Product overview Motors and drive systems. Industrial drive technology 2016

Transcription

1 Product overview Motors and drive systems Industrial drive technology 2016

2 About ebm-papst. As a leader in technologies for ventilation and drive engineering, ebm-papst is in demand as an engineering partner in many sectors. With over different products, we provide the right solution for just about any challenge. Our fans and drives are reliable, quiet and energy-efficient. Our success story to becoming market leader and technological innovator. Six reasons that make us the ideal partner: Our systems expertise. You want the best solution for every project. The inter relationships between ventilation and drive engineering must thus be considered as a whole. And that s what we do with motor technology that sets standards, sophisticated electronics and aerodynamic designs all from a single source and perfectly matched. These system solutions release unique synergies worldwide. And in particular they relieve you of a lot of work, so that you can concentrate on your core competency. The ebm-papst spirit of invention. In addition to our wide range of products, we are always able to develop customized solutions for you. A diversified team of 600 engineers and technicians works at our three locations in Germany: Mulfingen, Landshut and St. Georgen. Contact us to discuss your next project. Our lead in technology. As pioneer and trail-blazer for developing highly efficient EC technology, we are way ahead of other motor manufacturers. Almost our entire product range is also available with GreenTech EC technology. The list of benefits is long: higher efficiency, main tenance-free, longer service life, sound reduction, intelligent control characteristics and incomparable energy efficiency with savings of up to 80 % compared to conventional AC technology. Let our technology be your competitive advantage as you lead in your industry. Proximity to our customers. ebm-papst owns 57 sales offices worldwide, of which 47 are sub sidiaries with an extensive network of sales representatives and distributors. You will always have a local contact, someone who speaks your language and knows your market. Our standard of quality. Of course you can rely on the highest standards of quality with our products. Our quality management is uncompromising, at every step in every process. This is underscored by our certification according to international standards including DIN EN ISO 9001, ISO/TS and DIN EN ISO Our sustainable approach. Assuming responsibility for the environment, for our employees and for society is an integral part of our corporate philosophy. We develop products with an eye to maximum environmental compatibility, in particular resource-preserving production methods. We promote environmental awareness among our young staff and are actively involved in sporting, cultural activities and education. That s what makes us a leading company and an ideal partner for you Elektrobau Mulfingen GmbH & Co. KG founded by Gerhard Sturm and Heinz Ziehl Development of the first compact fan in the field of EC-/DC-technology The ebm-papst success story started to take off with the release of the new 68 motor The first foreign subsidiary was founded in Sweden Gerhard Sturm receives the German Cross of Merit The sixty millionth external rotor fan was produced Acquisition of PAPST Motoren GmbH in St. Georgen Purchase of the Landshut plant (mvl) Change of name to ebm-papst Introduction of the gearhead EtaCrown GreenTech our symbol for energy-efficiency and resource conservation Introduction of a new generation control electronics (K4) for BLDC motors ebm-papst acquires the gear specialist, Zeitlauf, and wins the German Sustainability Award Launch of the BLDC intenal rotor motor, ECI Introduction of the overload-capable planetary gear Optimax Expansion of the electronic production plant, St. Georgen Hagenmoos. 2 3

3 Drive technology catalog. Brushless internal rotor motor Product range ECI Brushless external rotor motor Product range VD / VDC Date of release: 2016 Date of release: 2017 Brushed internal rotor motor Product range BCI Customized drive systems Components assembly Modular drive systems. Motors with integrated logic and power electronics optional gearhead, encoder and brake. Date of release: 2016 Date of release:

4 Brushless DC internal rotor motors ECI. Brushless internal rotor motor Product range ECI Key figures 3-phase, electronically commutated internal rotor motor with high-performance magnet Power range between 30 and 750 watts High power density realized in a compact design High overload capacity Long service life Very smooth and quit operation Detection of rotor position via hall sensors Customer-specific winding layouts Winding insulation as per insulation class E Protection class as per EN : up to IP 65 Various motor types which can be combined with planetary and crown gearheads Optional encoder and brake modules Logic and power electronics Magnetic sensor Brushless internal rotor motors ECI ECI ECI ECI ECI U N V DC M N mnm P W n N rpm l mm d mm Control electronics (integrated) (see pages 16-17) K 1 (hall sensor system) K 3 (speed) K 4 (position) K 5 (CANopen) Control electronics (external) (see pages 16-17) VT-D (speed) VT-MI-14 (CANopen) VT-MI-35 (CANopen) Encoder systems (see pages 16-17) HEDS 5500 / 512 (incremental) Brakes (see pages 16-17) BFK (spring-applied) Gearheads (see pages 12-15) NP 42 (planetary gearhead) NP 63 (planetary gearhead) PX 42 (planetary gearhead) PX 63 (planetary gearhead) PXP 42 (planetary gearhead) PXP 63 (planetary gearhead) OM 63 (planetary gearhead) EC 52 (crown gearhead) EC 75 (crown gearhead) ECP 42 (crown gearhead) ECP 63 (crown gearhead) Subject to change Standard type Preferred type: ready to ship in 48 hours ECI ECI ECI ECI ECI ECI ECI Winding Main magnet 6 7

5 Brushless external rotor motors VD / VDC. Brushless external rotor motor Product range VD / VDC Key figures 3-phase, electronically commutated external rotor motor Output range between 5 and 125 watts High power density realized in a compact design Very smooth operation across the entire speed range High overload capacity Very high power density Speed/torque curve Extremely wide speed control range Robust housing and bearings Protection class as per EN : up to IP 54 Various motor types which can be combined with planetary, crown and spur gearheads Logic and power electronics Brushless external rotor motors VD / VDC VD VD U N V DC M N mnm P W n N rpm l mm d mm Control electronics (integrated) (see pages 16-17) K 1 (hall sensor system) K 3 (speed) K 4 (position) Control electronics (external) (see pages 16-17) VT-A (speed) VT-D (speed) VT-MI-14 (CANopen) Gearheads (see pages 12-15) NP 63 (planetary gearhead) PX 63 (planetary gearhead) PXP 63 (planetary gearhead) EC 75 (crown gearhead) ECP 63 (crown gearhead) CL 90 (spur gearhead) CL 91 (spur gearhead) CL 92 (spur gearhead) FL 85 (spur gearhead) Subject to change Standard type Preferred type: ready to ship in 48 hours VD VD VD VDC VDC VDC Magnet Winding 8 9

6 Brushed internal rotor motors BCI. Brushed internal rotor motor Product range BCI Key figures DC motor with permanent magnets Power range between 13 and 93 watts High power density realized in a compact design High overload capacity Highly efficient Mechanical commutation through a multi-piece collector Customer-specific winding layout Winding insulation as per insulation class B Protection class as per EN : up to IP 40 Various motor types which can be combined with planetary, crown and spur gearheads Optional encoder and brake modules Carbon brush Collector Brushed internal rotor motors BCI BCI U N V DC M N mnm P W n N rpm l mm d mm Encoder systems (see pages 16-17) PMG 2-2 / 2-12 (magnetic encoder) HEDS 5500 / 512 (incremental) Brakes (see pages 16-17) BFK (spring-applied) Gearheads (see pages 12-15) PX 42 (planetary gearhead) PX 52 (planetary gearhead) PX 63 (planetary gearhead) EC 52 (crown gearhead) EC 75 (crown gearhead) ECP 42 (crown gearhead) ECP 63 (crown gearhead) CL 90 (spur gearhead) CL 91 (spur gearhead) CL 92 (spur gearhead) FL 50 (spur gearhead) FL 78 (spur gearhead) FL 85 (spur gearhead) Subject to change Standard type Preferred type: ready to ship in 48 hours BCI BCI BCI BCI BCI Winding Magnet 10 11

7 Gearheads. Planetary gearheads. Planetary gearheads Higher reduction ratios within first and second stage Very quiet operation Extremely high performance Compact design No offset axle Comprehensive range of products with three model types - Noiseless Plus - Performax - Optimax Crown gearheads Outstanding efficiency Large reduction ratio range No self-locking Highest power density No offset axle Two different model ranges - EtaCrown - EtaCrown Plus Spur gearheads Highest power density Flat, compact design Large reduction ratio range High radial loads permitted Good price/performance ratio Two different model ranges - Flat-line - Compact-line Gearheads No. of stages Noiseless Plus 42 Noiseless Plus 63 Performax 42 Torque (M N ) Nm Up to 2.8 Up to 10.5 Up to 1.2 Up to 3.0 Up to 6.9 Up to 2.6 Up to 11.9 Up to Reduction ratio i Performax Performax Performax Plus Performax Plus 63 Optimax Torque (M N ) Nm Up to 4.1 Up to 9.4 Up to 5.6 Up to 14.9 Up to 37.3 Up to 12.1 Up to 64 Up to Reduction ratio i ECI motors ECI-42 ECI-63 ECI-80 VD / VDC motors VD / VDC VD / VDC VD / VDC BCI motors BCI-42 BCI-52 BCI-63 Subject to change 12 13

8 Crown gears. Spur gearheads. Gearheads EtaCrown 52 EtaCrown 75 EtaCrown Plus 42 EtaCrown Plus 63 Gearheads Flatline 50 Flatline 78 Flatline 85 Compactline 90 Compactline 91 Compactline 92 No. of stages Torque (M N ) Nm Up to 10 Up to 40 Reduction ratio i 4.1:1 up to 113:1 54:1 up to 289:1 ECI motors ECI-42 ECI-63 ECI-80 VD / VDC motors VD / VDC VD / VDC VD / VDC BCI motors BCI-42 BCI-52 BCI Torque (M N ) Nm Up to 30 Up to 15 Reduction ratio i 8:1 up to 2 136:1 8:1 up to 537:1 VD / VDC motors VD / VDC VD / VDC VD / VDC BCI motors BCI-42 BCI-52 BCI-63 Subject to change Subject to change 14 15

9 Controllers Encoders Brakes. Control electronics Integrated and external moduls to control BLDC motors Models with variable-speed operation and analog set value input Models for torque- and position-controlled operation Models with CANopen bus interface (DS 402-compatible) Control electronics K3 (integrated) K4 (integrated) K5 (integrated) VT-A (external) VT-D (external) VT-MI-14 (external) VT-MI-15 (external) Bus interface CANopen CANopen CANopen Nominal voltage V DC 24 / / / Speed control Torque control Position control Electronics (external) Electronics (integrated) Encoder systems Magnetic and optical encoder systems Encoders run silently and without wear When paired with suitable electronics, encoders serve to determine/control speed and control positioning Encoder systems PMG 2-12 PMG 2-2 HEDS 5500 Pulses per revolution Z Nominal voltage V DC PMG encoder system HEDS encoder system Braking systems Spring-applied braking Single-disk brakes with 2 friction contact surfaces Braking torque effective in powerless state Braking force is eliminated by electromagnetic force Braking systems BFK BFK BFK Nominal voltage V DC Nominal output W Brake torque Nm Power-on time ms Power-off time ms

10 ebm-papst around the world. ebm-papst St. Georgen GmbH & Co. KG Hermann-Papst-Straße St. Georgen Germany Phone Fax info2@de.ebmpapst.com ebm-papst ZEITLAUF GmbH & Co. KG Industriestraße Lauf a. d. Pegnitz Germany Phone Fax info4@de.ebmpapst.com Germany Northern region Norderstedt Breuell & Hilgenfeldt GmbH Udo Wildenblanck Regional Sales Manager Drive Technology Oststraße Norderstedt Phone Fax Udo.Wildenblanck@de.ebm-papst.com Central/eastern region Lauf a. d. Pegnitz ebm-papst ZEITLAUF GmbH & Co. KG Industriestraße Lauf a. d. Pegnitz Phone Fax Info4@de.ebmpapst.com Central / western region Lauf a. d. Pegnitz ebm-papst ZEITLAUF GmbH & Co. KG Industriestraße Lauf a. d. Pegnitz Phone Fax Info4@de.ebmpapst.com Southern / western region Meißenheim Dipl. Eng. Michael Weber Karlstraße Meißenheim Phone Fax Michael.Weber@de.ebmpapst.com Southern / eastern region Munich Dipl. Eng. (Univ.) Patrick Christleven Faustnerweg Munich Phone Fax Patrick.Christleven@de.ebmpapst.com Europe France ebm-papst sarl Parc d Activités Nord 1 rue Mohler BP Obermai Cedex Phone info@ebmpapst.fr Great Britain ebm-papst Automotive & Drives (UK) Ltd. The Smithy Fidlers Lane East Ilsley, Berkshire RG20 7LG Phone Fax A&Dsales@uk.ebmpapst.com Italy ebm-papst Srl Via Cornaggia Mozzate (Co) Phone Fax info@it.ebmpapst.com Benelux ebm-papst Benelux B.V. Polbeemd TP Beek en Donk P.O. Box AC Beek en Donk Phone Fax verkoop@nl.ebmpapst.com Austria ebm-papst Motoren & Ventilatoren GmbH Straubingstraße Linz Phone Fax info@at.ebmpapst.com Russia ebm-papst Rus GmbH Olimpiyskiy prospect 29A, offi ce Mytistschi, Oblast Moscow Phone Fax info@ebmpapst.ru America Asia Sweden ebm-papst AB Äggelundavägen Järfälla Phone Fax info@ebmpapst.se Switzerland ebm-papst AG Rütisbergstraße 1t 8156 Oberhasli Phone Fax verkauf@ebmpapst.ch USA ebm-papst Automotive & Drives Inc Greenfi eld, Suite130 Dearborn, MI Phone Fax automotive@us.ebmpapst.com China ebm-papst Ventilator (Shanghai) Co., Ltd No. 418, Huajing Road WaiGaoQiao Free Trade Zone Shanghai Phone Fax sales@cn.ebmpapst.com India ebm-papst India Pvt. Ltd. 26/3, G.N.T. Road Erukkencherry Chennai Phone Fax sales@in.ebmpapst.com 18 Motor specialist Motor representative Fan representative Compact fan representative 19

11 WA-1` ebm-papst St. Georgen GmbH & Co. KG ebm-papst ZEITLAUF GmbH & Co. KG Hermann-Papst-Straße St. Georgen Germany Phone Fax info2@de.ebmpapst.com Industriestraße Lauf a. d. Pegnitz Germany Phone Fax info4@de.ebmpapst.com