WIMA FKP 4. Typical Applications. Construction. Packing. Mechanical Tests

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1 WIMA FKP 4 Polypropylene (PP) Capacitors for Pulse Applications with Metal Foil Electrodes, Schoopage Contacts and Self-Healing, Internal Series Connection for Increased Current Carrying Capability PCM 1 mm to 37. mm Special Features High pulse duty Self-healing Internal series connection ery low dissipation factor Negative capacitance change versus temperature According to RoHS 00/9/EC Typical Applications For high pulse and high frequency applications e.g. Switch mode power supplies Converter in drives and power electronics eflection systems in monitors and T-sets Electronic ballasts Construction ielectric: Polypropylene (PP) film Capacitor electrodes: Aluminium foil and single-sided metallized plastic film Internal construction: Plastic film Metal foil electrode acuum-deposited electrode Metal contact layer (schoopage) Termination Encapsulation: Solvent-resistant, flame-retardant plastic case with epoxy resin seal, UL 94-0 Terminations: Tinned wire. Marking: Colour: Red. Marking: Black. Electrical ata Capacitance range: to 1. mf (E1-values on request) Rated voltages: 400 C, 630 C, 1000 C, 10 C, 1600 C, 000 C Capacitance tolerances: ±0%, ±10%, ±% (other tolerances are available subject to special enquiry) Operating temperature range: + C to C Climatic test category: /100/6 in accordance with IEC Insulation resistance at +0+ C: C T 0.1 mf: 1 x 10 M (mean value: x 10 M ) C 0.1 mf: sec (M x mf) (mean value: sec) Measuring voltage: 100 /1 min. issipation factors at +0+ C: tan d at f C 0.1 mf 0.1 mf P C 1.0 mf C 1.0 mf 1 k 3 x x x k 4 x x k 10 x 10-4 Maximum pulse rise time: Capacitance max. pulse rise time /msec at T A < 40) C pf/mf 400 C 630 C 1000 C 10 C 1600 C 000 C for pulses equal to the rated voltage Mechanical Tests Pull test on pins: d T 0.8 l: 10 N in direction of pins d > 0.8 l: 0 N in direction of pins according to IEC ibration: 6 hours at and 0.7 mm displacement amplitude or 10 g in accordance with IEC Low air density: 1kPa = 10 mbar in accordance with IEC Bump test: 4000 bumps at 390 m/sec in accordance with IEC Test voltage: U r, sec. ielectric absorption: 0.0 % oltage derating: A voltage derating factor of 1.3 % per K must be applied from +8+ C for C voltages and from +7+ C for AC voltages. Reliability: Operational life hours Failure rate 1 fit (0. x U r and 40+ C) Packing Available taped and reeled up to and including case size 1 x 6 x 31. / PCM 7. mm. etailed taping information and graphs at the end of the catalogue. For further details and graphs please refer to Technical Information. 6

2 WIMA FKP 4 Continuation General ata Capacitance 400 C/0 AC* 630 C/30 AC* W H L PCM** Part number W H L PCM** Part number FKP4G001004B FKP4J001004B FKP4G00104B FKP4J00104B FKP4G0004B FKP4J0004B FKP4G003304B FKP4J003304B FKP4G004704B FKP4J004704B FKP4G006804B FKP4J006804B FKP4G011004B FKP4J011004B FKP4G01104B FKP4J01104B FKP4G0104B FKP4J0104B FKP4G013304B FKP4J013304B FKP4G014704B FKP4J014704B FKP4G016804B FKP4J016804B mf FKP4G01004B FKP4J01004B FKP4G0104B FKP4J0104C FKP4G004C FKP4J FKP4G FKP4J03304F FKP4G0330A FKP4J0330B FKP4G04704F FKP4J04704J FKP4G0470B FKP4J FKP4G FKP4J0680F mf FKP4G03100F FKP4J03100G FKP4J031006B FKP4G0310I FKP4J0310I FKP4G03106A FKP4J03106B FKP4G0306B FKP4J FKP4G FKP4J033306F FKP4G034706G FKP4J034706I FKP4G036806I FKP4J036807G mf FKP4G041006J FKP4J041007G FKP4G04107G FKP4J04107H00 * AC voltage: f 1000 ; 1.4 x U rms + UC U r ** PCM = Printed circuit module = pin spacing ims. in mm. Ionisation inception level in isolated cases may be lower than admissible rated AC voltage. l d PCM Rights reserved to amend design data without prior notification. W d PCM at the pin exit points ( ± 0.4) H L Part number completion: Tolerance: Packing: Pin length: 0 % = M 10 % = K % = J bulk = S 6- = S Taped version see page 17. Continuation page 64 63

3 WIMA FKP 4 Continuation General ata Capacitance 1000 C/400 AC* 10 C/40 AC* W H L PCM** Part number W H L PCM** Part number FKP4O101004B FKP4R001004B FKP4O10104B FKP4R00104B FKP4O1004B FKP4R0004B FKP4O103304B FKP4R003304B FKP4O104704B FKP4R004704B FKP4O106804B FKP4R001684B FKP4O111004B FKP4R011004B FKP4O11104B FKP4R01104B FKP4O1104B FKP4R0104B FKP4O113304B FKP4R013304C FKP4O114704B FKP4R FKP4O116804B FKP4R016804F mf FKP4O11004C FKP4R01004J FKP4O1100A FKP4R0100B FKP4O FKP4R FKP4O110B FKP4O104F FKP4R00F FKP4O10B FKP4O FKP4R0330G FKP4R03306A FKP4O1470F FKP4R04706B FKP4O14706A FKP4O1680I FKP4R FKP4O16806A mf FKP4O131006B FKP4R031006F FKP4O FKP4R03106F FKP4O1306F FKP4R0306J FKP4R0307E FKP4O133306I FKP4R033307F FKP4O133307E FKP4O134707F FKP4R034707G FKP4O136807G FKP4R036807H mf FKP4O141007H00 * AC voltage: f 1000 ; 1.4 x U rms + UC U r ** PCM = Printed circuit module = pin spacing ims. in mm. Ionisation inception level in isolated cases may be lower than admissible rated AC voltage. Part number completion: Tolerance: Packing: Pin length: 0 % = M 10 % = K % = J bulk = S 6- = S Taped version see page 17. Rights reserved to amend design data without prior notification. Continuation page 6 64

4 WIMA FKP 4 Continuation General ata Capacitance 1600 C/00 AC* 000 C/0 AC* W H L PCM** Part number W H L PCM** Part number FKP4T001004B FKP4U001004B FKP4T00104B FKP4U00104B FKP4T0004B FKP4U0004B FKP4T003304B FKP4U003304B FKP4T004704B FKP4U004704B FKP4T006804B FKP4U006804B FKP4T011004B FKP4U011004B FKP4T01104B FKP4U01104C FKP4T0104C FKP4U FKP4T FKP4U013304J FKP4U01330B FKP4T014704F FKP4U FKP4T016804J FKP4U01680F FKP4T01680B mf FKP4T0100B FKP4U0100G FKP4T010F FKP4U010I FKP4U0106A FKP4T00H FKP4U006B FKP4T006A FKP4U007B FKP4T03306B FKP4U FKP4U03307C FKP4T FKP4U04706F FKP4U FKP4T06806F FKP4U06806I FKP4U06807E mf FKP4T031006I FKP4U031007F FKP4T03106J FKP4U03107H FKP4T03107E FKP4T0307F00 ims. in mm FKP4T033307G FKP4T034707H00 * AC voltage: f 1000 ; 1.4 x U rms + UC U r ** PCM = Printed circuit module = pin spacing Ionisation inception level in isolated cases may be lower than admissible rated AC voltage. Rights reserved to amend design data without prior notification. Part number completion: Tolerance: Packing: Pin length: 0 % = M 10 % = K % = J bulk = S 6- = S Taped version see page 17. Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guide): C 0.47 µf 0.0 µf 1.0 µf 00 pf 0. µf C 0.47 µf 0.0 µf 0. µf 0 pf 00 pf C 0.47 µf 1. µf 0. µf 00 pf 0.0 µf f C 0. µf 0.68 µf 00 pf 0.0 µf 0.47 µf f C 0.0 µf 0 pf 00 pf 1.0 µf f f f 106 6

5 Recommendation for Processing and Application of Through-Hole Capacitors Soldering Process A preheating of through-hole WIMA capacitors is allowed for temperatures T max P 100 C. In practice a preheating duration of t P min. has been proven to be best. Single wave soldering Soldering bath temperature: T P 60 C Immersion time: t P sec ouble wave soldering Soldering bath temperature: T P 60 C Immersion time: x t P 3 sec ue to different soldering processes and heat requirements the graphs are to be regarded as a recommendation only. Wave soldering T [ C] see detailenlargement 10 s s 3 s [ sec] Typical temperature/time graph for double wave soldering t WIMA Quality and Environmental Philosophy ISO 9001:008 Certification ISO 9001:008 is an international basic standard of quality assurance systems for all branches of industry. The approval according to ISO 9001:008 of our factories by the E inspectorate certifies that organisation, equipment and monitoring of quality assurance in our factories correspond to internationally recognized standards. WIMA WPCS The WIMA Process Control System (WPCS) is a quality surveillance and optimization system developed by WIMA. WPCS is a major part of the quality-oriented WIMA production. Points of application of WPCS during production process: incoming material inspection metallization film inspection schoopage pre-healing pin attachment cast resin preparation/ encapsulation 100% final inspection AQL check WIMA Environmental Policy All WIMA capacitors, irrespective of whether through-hole devices or SM, are made of environmentally friendly materials. Neither during manufacture nor in the product itself any toxic substances are used, e.g. Lead PBB/PBE PCB Arsenic CFC Cadmium Hydrocarbon chloride Mercury Chromium 6+ etc. We merely use pure, recyclable materials for packing our components, such as: carton cardboard adhesive tape made of paper polystyrene We almost completely refrain from using packing materials such as: foamed polystyrene (Styropor ) adhesive tapes made of plastic metal clips RoHS Compliance According to the RoHS irective 00/9/EC certain hazardous substances like e.g. lead, cadmium, mercury must not be used any longer in electronic equipment as of July 1st, 006. For the sake of the environment WIMA has refraind from using such substances since years already. Tape for lead-free WIMA capacitors IN EN ISO 14001:004 WIMA s environmental management has been established in accordance with the guidelines of IN EN ISO 14001:004 to optimize the production processes with regard to energy and resources. 14

6 P P P 1 H1 P 1 H t Typical imensions for Taping Configuration P P h H1 P 1 W H W0 W1 iagram 1: PCM.//7.mm W 0 F d P 0 d d F P 0 P F P P 0 iagram : PCM 10/1 mm iagram 3: PCM. and 7.*mm *PCM 7. taping possible with two feed holes between components imensions for Radial Taping esignation Symbol PCM. taping PCM taping PCM 7. taping PCM 10 taping* PCM 1 taping* PCM. taping PCM 7. taping Carrier tape width W 18.0 p p p p p p p0. Hold-down tape width W for hot-sealing 6.0 for hot-sealing 1.0 for hot-sealing 1.0 for hot-sealing 1.0 for hot-sealing 1.0 for hot-sealing for hot-sealing 1.0 adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape Hole position W p p p p p p p0. Hold-down tape position W 0. to 3.0 max. 0. to 3.0 max. 0. to 3.0 max. 0. to 3.0 max. 0. to 3.0 max. 0. to 3.0 max. 0. to 3.0 max. Feed hole diameter p p p p p p p0. Pitch of component P 1.7 p p p1.0.4 p1.0.4 p p1. 3 * 8.1 p1. or 0.8 p1. cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch Feed hole pitch P p0.3 error max. 1.7 p0.3 error max. 1.7 p0.3 error max. 1.7 p0.3 error max. 1.7 p0.3 error max. 1.7 p0.3 error max. 1.7 p0.3 error max. 1.0 mm/0 pitch 1.0 mm/0 pitch 1.0 mm/0 pitch 1.0 mm/0 pitch 1.0 mm/0 pitch 1.0 mm/0 pitch 1.0 mm/0 pitch Feed hole centre to pin Hole centre to component centre P 1.1 p p0.7.6 p p0.7. p p0.7.3 p0.7 P 6.3 p p p p p p p1.3 Feed hole centre to bottom 16. p p p p p p p0. H edge of the component 18. p p p p p p p0. Feed hole centre to top H+H H component < H 1 H+H component < H 1 H+H component < H 1 H+H component < H 1 H+H component < H 1 H+H component < H 1 H+H component < H 1 edge of the component 1 3. max. 3. max. 4. to to to to to 4.0 Pin spacing at F. p p p0.8 1 p0.8. p p0.8 upper edge of carrier tape 0. Pin diameter d 0.4 p p p0.0 or ,06 +0,08 +0, p0.0 or Component alignment h p.0 max. p.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. Total tape thickness t 0.7 p p p p p p p0. Package (see also page 18) ROLL/AMMO Unit see details page 130. ims in mm. iameter of pins see General ata. REEL P 360 max. p depending on P 30 p1 B 8 p comp. dimensions * PCM 10 and PCM 1 can be crimped to PCM 7.. Position of components according to PCM 7. (sketch 1). P 0 = 1.7 or 1.0 is possible REEL P 360 max. B P 30 p1 AMMO p 4 p depending P 00 max. 8 p or REEL B 60 p on PCM and P p1 66 p 68 p component dimensions Please clarify customer-specific deviations with the manufacturer. 17

7 Packing Quantities for Capacitors with Radial Pins in PCM. mm to. mm PCM. mm mm 7. mm 10 mm 1 mm. mm pcs. per packing unit Size ROLL REEL AMMO bulk P 360 P x x 370 H16. H18. H16. H18. H16. H18. H16. H18. H16. H18. W H L Codes S N O F I H J A C B B C E F A B C E F G H I J K L M N , 7 10 A B C E F G A FA C FB F G H I B FC C F FE F FF H J FG M A B FH F FI 40* G 680* H 680* I 680* FJ 40* * Tray Packing-System Moulded versions. Rights reserved to amend design data without prior notification. Samples and pre-production needs on request

8 Packing Units Quantities for Taped for Capacitors with with Radial Radial Pins in Leads PCM. mm to. mm PCM 7. mm 37. mm 48. mm. mm pcs. per packing units Size ROLL REEL AMMO bulk P 360 P x x 370 H16. H18. H16. H18. H16. H18. H16. H18. H16. H18. W H L Codes S N O F I H J A C B A 640* 460/340* B 44* 380/80* * FK 336* F 384* FL 88* G 176* I 176* L 0* FM 16* J 144* A 480* B 408* C * * E 13* F 108* G 108* H 84* I 7* J 3* K 8* * E 7* H 60* J 48* L * F * 4 7 9H 0* J 0* * for -inchl transport pitches. Moulded versions. Rights reserved to amend design data without prior notification. * Tray Packing System Samples and pre-production needs on request

9 WIMA Part Number System A WIMA part number consists of 18 digits and is composed as follows: Field 1-4: Type description Field - 6: Rated voltage Field 7-10: Capacitance Field 11-1: Size and PCM Field 13-14: Special features (e.g. Snubber versions) Field 1: Capacitance tolerance Field 16: Packing Field 17-18: Lead length (untaped) M K S C A 0 0 M S S MKS 63 C 0.01 mf. x 6. x % bulk 6 - Type description: Rated voltage: Capacitance: Size: Tolerance: SM-PET = SMT. C = A1 pf = x 3.3 x 3 Size 181 = KA 0 % = M SM-PPS = SMI 4 C = A 47 pf = x 3.3 x 4 Size 181 = KB 10 % = K FKP 0 = FKP0 14 C = A3 = x.1 x 3. Size 0 = QA % = J MKS 0 = MKS0 8 C = A4 10 pf = x.1 x 4. Size 0 = QB. % = H FKS = FKS 40 C = A 0 pf = x 6.1 x 3 Size 84 = TA 1 % = E FKP = FKP C = A6 330 pf = x 6.1 x Size 84 = TB... MKS = MKS 0 C = B0 = x 7.6 x Size 4030 = A MKP = MKP 63 C = C0 680 pf = x 10. x 6 Size 040 = XA FKS 3 = FKS3 100 C = 0 = x 13.7 x 7 Size 604 = YA Packing: FKP 3 = FKP3 160 C = E0 = 110. x 7 x 4.6 PCM. = 0B AMMO H x 340 = A MKS 4 = MKS4 0 C = F0 00 pf = 10 3 x 7. x 4.6 PCM. = 0C AMMO H x 370 = B MKP 4 = MKP4 400 C = G pf = x 6. x 7. PCM = 1A AMMO H x 340 = C MKP 10 = MKP1 40 C = H0 = x 7. x 7. PCM = 1B AMMO H x 370 = FKP 4 = FKP4 600 C = I pf = x 7 x 10 PCM 7. = A REEL H = F FKP 1 = FKP1 630 C = J mf = x 8. x 10 PCM 7. = B REEL H = H MKP-X = MKX 700 C = K0 0.0 mf = 0 3 x 9 x 13 PCM 10 = 3A REEL H = I MKP-X R = MKXR 800 C = L mf = x 9 x 13 PCM 10 = 3C REEL H = J MKP-Y = MKY 80 C = M0 0.1 mf = 3100 x 11 x 18 PCM 1 = 4B ROLL H16. = N MP 3-X = MPX 900 C = N0 0. mf = 30 6 x 1. x 18 PCM 1 = 4C ROLL H18. = O MP 3-X1 = MPX C = O mf = 3470 x 14 x 6. PCM. = A BLISTER W1 180 = P MP 3-Y = MPY 1100 C = P0 1 mf = x 1 x 6. PCM. = B BLISTER W1 330 = Q MP 3R-Y = MPRY 100 C = Q0. mf = 40 9 x 19 x 31. PCM 7. = 6A BLISTER W = R Snubber MKP = SNMP 10 C = R0 4.7 mf = x1 x 31. PCM 7. = 6B BLISTER W4 330 = T Snubber FKP = SNFP 100 C = S0 10 mf = x 19 x 41. PCM 37. = 7A Bulk Standard = S GTO MKP = GTOM 1600 C = T0 mf = 0 11 x x 41. PCM 37. = 7B TPS Standard = Y C-LINK MKP 4 = CP4 000 C = U0 47 mf = x 49 x 18 CH_ = H0... C-LINK MKP = CP 00 C = mf = x 77 x 18 CH_ = H1 C-LINK MKP 6 = CP C = W0 0 mf = C-LINK HC = CH_ 4000 C = X0 1 F = A010 SuperCap C = SCSC 6000 C = Y0. F = A0 SuperCap MC = SCMC 0 AC = 0W 0 F = A00 Special features: SuperCap R = SCSR 7 AC = 1W 100 F = B100 Standard = 00 Lead length (untaped) SuperCap MR = SCMR 300 AC = W 110 F = B110 ersion A1 = 1A 3. ±0. = C9 400 AC = 3W 600 F = B600 ersion A1.1.1 = 1B 6 - = S 440 AC = 4W 100 F = C10 ersion A1. = 1C 16 ±1 = P1 00 AC = W The data on this page is not complete and serves only to explain the part number system. Part number information is listed on the pages of the respective WIMA range. 1

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