Metallized Polypropylene Film Capacitor DC-Link capacitor

Transcription

1 Metallized Polypropylene Film Capacitor DC-Link capacitor APPLICATIONS Industrial and high-end power supplies High performance DC filtering Frequency converters Solar inverters Renewable energies inverters FEATURES Good self-healing properties Low losses with high current capability High performance DC filter Low High reliability MARKING Manufacturer logo Rated capacitance Capacitance tolerance Rated DC voltage Tracking number CONSTRUCTION Dielectric: PP film (MKP) Electrodes: Metallized dielectric film Plastic case (flame retardant) Epoxy resin sealing (UL-94 V-0) Terminals: Tinned copper wire TECHNICAL DATA AND SPECIFICATION Referenced standard GB/T17702,IEC61071 Rated Voltage 450VDC~1200VDC Rated capacitance range 1μF μf Maximum permissible peak to peak ripple voltage 0.2 x U NDC Capacitance tolerance ±5 %, ±10 %, ±20% Rated temperature 85 ºC Climatic Category 40/85/21 Maximum permissible case temperature 105 C, respecting voltage derating Self inductance (LS) < 1 nh per mm of lead spacing DC voltage test between terminals 1.5Un for 10s Insulation resistance (20 C, 100V, 1min) RC > s 1.1 x Un, 30% on load duration x Un for 30min Temporarily Overvoltage (per day) 1.2 x Un for 5min 1.3 x Un for 1min 1.5 x Un for 100ms each time, 1,000 times during the life of the capacitor. Lifetime expectancy (Un, θ hs=70 ) h Revision: 15-Jun-17 Page 1 of 11 Document number: DS17002

2 SAFETY APPROVALS.. TUV R E TUV UL EN61071: 2007, 0.68 μf to 200 μf, 400 VDC to 1400 VDC -40/85 C or -40/70 C, Certificate No.: R UL810, Voltage Limits: Max. 1400VDC, 85 C Certificate No.: E COMPOSITION OF ORDERING CODE 1GLBH 620 D Type code Capacitance Code (pf) Voltage code Voltage value Dash Version Lead spacing (mm) Packaging DC-Link box type First digit specifies number of zeros. The last two digits represent significant figures of capacitance value. D=DC voltage 450=450V NA 6=Normal version 2=27.5 3=37.5 5= = Straight terminals, untapped (lead length 6 ± 1 mm) DIMENSIONS AND ORDERING CODE 2 PINS 4 PINS L(±0.5) W(±0.5) L(±0.5) W(±0.5) H(±0.5) H(±0.5) P Φd P P2 Φd TECHNICAL DATA AND ORDERING CODE U N, 70 :500Vdc, U N, 85 :450Vdc GLBH510D GLBH520D GLBH530D GLBH540D GLBH550D GLBH560D GLBH570D GLBH580D GLBH590D GLBH610D Revision: 15-Jun-17 Page 2 of 11 Document number: DS17002

3 U N, 70 :500Vdc, U N, 85 :450Vdc GLBH615D GLBH618D GLBH610D GLBH612D GLBH615D GLBH620D GLBH625D GLBH630D GLBH635D GLBH640D GLBH625D GLBH630D GLBH635D GLBH640D GLBH645D GLBH650D GLBH655D GLBH660D GLBH670D GLBH675D GLBH680D GLBH690D GLBH710D GLBH712D U N, 70 :800Vdc, U N, 85 :700Vdc GLBH510D GLBH520D GLBH530D GLBH540D GLBH550D GLBH560D GLBH570D GLBH580D GLBH590D GLBH610D GLBH612D GLBH610D GLBH612D Revision: 15-Jun-17 Page 3 of 11 Document number: DS17002

4 U N, 70 :800Vdc, U N, 85 :700Vdc GLBH615D GLBH620D GLBH625D GLBH630D GLBH635D GLBH630D GLBH635D GLBH640D GLBH645D GLBH650D GLBH655D GLBH660D GLBH670D GLBH675D GLBH680D GLBH690D GLBH710D U N, 70 :900Vdc, U N, 85 :800Vdc GLBH510D GLBH520D GLBH530D GLBH540D GLBH550D GLBH560D GLBH570D GLBH580D GLBH590D GLBH610D GLBH612D GLBH615D GLBH620D GLBH625D GLBH630D GLBH635D GLBH640D GLBH645D GLBH650D GLBH655D GLBH660D Revision: 15-Jun-17 Page 4 of 11 Document number: DS17002

5 U N, 70 :900Vdc, U N, 85 :800Vdc GLBH670D GLBH680D U N, 70 :1100Vdc, U N, 85 :900Vdc GLBH510D GLBH520D GLBH530D GLBH540D GLBH550D GLBH560D GLBH570D GLBH550D GLBH560D GLBH570D GLBH580D GLBH590D GLBH610D GLBH612D GLBH615D GLBH620D GLBH615D GLBH620D GLBH625D GLBH630D GLBH635D GLBH640D GLBH645D GLBH650D GLBH660D GLBH670D U N, 70 :1300Vdc, U N, 85 :1100Vdc GLBH510D GLBH520D GLBH530D GLBH540D GLBH550D GLBH550D Revision: 15-Jun-17 Page 5 of 11 Document number: DS17002

6 U N, 70 :1300Vdc, U N, 85 :1100Vdc GLBH560D GLBH570D GLBH580D GLBH590D GLBH610D GLBH612D GLBH610D GLBH612D GLBH615D GLBH620D GLBH625D GLBH630D GLBH635D GLBH640D GLBH645D U N, 70 :1400Vdc, U N, 85 :1200Vdc GLBH510D GLBH520D GLBH530D GLBH540D GLBH550D GLBH560D GLBH570D GLBH580D GLBH590D GLBH610D GLBH612D GLBH610D GLBH612D GLBH615D GLBH620D GLBH625D GLBH630D GLBH635D GLBH640D GLBH645D Note: 1. Equivalent series resistance () typical values at f = 10 khz 2. Maximum RMS current at 10 khz, +85 C, t = +15 C, capacitance tolerance ± 5 % Revision: 15-Jun-17 Page 6 of 11 Document number: DS17002

7 CHARACTERISTICS CURE Working/Rated Voltage Ratio (Uw/UN) Expected Lifetime(h) (typical) Expected Lifetime (h) C/C (%) Tamb ( ) Capacitance (typical) 10 5 RC (s) Tamb ( ) Insulation Resistance (typical) Ioperational/Imax Tamb ( ) Maximum Irms current in function of the ambient temperature Z(ohm) μF 1μF LS=27.5 Z(ohm) μF 5μF LS= f(hz) Impedance vs. frequency (typical) LS= f(hz) Impedance vs. frequency (typical) Z(ohm) μF μF f(hz) Impedance vs. frequency (typical) Revision: 15-Jun-17 Page 7 of 11 Document number: DS17002

8 Maximum increase of the component temperature (ΔT), resulting from the component s power dissipation and heat conductivity. The maximum component temperature-increase ΔT is the difference between the temperature measured on the capacitor s housing and the ambient temperature (in proximity to the capacitor) when the capacitor is working during normal operation. During operation ΔT must not exceed 15 C at rated temperature. ΔT corresponds the rise of the component temperature caused by the Irms. In order not to exceed ΔT of 15 C at rated temperature, the Irms must be decreased with an increase of the ambient temperature. T = P/G T = T housing - T ambient P = Irms 2 x = power dissipation (mw) G = heat conductivity (mw/ C) RESISTANCE TO SOLDERING HEAT Soldering process Internal temperature of the capacitor must be kept as follows: Preheating: Soldering: T max. 100 C T max. 110 C Single wave soldering Soldering bath temperature: T 260 C Dwell time: t 5 sec Double wave soldering Soldering bath temperature: T 260 C Dwell time: Σt 5 sec Due to different soldering processes and heat requirements the graphs are to be regarded as a recommendation only. T/ s see detail enlargement Typical temperature/time graph for double wave soldering 2s 3s t/sec Revision: 15-Jun-17 Page 8 of 11 Document number: DS17002

9 INSPECTION REQUIREMENTS SUB-CLAUSE NUMBER AND TEST CONDITIONS PERFORMANCE REQUIREMENTS ROUTINE TEST-FINAL INSPECTION 1 External inspection, Legible marking as specified visual examination 2 Dimensions See specification drawing 3 Capacitance 1 khz at room temperature See specific reference data 4 1 khz at room temperature 10 khz at room temperature See specific reference data 5 Voltage test between terminal 1.5 x U NDC at T amb No visible damage or puncture Duration 10 s No flashover 6 Insulation resistance U NDC > 100 V measuring voltage 100V See specific reference data TYPE TESTS at room temperature Duration 1 min 1 External inspection Check for finish, marking and overall Legible marking and finish as specified 2 Mechanical tests 2.1 Robustness of terminations dimensions Initial measurements Capacitance at 1 khz Tan δ at 10 khz Robustness of terminations Tensile Ua1 IEC Wire diameter section load 0.8 mm 0.5 mm 2 10 N 1.25 mm 1.2 mm 2 20 N Duration 10 s ± 1s Bending Ub method 1 Wire diameter section load 0.8 mm 0.05 mm 3 10 N 1.25 mm mm 3 20 N 4 x 90, Duration 2 s to 3 s/bend Resistance to soldering heat No predrying, Method 1A IEC Solder bath: 260 C Duration 10 s ± 1 s Final measurements Capacitance ΔC/C 0.5% 3 Voltage test between terminals 3.1 Initial measurements Capacitance at 1 khz Dimensions: see specific drawing Tan δ Increase of at 10 khz R insulation 3.2 Voltage test between terminal 1.5 x U NDC at T amb Duration 60 s 3.3 Final measurements Capacitance ΔC/C 0.5 % Compared to values measured in Increase of 1.2 initial R insulation R insulation 50 % of specified values 4 Surge discharge test 4.1 Initial measurements Capacitance at 1 khz at 10 khz 4.2 Surge discharge test 1.1 x U NDC Number of discharges: 5 Time lapse: every 2 min (10 min total) Revision: 15-Jun-17 Page 9 of 11 Document number: DS17002

10 SUB-CLAUSE NUMBER AND TEST CONDITIONS PERFORMANCE REQUIREMENTS 4.3 Voltage test between terminal Within 5 min after the surge discharge test Duration 60 s 1.5 x U NDC at T amb 4.4 Final measurements Capacitance ΔC/C 1.0 % 5 Self healing test 5.1 Initial measurements at 10 khz 1.2 initial Capacitance at 1 khz at 10 khz 5.2 Self healing test 1.5 x U NDC Duration 10 s Number of clearings 5 Clearing = voltage drop of 5 % increase the voltage at 100 V/s till 5 clearings occur with a max. of 2.5 x U NDC for a duration of 10 s Compared to values measured in Final measurements Capacitance ΔC/C 0.5 % 1.2 initial Compared to values measured in Environmental testing 6.1 Initial measurements Capacitance at 1 khz Tan δ at 10 khz 6.2 Change of temperature Test Nb acc. to IEC T max. = 85 C T min. = -40 C Transition time: 1 h, equivalent to 1 C/min 6.3 Damp heat steady state Test Ca acc. to IEC T max. = 40 C ± 2 C RH = 93 % ± 3 % Duration 56 days 7 Thermal stability test 7.1 Initial measurements 7.2 Thermal stability test under overload conditions Capacitance at 1 khz at 1 khz Natural cooling T amb ± 5 C 1.21 P max. = (U 2/2) W 2 C = 121 (I 2 max./w 2 C) 2 with W 2 = 2 p f 2 for I max. (see specific reference data) f 2 = 1 khz Duration 48 h 7.3 Final measurements Measure the temperature every 1.5 h during Temperature rise < 1 C the last 6 h ΔC/C 2% Capacitance Increase of 1.2 initial at 1 khz 8 Resonance frequency Impedance analyzer at T amb < 0.9 times the value as specified in typical measurement curve Resonant frequency of this specification Revision: 15-Jun-17 Page 10 of 11 Document number: DS17002

11 SUB-CLAUSE NUMBER AND TEST CONDITIONS PERFORMANCE REQUIREMENTS 9 Endurance test between terminals 9.1 Initial measurements Capacitance at 1 khz at 1 khz 9.2 Endurance test between terminals Sequence 1.3 x U NDC at T max. = 85 C Duration 500 h 1000 discharge at 1.4 Ipeak (maximum repetitive peak current in continuous Operation) 1.3 x U NDC at T max. = 85 C Duration 500 h 9.3 Final measurements Capacitance ΔC/C 3 % Increase of Compared to values measured in THB test 10.1 Initial measurements Capacitance at 1 khz at 1 khz 10.2 THB test U NDC at T max = 85 C RH=85 % 1000H 10.3 Final measurements Capacitance ΔC/C 10% Increase of IMPORTANT NOTES Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, BM is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an BM product with the properties described in the product specification is suitable for use in a particular customer application. In individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. Revision: 15-Jun-17 Page 11 of 11 Document number: DS17002