to 1 watt output power Four-quadrant controller Speed, torque and positioning mode Selection of operating modes and parameter setting via RS 485 User-friendly parameter setting with Kickstart PC software Integrated brake ballast-control Device status notification by 2 LEDs K4 drive systems Nominal data Type VTD-24.4-K4S VTD-48.2-K4S Nominal voltage (power supply U N ) V DC Permissible supply voltage range (U) V DC Maximum output current (max. 5 sec)* A 1 Permissible continuous output current* A 4 ± 1% 2 ± 1% Nominal voltage (Logic supply U L ) V DC 24 Logic current draw** (at 24 V DC) ma < 1 Maximum commutation frequency khz 2 Switching frequency khz 2 Minimum connection inductance mh.1 Digital inputs Number 4 Digital outputs Number 3 Analog inputs Number 1 Parameterization interface RS 485 Efficiency (in optimum working range) % > 95 Permissible ambient temperature range (T U ) C Permissible ambient humidity*** % Protection class IP 2 Weight kg approx..5 Order number (IP 2) Subject to alterations Series planned for 2nd q/217 * Applicable at rated temperature T U = 25 C, Derating at deviating (higher) temperatures ** Current draw without current requirement of digital outputs *** Condensation not permitted K1 motor with control electronics Accessories ebm-papst around the world

18 ECI motor. ECI-8.XX-K1 Technical drawing All dimensions in mm 8 x hole* for M6 13 deep 45 4 x hole* for M5 13 deep 4 x 9 L1 L2 3±.3 3± Ø Ø x x 9 Ø 8 ±.2 4 x 9 Ø 45 Ø 56 Ø 6 Type L1 L2 ECI ±.3 89 ±.3 ECI ±.3 19 ±.3 ECI ± ±.3 * For thread-rolling screws according to DIN 75 Fradial L1 Faxial F axial 7 N F radial 33 N L1 15 mm Permissible shaft load at nominal speed and life expectancy L 1 (nominal operation) of 2 h (at T U max. 4 C) Characteristic curve ECI-8.2-K1, 24 V (at 25 C) 7 ECI-8.4-K1, 24 V (at 25 C) 7 M N M Max M N M Max Speed n [min -1 ] Current I [A] Efficiency [%] Speed n [min -1 ] Current I [A] Efficiency [%] 1 Continuous Short-time operation operation Continuous Short-time operation operation Torque M [mnm] Torque M [mnm] 1) Nominal data, see table 1) Nominal data, see table Characteristic curve 48 V on request Characteristic curve 48 V on request ECI-8.6-K1, 48 V (at 25 C) Speed n [min -1 ] M N M Max Current I [A] Efficiency [%] 1 Continuous Short-time operation operation Torque M [mnm] ) Nominal data, see table

19 41 Information Technical drawing control electronics All dimensions in mm 96 X 16 X X 17 K4 drive systems X 12 Status LEDs X 11 Mating connectors are included in delivery Accessories setup Commissioning tool Kickstart Kickstart PC software for commissioning/ parametrization of the drive controller Commissioning setup Controller Power supply PLC PC with software Kickstart K1 motor with control electronics Interface adapter Order no Motor Control electronics Image of Kickstart PC software Modular construction kit for ECI 8 motor Accessories Basic motor Brake system On request Planetary gearheads Performax Plus 63 Optimax 63 Encoder system On request For motor-gearbox combinations, depending on the choice of the single components, the maximum allowable torque (gearbox) can be exceeded or respectively not reached. You can find an overview of the electrical connection in our main catalogues ECI and VD/VDC ebm-papst around the world

20 Commissioning K4 motors. Parameterization and commissioning Automatic operation Automatic operation with stored parameters and integrated control PC with Kickstart software Power supply Controller Controller PLC PLC Power supply Adapter drive drive Control electronics Control electronics motor motor The RS485 interface serves as an interface for parameterization and diagnosis. It can be operated using the freely available Kickstart PC software. This requires a PC and the ebm-papst USB-CAN-RS485 adapter. The adapter is available as an accessory and can be ordered using the part number Interface adapter for Kickstart PC software Order No. USB-CAN-RS485 adapter Load your detailed operating manual and the PC software Kickstart under or the adjacent QR code: Functional description of the LED displays LED name Colour Function assignment Data Error microsd red green red green red green No assignment Active data transfer via the USB-CAN-RS485 adapter No response following request to K4 Receipt of a faulty data package Received data is ok No assignment Access to the memory card

21 Easy integration into Profinet networks. Information The SIEMENS ET 2SP allows easy integration of our K4 drivers in the Profitnet networks via communication module CM PtP K4 drive systems ECI-8.XX-K1 VTD-XX.XX-K4S ECI-63.XX-K4 VDC K4 K1 motor with control electronics Advantages Automatic parameterization of the drive (K4 knowledge not required) Automatic controller setting Application setting in physical values Various statistics and diagnostic information Speed/position commands Automatic determination of the start-up time using integrated mechatronic model HMI control displays allow intuitive interaction Schematic layout The RS485 interface available on the compact drive allows integration into Profinet networks Functional components allow simple control Accessories ebm-papst around the world

22 Region in Germany. Region north Region Middle / East Region Central / West Region South / East 1 Region South / West Region South / East

23 ebm-papst around the world. Information ebm-papst St. Georgen GmbH & Co. KG Hermann-Papst-Straße St. Georgen Germany Phone Fax info2@de.ebmpapst.com ebm-papst ZEITLAUF GmbH & Co. KG Industriestraße Lauf a. d. Pegnitz Germany Phone Fax info4@de.ebmpapst.com Germany Northern region Norderstedt Breuell & Hilgenfeldt GmbH Udo Wildenblanck Regional Sales Manager Drive Technology Oststraße Norderstedt Phone Fax Udo.Wildenblanck@de.ebmpapst.com Central / eastern region Southern / eastern region 1 Dipl. oec. (VWA) Henry Sämisch Waldweg Luckau Phone Fax Henry.Saemisch@de.ebmpapst.com Central / western region Markus Psik Am Dreispitz Hemsbach Phone Fax Markus.Psik@de.ebmpapst.com Southern / western region Meißenheim Michael Weber Karlstraße Meißenheim Phone Fax Michael.Weber@de.ebmpapst.com Southern / eastern region 2 Munich Dipl. Eng. (Univ.) Patrick Christleven Faustnerweg Munich Phone Fax Patrick.Christleven@de.ebmpapst.com Motor specialist Europe Motor representative France ebm-papst sarl Parc d Activités Nord 1 rue Mohler BP Obermai Cedex Phone info@ebmpapst.fr Great Britain ebm-papst Automotive & Drives (UK) Ltd. The Smithy Fidlers Lane East Ilsley, Berkshire RG2 7LG Phone Fax adsales@uk.ebmpapst.com Italy ebm-papst Srl Via Cornaggia Mozzate (Co) Phone Fax info@it.ebmpapst.com Benelux ebm-papst Benelux B.V. Polbeemd TP Beek en Donk P.O. Box AC Beek en Donk Phone Fax verkoop@nl.ebmpapst.com Austria ebm-papst Motoren & Ventilatoren GmbH Straubingstraße Linz Phone Fax info@at.ebmpapst.com Russia ebm-papst Rus GmbH Olimpiyskiy prospect 29A, office Mytistschi, Oblast Moscow Phone Fax info@ebmpapst.ru America Asia Sweden ebm-papst AB Äggelundavägen Järfälla Phone Fax info@ebmpapst.se Switzerland ebm-papst AG Rütisbergstraße 1t 8156 Oberhasli Phone Fax verkauf@ebmpapst.ch USA ebm-papst Automotive & Drives Inc. 32 Greenfield, Suite13 Dearborn, MI 4812 Phone Fax automotive@us.ebmpapst.com China ebm-papst Ventilator (Shanghai) Co., Ltd No. 418, Huajing Road WaiGaoQiao Free Trade Zone 2131 Shanghai Phone Fax sales@cn.ebmpapst.com India ebm-papst India Pvt. Ltd. 26/3, G.N.T. Road Erukkencherry Chennai Phone Fax sales@in.ebmpapst.com ebm-papst around the world Accessories K1 motor with control electronics K4 drive systems

24 WA-2` ebm-papst St. Georgen GmbH & Co. KG ebm-papst ZEITLAUF GmbH & Co. KG Hermann-Papst-Straße St. Georgen Germany Phone Fax info2@de.ebmpapst.com Industriestraße Lauf a. d. Pegnitz Germany Phone Fax info4@de.ebmpapst.com