The Ultimate Solid Carbide Indexable Drill with a

Transcription

1 The Ultimate Solid Carbide Indexable Drill with a Chamfering Option! Replaces Any Cylindrical Solid Carbide or High Speed Steel Drill

2 Engineered for Chamfering Performance Modular System: DCNS Drills with CHAMRING Holders The DCNS SUMO UNICHAM drills feature no flange, which enables insertion into the CHAMRING chamfering holders. This modular combination can produce chamfered holes in the diameter range of 7.5 to 25.9 mm and L/D ratios of 3xD and 5xD. The projection of the SUMO UNICHAM drill inserted into the CHAMRING holder can be adjusted for various drilling depths in blind- and through-hole applications for standard 30, 45 and 60 chamfers, by using XCGT inserts. The drill, which uses standard SUMOCHAM drilling heads, is polished and features a wiper along the tool body. This provides improved surface finish and smooth chip evacuation. The CHAMRING chamfering drill holders have been expanded to the diameter range of mm. Conventional method UNI Chamfering Drills SUMO UNICHAM and CHAMRING drills provide the ultimate solution for the chamfered holes operation. Combined drilling and chamfering operations provide true time savings.

3 Applications for DCNS Drills Engineered for DRILLing Performance SUMO UNICHAM in common drilling operations DCNS body provides a very easy solution for replacement of the solid carbide drills. The drill body has no flange and can be easily mounted in a collet chuck adapter. More economical when compared with the flange-type SUMOCHAM drills. General drilling applications. Replaces solid carbide drils without changing any holding components When using SUMO UNICHAM, the drill s projection can be adjusted Shorter projection compared to SUMOCHAM, when required For better stability in rough applications and interrupted cuts Moderate Helix High Helix Can be used on multi-spindle applications for close spacing between adjacent drills 3

4 DCNS-3D Indexable Drills without a Flange and One Flat Shank, Drilling Depth 3xD, Suitable for Chamfering Holders L1 L4 Dk7 dh6 L Dimensions Designation D min (1) D max L d L1 L4 Po. Size Clamping Key DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN DCNS B-3D K DCN Standard SUMOCHAM heads allow machining ISO-P/M/K material groups. Wide diameter range, from 7.5 to 25.9 mm is available. All drills come with through coolant supply for prolonged tool life and safe machining process. No regrinding service is needed due to indexable insert design. SUMOCHAM system features no setup time. P M K N S H 4 ISCAR

5 DCNS-5D Indexable Drills without a Flange and One Flat Shank, Drilling Depth 5xD, Suitable for Chamfering Holders Engineered for DRILLing Performance L1 L4 Dk7 dh6 L Dimensions Designation D min (1) D max L d L1 L4 Po. Size Clamping Key DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN DCNS B-5D K DCN

6 CHAMRING Drill Holders for Drilling and Chamfering in One Operation L1 a D3 L4 Whistle notch shank D2 D max min d2 L max min d Designation D min D max DCNS 3D L L min max DCM 3.5D DCNS 5D L L L L min max min max d D3 D2 L1 L4 d2 Inserts CHAMRING 080-WN20-06 DC XCGT DC CHAMRING 090-WN20-06 DC XCGT DC CHAMRING 100-WN32-09 DC XCGT DC CHAMRING 110-WN32-09 DC XCGT DC CHAMRING 120-WN32-09 DC XCGT DC CHAMRING 130-WN32-09 DC XCGT DC CHAMRING 140-WN32-09 DC XCGT DC CHAMRING 150-WN32-09 DC DC XCGT CHAMRING 160-WN32-09 DC XCGT CHAMRING 170-WN32-09 DC XCGT CHAMRING 180-WN32-09 DC XCGT CHAMRING 190-WN32-09 DC XCGT CHAMRING 200-WN32-09 DC XCGT CHAMRING 210-WN40-09 DC XCGT CHAMRING 220-WN40-09 DC XCGT CHAMRING 230-WN40-09 DC XCGT CHAMRING 240-WN40-09 DC XCGT CHAMRING 250-WN40-09 DC XCGT Assembly Instructions Insert the UNICHAMDRILL into the CHAMRING prior to clamping the chamfering inserts. Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw. Attach the chamfering inserts. Adjustment of UNICHAMDRILL Protrusion Loosen the chamfering inserts clamping screws. Loosen the side clamping screw. Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw. Re-tighten the chamfering inserts. Spare Parts Side Locking Screw Key Back Screw Key Insert Torx Torex Designation Side Locking Screw Back Screw Screw Key Blade Handle CHAMRING 8-9 SR M6X6DIN916 HW 3.0 SR M6X1S HW 3.0 SR T-8/53 CHAMRING SR M10X10DIN916 HW 5.0 SR M10X1.5S HW 5.0 SR /S BLD T15/S7 SW6-SD CHAMRING SR M16X16 DIN1835-B HW 8.0 SR M12X1.75S HW 6.0 SR /S BLD T15/S7 SW6-SD 6 ISCAR

7 XCGT-DT Inserts used on Chamfering Drill Holders for Chamfering and Drilling in One Operation Engineered for DRILLing Performance W a S l Dimensions Designation W l S a XCGT DT l XCGT DT l XCGT DT l XCGT DT l XCGT DT l XCGT DT l IC508 Chamfering Inserts for CHAMRING Standard XCGT inserts mounted on the CHAMRING body provide 3 standard chamfering angles: 30, 45, 60. 7

8 Engineered for Chamfering Performance The PRE-THREAD DCT CHAMDRILL Pre-thread hole drilling is very popular in many industries. DCT drills were designed for M8 to M24 ISO M standard pre-thread holes. In most tapping operations a chamfered pre-hole is required. The DCT chamfering drill provides a single pass solution for steel and cast iron pre-threading holes operation. DCT drills are suitable for the pre-threading operation for the most popular tap sizes. 8 ISCAR

9 Engineered for DRILLing Performance Pre- DCT Drills Two main applications for pre-thread hole drilling: Drilling pre-thread blind and through holes: Drilling with a 45 chamfer Drilling and counterboring 6 mm max Pre- DCT Metric s Recommended Diameters Drill Designation Range DCT B-M M MF TR M8 6.8 MF8X TR10X MF8X M Helicoil DCT B-M M MF10X TR10X M MF10X M MF11X TR12X M DCT B-M MF12X TR14X MF12X MF12X M MF13X TR14X M DCT B-M MF14X TR16X MF14X MF14X M MF14X TR18X M DCT B-M MF16X MF16X DCT B-M M TR22X MF20X DCT B-M M MF22X Inch s Drill Designation Range UNF UNC UNC Helicoil BSW BSF DCT B-M UNF3/ UNC5/ DCT B-M UNC1/ BSW1/ BSF1/ DCT B-M UNC9/ BSF9/ DCT B-M UNF5/ DCT B-M UNF3/ Inch s Drill Designation Range NPT BSF BSP UNEF UNJF Helicoil DCT B-M NPT1/ G1/ UNEF3/ UNJF3/ DCT B-M BSF1/ DCT B-M BSF9/ DCT B-M NPT3/ UNEF5/ UNJF5/ DCT B-M NPT1/ UNEF3/

10 DCT (M8-M24) Indexable Drills with Chamfering Insert, Mainly for Pre- Holes 0.18xD D2 45 min D max d L L5 L1 6 L4 Designation D min (2) D max Dnominal (3) D2 d L L1 L4 L5 Po. Size Th (4) DCT B-M8 (1) M8 DCT B-M M10 DCT B-M M12 DCT B-M M14 DCT B-M M16 DCT B-M M20 DCT B-M M24 Spare Parts Designation Screw Key Clamping Key DCT B-M8 SR T-7/51 K DCM- 8 DCT B-M10 SR T-7/51 K DCM- 8 DCT B-M12 SR T-7/51 K DCM-10 DCT B-M14 SR T-7/51 K DCM-12 DCT B-M16 SR T-7/51 K DCM-14 DCT B-M20 SR T-7/51 K DCM-17 DCT B-M24 SR T-7/51 K DCM-21 AOMT inserts mounted on DCT tools provide a 45 chamfer. Advantages All drills come with through coolant supply for prolonged tool life and safe machining process No regrinding service is needed, do to the indexable insert design The unique CHAMDRILL system features no setup time Time-saving due to combined drilling, chamfering and counter sinking operations 10 ISCAR

11 IDI-SG General use DCM Drill s Engineered for DRILLing Performance S D Dimensions Designation D Range (1) S IDI-SG... IDI-SK... (1) s are available in increments of 0.1mm. (2) SK heads for drilling cast iron available in IC 908. Ordering examples for ø13.3 drill head: IDI 133-SG IC528. IC l l l l l l l l l l l l l l l l AOMT-Chamfering Chamfering Inserts a AOMT DT l a w l w S ±0.025 Dimensions Tough Ö Hard Designation l W S a AOMT DT l l IC508 IC908 11

12 Your Tool Advisor Genius ITA recommends the optimal tool based on application parameters and your machine power. 3 tool options, 25 alternatives, cutting data, power consumption, cutting time, metal removal rates, engineering support and more R 6/2013 ISCAR LTD All rights reserved Main Photography - ISCAR Ltd. Additional Photography - Warhaftig Venezian Available for Windows and MAC operating systems, including iphones and ipads. Dansk English Français Deutsch Suomi Italiano 日本語한국어 Nederlands Português Русский Svenska Español-España Tiếng Việt 中文 Български език Српски Magyar Hrvatski Español-México Norsk Polski Româneşte Slovenščina Türkçe Slovenčina Čeština