I-NOx Integrated NOx Reduction Technology
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1 July 14, 2016 I-NOx Integrated NOx Reductin Technlgy McIlvaine PacifiCrp Webinar N. 1
2 COMMERCIAL PRODUCTS Advanced Mdeling Services All Technlgies Cmbustin Technlgies, Targeted In- Furnace Injectin fr Slag and Fuling Cntrl Pst Cmbustin Technlgies SCR Design and Catalyst Management Services Reagent Systems fr SNCR and SCR (ULTRA ) Fuel Tech Technlgies ASCR Advanced SCR: System which cmbines LNB + OFA + SNCR + AIG + GSG + Catalyst AIG: Ammnia Injectin Grid GSG : Graduated Straightening Grid HERT : SNCR system using high energy injectrs LNB: Lw NOx Burners NOxOUT : SNCR system using high mmentum injectrs ULTRA : Urea-based ammnia generatin system fr SCR SCR: Selective Catalytic Reductin SNCR: Selective Nn-Catalytic Reductin SCR Services: Selective Catalytic Reductin Services which include: ptimizing prcess design, catalyst selectin, and imprving the verall perfrmance f SCR Static Mixer: Equipment used t mix temperature, velcity, and NOx t ptimize SCR perfrmance ahead f the AIG TIFI Targeted In-Furnace Injectin : Chemical Injectin Prgrams used t target slag cntrl SO 3 mitigatin, and fuel flexibility Flue Gas Flw Trubleshting & Ash Mitigatin Nn-Fuel Tech Supplied Baghuse: Cntrls Particulate Matter (PM) frm flue gas ESP: Electrstatic Precipitatr fr PM Cntrl Wet FGD: Scrubber t maximize SO 2 remval using Flue Gas De-Sulfurizatin (FGD) Dry FGD: Scrubber t remve SO 2 with less water than Wet FGD ESP Rebuild and Flue Gas Cnditining Systems CONFIDENTIAL 2
3 FUEL TECH S I-NOx TECHNOLOGY Cmbustin Mdificatins Lw NOx Burners and Over Fire Air fr Wall Fired Units Cmbustin Mdificatins and Separated Over Fire Air fr T-Fired Units Additinal Mdificatins and Cmbustin Tuning t Reduce NOx Further Selective Nn-Catalytic Reductin f NOx (SNCR) In-Furnace Injectin Furnace is Reactr Lw Capital Cst Additinal NOx Reductin / Optimized Reagent Cnsumptin when Cmbined w/ascr ASCR Advanced Selective Catalytic Reductin f NOx Single Layer f Catalyst Where Applicable In-Duct Arrangement with Prper Flw and Ash Distributin Cmbining Multiple Technlgies Requires Technical Knw-Hw and Cmmercial Experience CONFIDENTIAL 3
4 I-NOx CHALLENGES AND BENEFITS Design Must Be Truly Integrated: SNCR Design Must Accunt fr Cmbustin Output and Varying Operatinal Cnditins f Typical Biler SCR Design Must Accunt fr SNCR Output and Varying Operatinal Cnditins f the In-Furnace Cmbustin and SNCR Systems as Biler Cnditins Fluctuate Challenges: Benefits: Physical Space Limitatins fr In-Duct Reactr Highly Maldistributed NOx and NH 3 frm Biler Increased SCR Velcity Due t Restrictins in Catalyst Installatin Space Bth Require Expert Knwledge in the Design f All f the Technlgies being cmbined Cmputatinal and Experimental Fluid Dynamics Mdeling Cupled with Flw Distributin Device Optimizatin Integrated Technlgies Prvide Lwer Capital Cst w/ NOx Reductins Ranging frm 50 80% Optimized Reagent Cnsumptin, Lwer dp, Reduced Catalyst Replacement, Lwer SO 2 - SO 3 Oxidatin, Lwer Minimum Operating Temperatures, Etc. 4
5 FUEL TECH I-NOx COMMERCIAL EXPERIENCE Reliant Energy Seward Statin (1999) 147 MW T-Fired Unit SNCR + SCR, 55% NOx Reductin AES Greenidge (2005) 115 MW T-Fired Significantly Imprved Chemical Utilizatin w/ascr Cmbustin Mdificatins + SNCR + ASCR, >60% NOx Reductin China Light and Pwer Castle Peak (2010) Fur (4) 680 MW Wall Fired Units Bsted OFA, ASCR, and ULTRA Urea Cnversin ASCR Prvided 40% NOx Reductin China Steel Crpratin, Taiwan (2014) Three (3) 80 MW T-Fired Units Fur (4) Sub-Systems Deplyed Cmbustin Mdificatins, New SOFA System, SNCR, and ASCR > 78% Ttal NOx Reductin CONFIDENTIAL 5
6 Questin & Answer - Thank Yu
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